A kind of plain conductor high polymer coats processing unit (plant)
Technical field
The present invention relates to the technical field that conductive surface is processed is and in particular to a kind of cladding processing of plain conductor high polymer fills
Put.
Background technology
Modern industry requires more and more higher to the covering property of wire, and the cable of such as Qinghai-Tibet Plateau Railway, due to normal
Year is operated in the severe high and cold region of weather conditions, and therefore must have excellent anti-corrosion, cold-resistant, anti-ultraviolet performance will
Ask.Will be from the high polymer with preferable resistance to chemical attack, low temperature resistant and resisting environmental stress and cracking for this cable outer sheath material
Material such as high density polyethylene (HDPE), and add the filler (as carbon black etc.) of uvioresistant irradiation or add the 3- improving breaking resistance
The reinforcing fiber of 10mm.Conducting wire cladding technique:1. cladding in mould:When the wire of preheating enters die head of right angle, from extruder
Melt is just coated on wire.2. cool down:Wire with clad passes through cooling bath, and in cooling bath, water temperature gradient must be gradually
Decline, such as to polyethylene, multiple blends can be with 20 DEG C of thermostatted water;3. spark-testing:Then carry out spark-testing, come
Check the fault of conducting wire cladding insulation,;4. clad uniformity detection:Measure the diameter of product again and the degree of eccentricity (is namely led
Whether body is at the center of insulant);5. wind:Final products are wrapped on circle drum and reel, then to leading of processing
Line does multiple tests.
Above-mentioned die head of right angle typical case sees the patent documentation CN101830065A of Wuxi Xidong Energy Technology Ltd., its
Disclose a kind of gluing die head for extruder, wire passes through from the hole of central shaft 5 and passes from discharging set 3, in central shaft 5
Vertical direction be provided with melt canal, melt canal connection is enclosed in the gluing chamber 4 around wire, and melt just coats from exit
Outside wire.Above-mentioned die head of right angle is simultaneously not suitable with the cladding of high polymer, has following shortcoming:High polymer molten directly coats
Just pull out from die orifice around wire, the polymer covering layer of high crystalline, not through being sufficiently tensile orientation, is wherein mingled with gas
Bubble, degree of crystallinity is big, and viscosity is big, and elastic relaxation time is short, stores more elasticity energy, when it is extruded in extruder nib
During nib, external force disappears, and elastic abrupt release brings sharkskin and screw thread phenomenon to extrudate surface.
Then, how structure simply designs the processing unit (plant) of suitable high polymer cladding, no sharkskin and screw thread phenomenon,
Become a difficult problem for industry general character urgently to be resolved hurrily.
Content of the invention
For defect present in above-mentioned prior art, it is an object of the invention to provide a kind of plain conductor high polymer bag
Cover processing unit (plant), the problem fundamentally solving.
The object of the present invention is achieved like this, and a kind of plain conductor high polymer coats processing unit (plant), imports including melt
Set, melt import core, melt compression head, and melt imports set and melt compression head relative engagement, and melt imports core and is arranged on
Melt imports and forms the first ligand in set, and molding die cooperation forms the second ligand in melt compression head,
Import in melt compression head and melt and be provided with filter bypass body, described first ligand and the second ligand between set
Between cavity define resin-coated runner, described resin-coated runner includes straight channel, ring successively along melt flows direction
Coning tower tray road, pooled portion and forming cavity, filter bypass body is located on the cross section of pooled portion;
Described filter bypass body includes integrally formed location division, filter house and shunting tapering;Described filter house includes many
Individual filtering holes;Described filter house central part is connected with shunting tapering, and the inclusion that the outer surface in shunting tapering is sequentially connected divides
Flow cone face, the compression conical surface and horizontal approaching face.Cavity between the shunting conical surface and filter house forms flow manifold;Described melt pressure
Drop-head also includes taper hole, and the cavity between described taper hole and the compression conical surface forms compression runner;
Described flow manifold connects compression runner, and compression runner connects forming cavity.
Further, described filter house is bullet, and the cone angle of described bullet is 130 ° -150 °.
Further, the filter opening portion of described filter bypass body is the convex circular arc body in opposite direction with melt flows, described convex
The cross section of circular arc body is dome arc, profound a height of 10-20mm of described dome arc, the friendship of described profound a height of dome arc and location division
The distance at the midpoint to dome arc for the midpoint of the string that point is constituted.
Further, the shunting conical surface is configured to bullet, and the taper of described bullet is (5-10):Described r
Internal bore radius for location division.
Further, melt compression head includes die head mating holes and die head adjustment hole, and described molding die coordinates described
In die head mating holes, adjusting nut end is pressed against on molding die, and adjusting nut adjustable ground is connected on die head adjustment hole.
Further, the compression conical surface in described shunting tapering includes the conical surface of two or three different tapers, described cone successively
Face reduces one by one along the taper in melt flows direction.
Further, the taper of the described conical surface being connected with horizontal approaching face is 20 °~25 °.
Further, described filter bypass body also includes heart yearn guide hole, the axis of heart yearn guide hole and the outside cylinder of positioning sleeve
The axiality in face is 0.001~0.01mm.
Further, described melt compression head also includes importing set mating holes and shunting body mating holes, imports set mating holes
It is provided with the first perpendicularity positioning table and shunting body mating holes between, be provided with the second perpendicularity between shunting body mating holes and taper hole fixed
Position platform;The axis verticality of the second perpendicularity positioning table and described taper hole is in 0.001~0.01mm.Described first perpendicularity positioning
Platform is on the basis of the second perpendicularity positioning table, and is 0.001~0.01mm with the depth of parallelism of the second perpendicularity positioning table.
Further, described melt importing set includes core taper hole and front end auxiliary section, front end auxiliary section and described core
The axis coaxle degree of taper hole is 0.001~0.01mm.
Described plain conductor high polymer coats processing unit (plant), solves that " how structure is simply by following technical spirit
Design the processing unit (plant) of suitable high polymer cladding, no sharkskin and screw thread phenomenon " technical problem:
1) pooled portion setting filter bypass body
Pooled portion setting filter bypass body before straight channel and heart yearn are collected, by melt filtration Hou You center to top layer layer
Then stream layer fluid is compressed in the forming cavity being crossed with heart yearn, on the one hand makes melt enter the shifting with heart yearn during forming cavity
Dynamic direction is consistent, and on the other hand, melt through shunting and compresses, and eliminates bubble therein, clad dense uniform.
2) filter house Integral design shunting tapering
Shunting tapering 5.3 is to carry out extruded cross section to the melt after filtering, thus discharging the gas in melt, compression is molten
The effect of body density, the so tubing of extrusion just meeting dense materials, then compress tapering and step by step layer fluid are compressed and reduce this
The taper of layer fluid, till meeting cladding proper angle with axis angle, the Integral design in filter house and shunting tapering, collection
Filter, shunting is compressed, extruding changes taper and one, reach the Pretreatment to melt before melt arrival forming cavity.
3) bullet of filter house and shunting taper fit
The bullet of filter house and shunting taper fit, form two annular compression runners before and after filter house, are melt
Compression exhaust, cylindrical melt flow channel is split into the effect of layer fluid simultaneously.
The present invention compared with prior art, arranges the design of filter bypass body, Integral design before filter house by pooled portion
Shunting tapering, the bullet of filter house and shunting taper fit, successfully solve the runner of die head of right angle and heart yearn directly coat
Problem, clad even compact, pore-free;When it is extruded nib due to playing the role of to compress runner, particularly two arrive
The compression of three stage compression runner, elastic release quantity is little, it is to avoid the sharkskin on extrudate surface and screw thread phenomenon.
Brief description
Fig. 1 is the main sectional view of the embodiment one that a kind of present invention plain conductor high polymer coats processing unit (plant).
Fig. 2 is that the master of the filter bypass body of embodiment one that a kind of present invention plain conductor high polymer coats processing unit (plant) cuts open
View.
Fig. 3 is the main section view of the main sectional view of embodiment two that a kind of present invention plain conductor high polymer coats processing unit (plant)
Figure.
Fig. 4 is the first ligand of embodiment two and the filtration that a kind of present invention plain conductor high polymer coats processing unit (plant)
The main sectional view of shunting body.
Fig. 5 is that the master of the filter bypass body of embodiment two that a kind of present invention plain conductor high polymer coats processing unit (plant) cuts open
View.
The reference of above-mentioned in figure:
1 melt imports set, and 2 centering are bound round, 3 melts importing cores, 4 melt compression heads, 5 filter bypass bodies, 6 molding dies, and 7
Adjusting nut, 8 resin-coated runners, the 9 shunting conical surfaces, the 10 compression conical surfaces, 11 horizontal approaching faces, 12 first ligands, 13 second
Ligand
1.1 straight channel holes, 1.2 core taper holes, 1.3 front end auxiliary sections
4.1 die head mating holes, 4.2 die head adjustment holes, 4.3 taper holes, 4.4 import set mating holes, 4.5 shunting body mating holes
4.6 first perpendicularity positioning tables, 4.7 second perpendicularity positioning tables
5.1 location divisions, 5.2 filter houses, 5.3 shunting taperings, 5.4 filtering holes, 5.5 heart yearn guide holes
8.1 straight channel, 8.2 ring coning tower tray roads, 8.3 pooled portion, 8.4 flow manifolds, 8.5 compression runners, 8.6 forming cavities, 8.7
Guiding in channel
8.51 first compression runners, 8.52 second compression runners, 8.53 the 3rd compression runners
Specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are elaborated, but be not limited to the scope of the present invention.
Embodiment one
As illustrated, a kind of plain conductor high polymer coats processing unit (plant), import set 1 including melt, melt imports core
3rd, melt compression head 4, filter bypass body 5, molding die 6, centering hoop 2, melt imports set 1 and melt compression head 4 relative engagement
And jointly it is located in centering hoop 2, melt imports core 3 and is arranged on melt and imports and covers in 1, and melt imports set 1 and includes direct current
Road hole 1.1, core taper hole 1.2 and front end auxiliary section 1.3, front end auxiliary section with the axis coaxle degree of described core taper hole is
0.001~0.01mm.Import in melt compression head 4 and melt and be provided with filter bypass body 5 between set 1, melt compression head 4 includes mould
Head mating holes 4.1 and die head adjustment hole 4.2, are provided with molding die 6, adjusting nut 7 end is pressed against in die head mating holes 4.1
On pattern head 6, adjusting nut 7 adjustable ground is connected on die head adjustment hole 4.2.Melt imports set 1, melt imports core 3
Cavity between ligand and melt compression head 4, the ligand of molding die 6 defines resin-coated runner 8, described cladding tree
Fat runner 8 includes straight channel 8.1, ring coning tower tray road 8.2, pooled portion 8.3 successively along melt flows direction, and filter bypass body 5 is located at
On the cross section of pooled portion 8.3.
Filter bypass body 5 includes integrally formed location division 5.1, filter house 5.2 and shunting tapering 5.3, described filter house
5.2 include central part and filter opening portion, and described filter opening portion includes multiple filtering holes 5.4;Described filter house 5.2 central part integrally connected
There is shunting tapering 5.3, the inclusion shunting conical surface 9, the compression conical surface 10 and level that the outer surface in shunting tapering 5.3 is sequentially connected import
Face 11.Cavity between the shunting conical surface 9 and filter house 5.2 forms flow manifold 8.4;Described melt compression head 4 also includes taper hole
4.3, the cavity between described taper hole 4.3 and the compression conical surface 10 forms compression runner 8.5.Sky between molding die 6 and heart yearn P
Chamber is configured to forming cavity 8.6.Filter house 5.2 is bullet, and the cone angle of described bullet is 130 °~150 °.
Described filter bypass body 5 also includes heart yearn guide hole 5.5, and the axis of heart yearn guide hole is same with the external cylindrical surface of positioning sleeve
Axle degree is 0.001~0.01mm.Multiple filtering holes 5.4 in described filter opening portion are along same with the axis of heart yearn guide hole 5.5 as the center of circle
Heart circle distribution;Import core 3 and include heart yearn entrance hole 3.1, described melt compression head 4 also includes importing set mating holes 4.4 and divides
Fluid mating holes 4.5, imports and is provided with the first perpendicularity positioning table 4.6 between set mating holes 4.4 and shunting body mating holes 4.5, point
It is provided with the second perpendicularity positioning table 4.7 between fluid mating holes 4.5 and taper hole 4.3;Second perpendicularity positioning table 4.7 and described cone
The axis verticality in hole 4.3 is in 0.001~0.01mm.Described first perpendicularity positioning table 4.6 is with the second perpendicularity positioning table 4.7
On the basis of, the depth of parallelism with the second perpendicularity positioning table 4.7 is 0.001~0.01mm.The location division of described filter bypass body 5
5.1 cooperations import the press-assembling surface of set 1 in melt and position and the second perpendicularity positioning table 4.7 between;By positioning table and taper hole
The depth of parallelism of the perpendicularity of axis and two positioning tables can guarantee that the heart yearn guide hole 5.4 of filter bypass body and the heart yearn of importing core are led
Enter hole 3.1 coaxially, such heart yearn P is not scraped off when through heart yearn guide hole 5.4 and heart yearn entrance hole 3.1.
Cavity between the taper hole of molding die 6 and the compression conical surface 10 is formed as guiding in channel 8.7, enters into adjust
The compression degree of the resin of forming cavity 8.8 between pattern head 6 and heart yearn P, screws in die head adjustment hole 4.2 by adjusting nut 7
Position-adjustable guiding in channel 8.7 resin flow.The shunting conical surface 9 is configured to bullet, and the taper of described bullet is (5-
10):Described r is the radius of pooled portion 8.3.
Embodiment two
In order that the fluid inlet angle of compression runner cladding core wire is more suitable, the compression conical surface 10 in described shunting tapering 5.3 is successively
The first shunting conical surface 10.1, the second shunting conical surface 10.2 connecting including head and the tail and the 3rd shunting conical surface 10.3, described taper hole 4.3
Also corresponding the first taper hole 4.31 including connecting from beginning to end successively and the second taper hole 4.32, the described first shunting conical surface 10.1 and first
Form the first compression runner 8.51 between taper hole 4.31, between the second shunting conical surface 10.2 and the second taper hole 4.32, form the second pressure
Contracting runner 8.52, forms the 3rd compression runner 8.53 between the described 3rd shunting conical surface 10.3 and the 3rd taper hole 4.33, and described the
Three compression runners 8.53 connect molding runners, and the angle of the 3rd compression runner and axis is less than the folder of the second compression runner and axis
Angle, described second compression runner is less than the first angle compressing runner and axis with the angle of axis.Described 3rd compression runner
With the angle of axis at 20 °~25 °.
Or the compression conical surface 10 in described shunting tapering 5.3 includes the first shunting conical surface 10.1 and that head and the tail connect successively
The three shunting conical surfaces 10.3;Correspondingly, described taper hole 4.3 also only includes the first taper hole 4.31.The described first shunting conical surface 10.1 He
Form the first compression runner 8.51 between first taper hole 4.31, the taper hole of the described 3rd shunting conical surface 10.3 and molding die 6 it
Between form the 3rd compression runner 8.53, described 3rd compression runner 8.53 connects molding runners, the 3rd compression runner and axis
Angle is less than the angle of the first compression runner and axis.The angle of described 3rd compression runner and axis is at 20 °~25 °.
In addition, the filter opening portion 5.2 of described filter bypass body 5 is the convex circular arc body in opposite direction with melt flows.Dome arc
Body has the more outstanding shunting action from center to surrounding to the flowing of melt.The cross section of described convex circular arc body is dome
Arc, the profound high H of described dome arc is 10-20mm, the midpoint of the string of intersection point composition of described profound a height of dome arc and location division 5.1
Distance to the midpoint of dome arc.
Other structures are same as Example 1.
Described plain conductor high polymer coats processing unit (plant), by the design of filter bypass body and collaborative with outer die casing
Cooperation, successfully solves the problems, such as that the runner of die head of right angle and heart yearn directly coat, clad even compact, pore-free;When it
It is extruded due to there being to compress runner during nib, particularly two arrive the compression of three stage compression runner, and elastic release quantity is little, keeps away
Sharkskin and the screw thread phenomenon on extrudate surface are exempted from.