CN106493956A - A kind of ultrasonic equipment and its using method - Google Patents
A kind of ultrasonic equipment and its using method Download PDFInfo
- Publication number
- CN106493956A CN106493956A CN201510565328.2A CN201510565328A CN106493956A CN 106493956 A CN106493956 A CN 106493956A CN 201510565328 A CN201510565328 A CN 201510565328A CN 106493956 A CN106493956 A CN 106493956A
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- spare
- accessory parts
- plumb joint
- ultrasound machine
- plastics
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Abstract
The present invention relates to a kind of ultrasonic equipment, it is characterized in that, the ultrasonic equipment upper end is provided with fixed base plate, is provided with press mold fixed plate above fixed base plate, and ultrasound machine lower end is provided with welding base, the welding base is provided with plumb joint, product spare and accessory parts are located between plumb joint and fixed base plate, and the present invention can replace multiple stage machine operation with a ultrasound machine, reduce labour cost, reduce probability being submitted an expense account by the material that multiple operations are produced and caused originally, improve ultrasonic effect stability.
Description
Technical field
The present invention relates to a kind of device of working of plastics welding, more particularly to a kind of ultrasonic equipment and its using method.
Background technology
Existing working of plastics is welded frequently by the mode of ultrasound wave, heated by the vibrational energy by ultrasound wave, the heated object being made up of thermoplastic resin is fixed on the combined body such as other resins or metal, ultrasonic welding machine of the prior art mostly is single welding arm, or plumb joint fixed single, it is unable to quick-replaceable, and the single fixation of erecting and welding part mould, this kind of ultrasonic welding machine can not meet the requirement of the supersonic welding fitting for becoming increasingly complex, work efficiency is too low, and workman's labour cost is higher.
Content of the invention
One of main object of the present invention is not enough described in background above technology in order to overcome, there is provided one kind can effectively reduce workman's labour cost, lift the ultrasonic equipment of work efficiency.
The second object of the present invention is to provide the using method of the ultrasonic equipment.
Ultrasonic equipment of the present invention is achieved through the following technical solutions：A kind of ultrasonic equipment, it is characterised in that the ultrasonic equipment upper end is provided with fixed base plate, press mold fixed plate is provided with below fixed base plate, ultrasound machine lower end is provided with welding base, and the welding base is provided with plumb joint, and product spare and accessory parts are located between plumb joint and fixed base plate.
A kind of while method that the ul-trasonic irradiation of multiple working of plastics weldings can be completed, its step is：
1) product spare and accessory parts group lower surface is placed on the plumb joint of ultrasound machine lower end；
2) ultrasound machine upper end plumb joint is dropped to product spare and accessory parts group upper surface；
3) ultrasound machine upper and lower end plumb joint produces ultrasound wave simultaneously in the upper and lower surface of product spare and accessory parts group；
4）The parameter of ultrasound machine is set to：The amplitude of plumb joint is 30～70um, and output is 800～2500W, and weld time is 0.25～0.95 second, pressure be the frequency that 40～80psi, the ultrasound machine are transferred to plumb joint is 20kHz.
Wherein：The spare and accessory parts group is the consistent upper spare and accessory parts in three cross sections, middle spare and accessory parts, lower spare and accessory parts composition, and the upper spare and accessory parts, middle spare and accessory parts, lower spare and accessory parts are overlapped to be placed.
The middle spare and accessory parts, the upper surface of lower spare and accessory parts are processed as the lobe of at least one protrusion, and the upper spare and accessory parts, the lower surface of middle spare and accessory parts are processed as groove corresponding with the lobe.
The lobe has inverted triangular structure, and the inverted-triangular structure is contacted for face with groove, and which is merged with the groove after ultrasound wave dissolving.
It is 0.2-0.6mm that the upper, middle and lower spare and accessory parts overlap the gap that places.
Preferably, it is 0.4mm that the upper, middle and lower spare and accessory parts overlap the gap that places.
The present invention can replace multiple stage machine operation with a ultrasound machine, reduce labour cost, reduce submitting an expense account probability by the material that multiple operations are produced and caused originally, improve ultrasonic effect stability.
The operation principle of the present invention：Ultrasound machine end face is contacted with table above product spare and accessory parts and lower surface, by ul-trasonic irradiation, is welded together multiple product spare and accessory parts, forms an assembly.Dynamic duty process：Product spare and accessory parts are placed on the A2 surfaces of ultrasound machine lower end, and ultrasound machine upper end A 1 declines, until touching product spare and accessory parts upper surface, ultrasound machine upper and lower end occurs ultrasonic activation effect, and ultrasound machine upper end A 1 rises, and welding work is completed.
Description of the drawings
Fig. 1 is ultrasonic equipment structure chart of the present invention；
Fig. 2 is spare and accessory parts group structure chart of the present invention；
Fig. 3 is enlarged drawing before spare and accessory parts group ultrasound of the present invention；
Fig. 4 is enlarged drawing after spare and accessory parts group ultrasound of the present invention.
Specific embodiment
The present invention is further described below by way of specific embodiment.
As shown in Figure 1, ultrasonic equipment of the present invention mainly includes the ultrasonic equipment such as accompanying drawing, upper end is provided with fixed base plate 1, press mold fixed plate 2 is provided with below fixed base plate 1, ultrasound machine lower end is provided with welding base 3, the welding base 3 is provided with plumb joint 4, and product spare and accessory parts 5 are located between plumb joint 4 and fixed base plate 1.During use, ultrasound machine upper and lower end produces ultrasonic activation, is welded together product spare and accessory parts.
As in Figure 2-4：Typical spare and accessory parts group 5 is that the consistent upper spare and accessory parts 501 in three cross sections, middle spare and accessory parts 502, lower spare and accessory parts 503 are constituted, and upper spare and accessory parts 501, middle spare and accessory parts 502, lower spare and accessory parts 503 are overlapped to be placed and gap is 0.4mm.Middle spare and accessory parts, the upper surface of lower spare and accessory parts are processed as the lobe of at least one protrusion, the upper spare and accessory parts, the lower surface of middle spare and accessory parts are processed as groove corresponding with the lobe, and lobe has inverted triangular structure, the inverted-triangular structure is contacted for face with groove, and which is merged with the groove after ultrasound wave dissolving.
The use step of the ultrasonic equipment is：
1) product spare and accessory parts group lower surface is placed on the plumb joint of ultrasound machine lower end；
2) ultrasound machine upper end plumb joint is dropped to product spare and accessory parts group upper surface；
3) ultrasound machine upper and lower end plumb joint produces ultrasound wave simultaneously in the upper and lower surface of product spare and accessory parts group；
4）The parameter of ultrasound machine is set to：The amplitude of plumb joint is 30～70um, and output is 800～2500W, and weld time is 0.25～0.95 second, pressure be the frequency that 40～80psi, the ultrasound machine are transferred to plumb joint is 20kHz.
Claims (7)
1. in kind of a ultrasonic equipment, it is characterised in that the ultrasonic equipment upper end is provided with fixed base plate, press mold fixed plate is provided with above fixed base plate, ultrasound machine lower end is provided with welding base, and the welding base is provided with plumb joint, and product spare and accessory parts are located between plumb joint and fixed base plate.
2. a kind of while method that the ul-trasonic irradiation of multiple working of plastics weldings can be completed, its step is：
1) product spare and accessory parts group lower surface is placed on the plumb joint A2 of ultrasound machine lower end；
2) ultrasound machine upper end plumb joint A1 is dropped to product spare and accessory parts group upper surface；
3) ultrasound machine upper and lower end plumb joint produces ultrasound wave simultaneously in the upper and lower surface of product spare and accessory parts group；
4）The parameter of ultrasound machine is set to：The amplitude of plumb joint is 30～70um, and output is 800～2500W, and weld time is 0.25～0.95 second, pressure be the frequency that 40～80psi, the ultrasound machine are transferred to plumb joint is 20kHz.
3. according to claim 2 while method that the ul-trasonic irradiation of multiple working of plastics weldings can be completed, it is characterised in that：The spare and accessory parts group is the consistent upper spare and accessory parts in three cross sections, middle spare and accessory parts, lower spare and accessory parts composition, and the upper spare and accessory parts, middle spare and accessory parts, lower spare and accessory parts are overlapped to be placed.
4. according to claim 3 while method that the ul-trasonic irradiation of multiple working of plastics weldings can be completed, it is characterised in that：The middle spare and accessory parts, the upper surface of lower spare and accessory parts are processed as the lobe of at least one protrusion, and the upper spare and accessory parts, the lower surface of middle spare and accessory parts are processed as groove corresponding with the lobe.
5. according to claim 4 while method that the ul-trasonic irradiation of multiple working of plastics weldings can be completed, it is characterised in that：The lobe has inverted triangular structure, and the inverted-triangular structure is contacted for face with groove, and which is merged with the groove after ultrasound wave dissolving.
6. according to claim 5 while method that the ul-trasonic irradiation of multiple working of plastics weldings can be completed, it is characterised in that：It is 0.2-0.6mm that the upper, middle and lower spare and accessory parts overlap the gap that places.
7. according to claim 6 while method that the ul-trasonic irradiation of multiple working of plastics weldings can be completed, it is characterised in that：It is 0.4mm that the upper, middle and lower spare and accessory parts overlap the gap that places.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510565328.2A CN106493956A (en) | 2015-09-08 | 2015-09-08 | A kind of ultrasonic equipment and its using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510565328.2A CN106493956A (en) | 2015-09-08 | 2015-09-08 | A kind of ultrasonic equipment and its using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106493956A true CN106493956A (en) | 2017-03-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510565328.2A Withdrawn CN106493956A (en) | 2015-09-08 | 2015-09-08 | A kind of ultrasonic equipment and its using method |
Country Status (1)
| Country | Link |
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| CN (1) | CN106493956A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203485439U (en) * | 2013-08-28 | 2014-03-19 | 厦门劲荣机械设备有限公司 | Ultrasonic spot welding machine provided with double welding joints |
| CN204340212U (en) * | 2014-12-23 | 2015-05-20 | 英杰精密模塑股份有限公司 | ultrasonic welding tool |
-
2015
- 2015-09-08 CN CN201510565328.2A patent/CN106493956A/en not_active Withdrawn
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203485439U (en) * | 2013-08-28 | 2014-03-19 | 厦门劲荣机械设备有限公司 | Ultrasonic spot welding machine provided with double welding joints |
| CN204340212U (en) * | 2014-12-23 | 2015-05-20 | 英杰精密模塑股份有限公司 | ultrasonic welding tool |
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Application publication date: 20170315 |
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| WW01 | Invention patent application withdrawn after publication |