CN106485300B - The sorting processing method and system of plate - Google Patents
The sorting processing method and system of plate Download PDFInfo
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- CN106485300B CN106485300B CN201610920387.1A CN201610920387A CN106485300B CN 106485300 B CN106485300 B CN 106485300B CN 201610920387 A CN201610920387 A CN 201610920387A CN 106485300 B CN106485300 B CN 106485300B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
Abstract
The embodiment of the invention provides a kind of sorting processing method and system of plate, method includes: to carry out image recognition to the label of plate, obtains the plate label information on the plate；Matching retrieval is carried out in component information bank according to the plate label information, obtains component information belonging to the plate；It will store after the sorted channel-sorting of the plate into warehouse, and record be monitored to the storage state of the plate；If the monitoring record shows the plate that there is the affiliated same component combined in the warehouse, the plate combined is passed through into sorting path combination output.The scheme of the embodiment of the present invention is suitable for for the sorting and requirements of combination for customizing Furniture panel.Meanwhile during sorting processing, synchronous realize of the process for storing plate, combined plate is completed, sorting efficiency is improved.
Description
Technical field
The present embodiments relate to sheet metal processing, in particular to the sorting processing method and system of a kind of plate.
Background technique
In the Furniture manufacturing industry of the prior art, it is all made of mass operation, different types of plate is classified, so
Be processed afterwards arranged to corresponding process, each process within the same period just for same type of plate into
Various types of plates after processing are finally carried out sorting combination again, will belong to same furniture by the identical working process of row
Plate after processing, which is put together, to be packaged.During the processing of the prior art, do not need for every block of plate
It is identified, batch is processed same type of plate.
In the implementation of the present invention, the discovery prior art at least has following defects that inventor
With the development of industry 4.0, the demand of customizing furniture is more and more, and it is a to be no longer that furniture producer designs
It is produced in batches after furniture, is then sold.In face of the demand of customizing furniture, need to carry out different types of plate
Preparatory allotment combination, carries out more than one working process in the same process to different types of plate, then again will
Plate after various processing is sorted, and the plate after the processing for belonging to same furniture is combined packing.In face of in this way
Demand, when the prior art carries out sorting to the plate after processing and is packaged, due to being for being divided at the plate of lots processed
It picks, does not need whether to belong to the same component to each platelet and judge, in other words, beaten for the sorting for customizing Furniture panel
The processing scheme that packet is applicable in not yet.Meanwhile the prior art to the plate after processing carry out sorting be packaged when, be by plate by
Each batch belonging to it, to fix position storage, then by being manually combined packing, i.e. storing board to the plate of storage again
Material, combined plate are two sseparated processing stages in time, and need to handle and complete by manpower, and sorting efficiency is lower.
Summary of the invention
The embodiment of the present invention provides a kind of sorting processing method and system of plate, is suitable for for customization Furniture panel
Sorting and requirements of combination.Meanwhile during sorting processing, synchronous realize of the process for storing plate, combined plate is completed,
Improve sorting efficiency.
In order to achieve the above objectives, the embodiment of the invention provides a kind of processing methods of plate, comprising: to the label of plate
Image recognition is carried out, the plate label information on the plate is obtained；According to the plate label information in component information bank
Matching retrieval is carried out, component information belonging to the plate is obtained, a plurality of and plate is stored in the component information bank
Component information belonging to the corresponding plate of label information；It will store after the sorted channel-sorting of the plate into warehouse, and right
The storage state of the plate is monitored record, and the plate transfer for shifting the plate is provided in the sorting path
Device；The monitoring record includes at least: the plate label information, affiliated component information and the storage of stored plate
Location information；If the monitoring record shows the plate that there is the affiliated same component combined in the warehouse,
The plate combined is then passed through into sorting path combination output.
The embodiment of the present invention also provides a kind of processing system of plate, comprising: image recognition apparatus, divides background server
Channel and warehouse are picked, the plate transfer device for shifting plate, the server difference are provided in the sorting path
Identify that equipment and the plate transfer device are connect with described image, wherein be provided in the server component information bank,
Match retrieval module, plate memory module, monitoring record module and plate output module；Described image identifies equipment, is used for
Image recognition is carried out to the label of the plate, obtains the plate label information on the plate；The matching retrieval module is used
In carrying out matching retrieval in component information bank according to the plate label information, component information belonging to the plate is obtained,
Component information belonging to a plurality of plate corresponding with the plate label information is stored in the component information bank；The plate
Memory module will store after the sorted channel-sorting of the plate into warehouse for controlling the plate transfer device；It is described
Monitoring record module, for being monitored record, the monitoring record to the storage state for storing the plate into warehouse
It includes at least: the plate label information, affiliated component information and the storage location information of stored plate；The plate
Output module has been combined for monitoring to the monitoring record if the monitoring record shows to exist in the warehouse
The plate of good affiliated same component, then control the plate transfer device plate combined is passed through it is described
Sorting path combination output.
The processing method and system of the plate of the embodiment of the present invention by carrying out image recognition to plate label, and will be known
The component stored in other label information and component information bank, which match, determines component belonging to the plate；Then plate is led to
It crosses sorting channel-sorting and stores to warehouse, while the storage state of plate is monitored；Exist when monitoring in warehouse
The plate of the affiliated same component combined is then combined these plates by sorting path and exported.In this way, for affiliated same
The plate of one component carry out sorting combination when, will sorting storage with combination output two processes it is synchronous realize, improve plate divide
Pick efficiency.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And it can be implemented in accordance with the contents of the specification, and in order to allow above and other objects of the present invention, feature and advantage can
It is clearer and more comprehensible, the followings are specific embodiments of the present invention.
Detailed description of the invention
Fig. 1 is one method flow diagram of sorting processing method of plate provided in an embodiment of the present invention；
Fig. 2 is the plate aspect graph provided in an embodiment of the present invention for being provided with plate label；
Fig. 3 is another method flow diagram of the sorting processing method of plate provided in an embodiment of the present invention；
Fig. 4 is the schematic layout pattern of the off-sorting station of plate provided in an embodiment of the present invention；
Fig. 5 is the process schematic provided in an embodiment of the present invention for choosing sorting path；
Fig. 6 is the structural schematic diagram one of sorting path provided in an embodiment of the present invention；
Fig. 7 is the structural schematic diagram two of sorting path provided in an embodiment of the present invention；
Fig. 8 is the structural schematic diagram in outlet transmission provided in an embodiment of the present invention area；
Fig. 9 is process schematic one of of the plate provided in an embodiment of the present invention in outlet transmission area's synchronism output；
Figure 10 is plate provided in an embodiment of the present invention the two of the process schematic for exporting transmission area's synchronism output；
Figure 11 is the structural schematic diagram of the sorting and processing system of plate provided in an embodiment of the present invention；
Figure 12 is the structural schematic diagram of plate memory module provided in an embodiment of the present invention.
Specific embodiment
Exemplary embodiments of the present disclosure are described in more detail below with reference to accompanying drawings.Although showing the disclosure in attached drawing
Exemplary embodiment, it being understood, however, that may be realized in various forms the disclosure without should be by embodiments set forth here
It is limited.On the contrary, these embodiments are provided to facilitate a more thoroughly understanding of the present invention, and can be by the scope of the present disclosure
It is fully disclosed to those skilled in the art.
Embodiment one
Fig. 1 is one method flow diagram of sorting processing method of plate provided in an embodiment of the present invention, the execution of this method
Main body can be the system with image recognition, data information retrieval matching and industry control function, and the system is applied in furniture
On the machining production line of plate, for carrying out sorting processing to plate.As shown in Figure 1, the sorting processing method of the plate includes
Steps are as follows:
S110 carries out image recognition to the label of plate, obtains the plate label information on plate.
Wherein, plate label is the symbol logo being arranged in each plate surface, for unique identification plate.In order in plate
In process, every block of plate is quickly identified, at sheet fabrication initial stage, after large-sized sheet material is cut by sawing sheet, system is just
To each small-sized plate arranging plate material label formed after cutting.
Here illustrate, large-sized sheet material involved in the present invention refers to the targeted whole plate of sawing sheet cutting action；It is small-sized
Plate refers to the corresponding local single plate of each cutting region after sawing sheet cutting.The plate for being provided with plate label in the present embodiment
Material can with but be not limited to the small-sized plate that is formed after sawing sheet cutting.
Each plate label corresponds to one of plate information bank type plate.It as shown in table 1, is plate information bank
The sample of the standard plate information of middle storage.A plurality of standard plate information, every standard are previously stored in plate information bank
Plate information is used to describe a kind of relevant information of type plate, such as the figure, picture on surface, material of type plate
Matter, thickness, for one or more information in the manufacturing procedure information of type plate.Each standard plate information it is interior
Hold not exactly the same.
In table 1, graphical information, that is, shape of type plate is included at least in every standard plate information: such as triangle
Shape, rectangle and corresponding size: as T2x2x3 (side length is respectively the triangle of 2m, 2m, 3m, and T represents triangle),
R5x3 (a length of 5m, width are the rectangle of 3m, and R represents rectangle), (a length of 5m, width are the rectangle of 3m to R3x4, and R represents rectangular
Shape) etc. information (in table 1, in each standard plate information, the standard plate information in addition to graphical information is had been omitted from).
1 plate information bank of table
| Number | Standard plate information |
| 1 | Triangle, T2x2x3 ... ... ... ... |
| 2 | Rectangle, R5x3 ... ... ... ... |
| 3 | Rectangle, R3x4 ... ... ... ... |
| …. | …………………. |
At sheet fabrication initial stage, system is distributed unique plate to each plate to be processed and is identified, and by plate mark with
The storage of standard plate information association belonging to plate, forms information memory cell as shown in Table 2:
2 plate of table mark, standard plate information association storage table
| Number | Plate mark | Standard plate information |
| 1 | ID001 | Triangle, T2x2x3 ... ... ... ... |
| 2 | ID002 | Rectangle, R5x3 ... ... ... ... |
| 3 | ID003 | Rectangle, R3x4 ... ... ... ... |
| …. | …. | …………………. |
Wherein, the plate is identified as the mark for the distribution of every block of plate, which is also possible to not have any
The mark of meaning, as long as guaranteeing the uniqueness of every block of plate.
Plate label in the present embodiment can be the plate label generated according to plate mark.Specifically, according to plate
The content for identifying the plate label generated can be plate mark itself, be also possible to according to plate mark and/or plate mark
The two dimensional code or other symbol logos that corresponding standard plate information generates.
Fig. 2 is the plate aspect graph for being provided with plate label.
It is to first pass through image recognition to obtain the plate label letter of each plate when carrying out the processing of various processes to plate
Breath after learning the corresponding standard plate information of plate by inquiry table 2, carries out plate then further according to plate label information
Corresponding manufacturing procedure.
The sorting and processing system of plate shown in the present embodiment can be used for sorting the plate for being provided with plate label
Processing.For example, in a kind of concrete application scene shown, the sorting and processing system of plate can be to being completed all manufacturing procedures
Plate, sorted and combined by the component belonging to it, by affiliated same component (such as a desk, a cabinet, one
Chair can be respectively seen as a component) plate combine output, for worker packing.
Specifically, when being sorted for plate by affiliated component, after plate completes all manufacturing procedures, system pair
The label of plate carries out image recognition, to obtain the plate label information on plate, and then would know that the corresponding standard of the plate
Plate information.
S120 carries out matching retrieval according to plate label information in component information bank, obtains the letter of component belonging to plate
Breath；Wherein, component information belonging to a plurality of plate corresponding with plate label information is stored in component information bank.
Above-mentioned plate information bank may be provided in the background server with data storage and information retrieval function.Scheming
After getting the plate label information on plate as identification equipment identification, plate label information can be sent to server, so that
It obtains server and matching retrieval is carried out in component information bank according to plate label information, obtain the corresponding affiliated component letter of the plate
Breath.
It as shown in table 3, is the sample of the component information stored in component information bank.It is previously stored in component information bank
Component information belonging to a plurality of plate corresponding with plate label information.In table 3, be by plate label corresponding plate mark with
Component information belonging to plate is associated storage.It can be inquired belonging to plate by the corresponding plate mark of plate label
Component information.Optionally, also packet can include the corresponding standard plate information of each plate mark in the component information bank.
3 component information bank of table
| Number | Plate mark | Standard plate information | Affiliated component |
| 1 | ID001 | Triangle, T2x2x3 ... ... ... | Component 1 |
| 2 | ID002 | Rectangle, R5x3 ... ... ... | Component 2 |
| 3 | ID003 | Rectangle, R3x4 ... ... ... | Component 3 |
| …. | …. | …………………. | ………… |
S130 will be stored into warehouse after the sorted channel-sorting of plate, and is monitored note to the storage state of plate
Record；Wherein, the plate transfer device for shifting plate is provided in sorting path；Monitoring record includes at least: stored
Plate label information, affiliated component information and storage location information.
In order to which by the progress synchronous with combination output of the buffer-stored of plate, the present embodiment is mating for the sort process of plate
Provided with sorting path and warehouse.Wherein sorting path is the access of transfer sheet materials, and plate is on sorting path when transmitting, quilt
Sorting is stored into warehouse；Meanwhile sorting path also can receive the plate removed from warehouse, and transmit output to subsequent processing
Execution position.The plate transfer device for shifting plate is provided in sorting path, which can be
The similar devices such as vehicle, sucker hand are inserted, it can be achieved that transfer operation by plate between warehouse and sorting channel.
Specifically, server divides storage location of the plate in warehouse after determining the affiliated component information of plate
Match, then transmit plate through corresponding sorting path, and controls plate transfer device and store plate sorting into warehouse, and is right
The storage state of plate is monitored record.In the server, it is previously provided with the monitoring data table of a plate storage state,
The information of plate of the tables of data for being stored in real-time dynamically recording library in position, including such as plate label information, plate mark
Knowledge, standard plate information and affiliated component information and storage location information.As shown in table 4, monitoring data table is stored for plate
Sample.
4 plate of table stores monitoring data table
| Number | Plate mark | Standard plate information | Storage location |
| 1 | ID001 | Triangle, T2x2x3 ... ... ... | 1, one layer of warehouse, 3.3 |
| 2 | ID002 | Rectangle, R5x3 ... ... ... | 2, three layers of warehouse, 4.0 |
| 3 | ID003 | Rectangle, R3x4 ... ... ... | 2, one layers of warehouse, 1.5 |
| …. | …. | …………………. | ………… |
In actual storage plate, storage location of the plate in warehouse is randomly assigned, all types of standard plates
The storage position that do not fix.When there is new plate to need to store, server can be rough to determine according to the information of current plate
Then the memory space of the plate stores monitoring data table according to current plate, distribute an idle storage position to plate
It sets.After being assigned, a new information memory cell is established in such as tables of data of table 4.The information memory cell includes should
Plate plate mark (due to plate mark and plate label be it is one-to-one, can in server in physical record
Identify replacement plate label information with plate), the information of standard plate information and storage location.It is described in storage location information
Warehouse number, layer position (having multilayered memory position for tiered warehouse facility) and the distance (m) apart from each layer starting point of storage, example
Such as: warehouse 1, a floor, the first layer that 3.3 corresponding storage locations are No. 1 warehouse, and apart from this layer of starting point (warehouse one end) 3.3m
The position at place.
S140, if monitoring record shows the plate that there is the affiliated same component combined in warehouse, by group
The plate got togather is combined by sorting path and is exported.
During storing plate to warehouse, server also in real time supervises the monitoring record for having stored plate
Depending on if monitoring record shows the plate that there is the affiliated same component combined in warehouse, the plate that will have been combined
It is transferred on sorting path, and is combined and exported by sorting path.The plate of so-called " having combined " refers to, deposits in Current warehouse
Containing a set of whole plate, these plates needed for capable of constituting a component may disperse to be stored in the different positions in warehouse
It sets.
After server control plate transfer device exports plate, server stores respective plates in monitoring record
Content delete.
The sorting processing method of the plate of the embodiment of the present invention, by carrying out image recognition to plate label, and will identification
Label information and component information bank in the component that stores match and determine component belonging to the plate；Then plate is passed through
Sorting path is sorted and is stored to warehouse, while being monitored to the storage state of plate；There is group in warehouse when monitoring
The plate of the affiliated same component got togather is then combined these plates by sorting path and exported.In this way, for affiliated same
The plate of component carry out sorting combination when, will sorting storage with combination output two processes it is synchronous realize, improve plate sort
Efficiency.
Embodiment two
Fig. 3 is another method flow diagram of the sorting processing method of plate provided in an embodiment of the present invention, and this method is visual
For the specific implementation of embodiment of the method shown in Fig. 1.In the present embodiment, the sort process of plate is completed in off-sorting station
's.It is the simple declaration to off-sorting station below:
As shown in figure 4, off-sorting station includes import transmission area, sorting execution area and outlet transmission area.Wherein, import transmits
For receiving plate to be sorted, such as the plate of all manufacturing procedures is completed in area, and major function is transfer sheet materials and makes
Plate passes through the entrance of each sorting path；Sorting executes area, (leads to the sorting referred in embodiment one including multiple sorting paths
Road is identical) and positioned at sorting path two sides warehouse；Two tasks are mainly completed on each sorting path, i.e., will have just enter into point
The plate for picking channel is stored into warehouse, and the plate of same component belonging to having combined in warehouse takes from warehouse
Out, it and is exported by sorting path to outlet and transmits area；Outlet transmission area belongs to same for receiving from sorting path output
The plate of one component, and export to outlet transmission area end so that worker is packaged.Above-mentioned import transmission area, sorting path and
Outlet is provided with the delivery platform that such as conveyer belt, delivery roller analog are built in transmission area, for orienting transfer plate
Material.
In Fig. 4, be arranged in sorting execute area in sorting path be it is multiple, be correspondingly arranged on plate with each sorting path and deposit
Storage area, each plate memory block collectively form warehouse.
The first transmission transfer device (not marking in figure) is also provided in the inlet of each sorting path.When import transmits
Area's transfer sheet materials and make plate pass through each sorting path entrance when, first transmission transfer device can by plate from import transmit area
It is transferred on sorting path.
The second transmission transfer device (not marking in figure) is also provided in the exit of each sorting path.Second transmission turns
Plate can be transferred to outlet transmission area from sorting path by moving device.
Further, as shown in figure 5, corresponding to the inlet of each sorting path in import transmission area, may be provided with can obstruct
The first baffle mechanism that plate passes through, the first baffle mechanism can be controlled by server, and interval obstructs plate and continues to pass in import
Area is sent to transmit, so that the first transmission transfer device be assisted to prevent plate before plate is not transferred to specific sorting path by it
It is transmitted in import transmission area.
On this basis, the sorting processing method of plate shown in this implementation comprises the following steps that
S310 carries out image recognition to the label of plate, obtains the plate label information on plate.Step S310 and step
S110 is similar.
Specifically, as shown in figure 5, transmitting the settable image recognition apparatus in inlet in area in import, which sets
It is standby to be connect with server.When plate sequentially enters import transmission area, image recognition apparatus scans the plate label on each plate,
Corresponding plate label information is obtained, plate label information is then sent to server.
S320 carries out matching retrieval according to plate label information in component information bank, obtains the letter of component belonging to plate
Breath；Component information belonging to a plurality of plate corresponding with plate label information is stored in the component information bank.Step S320 with
Step S120 is identical.
S330 selectes one of sorting path according to preset strategy from multiple sorting paths, and by plate
It is transmitted to selected sorting path.
Wherein, including but not limited to following three kinds of the scheduled strategy:
It is logical to choose the smallest sorting of sorting pressure loading according to the sorting pressure loading of current each sorting path for strategy one
Road is as selected sorting path.
The sorting pressure loading of each sorting path refers mainly to plate transfer device in sorting path and executes sort operation
Busy, not busy state.Sort operation is more frequent, then corresponding sorting pressure loading is bigger, on the contrary then smaller.Specifically evaluating and testing, each sorting is logical
When the sorting pressure loading in road, the action situation of monitoring plate transfer device, or the prison by plate storage state can be passed through
In control record, the quantity of the plate of each sorting path is assigned in the nearest period to be evaluated and tested.Plate transfer device moves
Persistently carry out, or be assigned to the plate of sorting path quantity it is more, then the sorting pressure loading of corresponding sorting path
It is bigger, on the contrary it is smaller.
Strategy two, records according to current monitor, chooses the corresponding sorting in the maximum plate memory block of free storage area
Channel is as selected sorting path.
Plate can store plate corresponding to the sorting path by plate transfer device after different sorting path sortings
In material memory block.Therefore, it selects which plate memory block to store current plate, directly affects the plate and need which passes through
Sorting path.In order to uniformly utilize the memory block area of each plate memory block, in selected sorting path, by inquiring currently
The monitoring record of plate storage chooses the corresponding sorting path in the maximum plate memory block of free storage area as choosing every time
Fixed sorting path, to guarantee that amount of storage of the plate in each plate memory block is balanced.
Strategy three, records according to current monitor, extracts stored other plates place with same component belonging to plate
Plate memory block information；It chooses logical closest to the corresponding sorting in plate memory block for collecting whole plates of affiliated same component together
Road is as selected sorting path.
In order to which whole plates of affiliated same component are led to by the sorting that same sorting path or position are close as far as possible
Road synchronism output should choose the plate of whole plates closest to the neat affiliated same component of collection in selected sorting path as far as possible
The corresponding sorting path in memory block (in the present embodiment, two sorting paths being most close, their corresponding plate memory blocks
It is most close).Such as: it is directed to a component, has stored 3 blocks of plates that the component includes in the first plate memory block,
1 block of plate (the first plate memory block and the second plate memory block that the component includes have been stored in second plate memory block
Position is close), when judging that the plate currently wait store also belongs to the component, preferentially the plate is stored to the first plate and is deposited
In storage area or the second plate memory block, if the free storage area of the first plate memory block and the second plate memory block is not
Foot selectes the plate memory block that is close with the two plate memory block positions then to store plate.It is corresponding, choose the plate
The corresponding sorting path in material memory block is as selected sorting path.In this way, can guarantee that same component includes all as far as possible
Plate spatially combines output, to facilitate worker to be packaged plate.
It, can be in advance to above three strategy setting priority level, foundation in the corresponding sorting path of specifically selection plate
Priority level selects suitable sorting path.For example, when according to it is all it is preset strategy choose sorting path when, exist to
Few two satisfactory sorting paths then select the sorting path wherein selected according to the highest strategy of priority level as choosing
Fixed sorting path.
Specifically, after having selected the corresponding sorting path of plate, server can be transmitted with first at corresponding sorting path
Transfer device and first baffle mechanism are communicated, instruction first baffle mechanism in plate soon close to sorting path entrance when
It falls, to stop plate to continue to transmit, and indicates that plate is transferred to sorting from import transmission area by the first transmission transfer device
On channel.After plate is transferred on sorting path, instruction first baffle mechanism is lifted, subsequent in area to allow import to transmit
Plate continuation is transmitted.
S340 is stored after the selected sorting path sorting of plate to the selected corresponding plate storage of sorting path
Qu Zhong is provided with the plate transfer device for shifting plate in the sorting path.
Since each sorting path takes into account two functions of sorting storage and output of plate, the transmission of sorting path is flat
Platform is also corresponding to be divided into storage buffer portion and output par, c, and two-part direction of transfer is identical, in operating status always.Its
In, storage buffer portion can be used for accepting the plate to come from import transmission area, and plate is shifted in storage buffer portion by plate
Device is taken away, and stores into warehouse；Output par, c can be used for exporting the plate combined, when there are a certain components in warehouse
After the combination of complete set plate, server control plate transfer device takes out these plates from warehouse, and is placed into output
On partial delivery platform, with output to outlet transmission area.
As shown in fig. 6, in order to which the function of the storage buffer portion on sorting path and output par, c is separated, can by this two
Partial delivery platform is independently provided separately, and forms two sections of drive access being separated from each other；；Alternatively, as shown in fig. 7, by this two
Partial delivery platform is realized by a complete delivery platform, that is, uses one section of continuous drive access, and at two
/ can by be arranged second baffle mechanism separate.Second baffle mechanism is controlled by server, and interval obstructs plate from storage
Buffer area is moved to the output area.
Preferably, the storage buffer portion length of delivery platform may be configured as 5.5m in Fig. 7, and output par, c length is settable
For 2.5m.Second baffle mechanism may be provided between two parts delivery platform, for preventing plate to be stored not by storage and
It jumps over and stores buffer portion and enter output par, c.
For the structure of the sorting path shown in Fig. 7, after server selectes the corresponding sorting path of plate, server control
System first transmission transfer device plate is transferred on sorting path, at this time second baffle mechanism be full state, with prevent to
The plate of storage is not stored and is jumped over and stored buffer portion and enter output par, c.
Step S330~S340, which can be considered, to store the refinement step into warehouse after the sorted channel-sorting of plate.
S350 is monitored record to the storage state for having stored the plate into warehouse, which includes at least:
The plate label information of stored plate, affiliated component information and storage location information.In step S350 and step S130,
The step of being monitored record to the storage state of stored plate is identical.
S360, if monitoring record shows the plate that there is the affiliated same component combined in warehouse, by group
The plate got togather is combined by sorting path and is exported.Step S360 is similar to step S140.
Specifically, two kinds of situations can be divided by sorting path combination output for the plate combined in warehouse, point
Not are as follows:
It is logical in corresponding sorting if the plate combined is stored in plate memory block corresponding to same sorting path
When the sorting pressure loading in road is less than preset value, plate is exported.
Wherein, sort pressure loading value, can according to the number of the plate of storage to be sorted on current sorting path, and/or
Busy, the not busy state of the movement of current plate transfer device is set.For example, on sorting path the plate of storage to be sorted number
Bigger, the movement of plate transfer device is busier, then corresponding sorting pressure loading value is bigger.
Specifically, server periodically monitors the sorting pressure loading of each sorting path, when the plate combined is stored in
In plate memory block corresponding to same sorting path, server need to can only pay close attention to the sorting pressure loading value of the sorting path,
When the sorting pressure loading of the sorting path is less than preset value, the controllable panel transfer device of server will in right times
The plate combined is exported by sorting path.
If the plate combined is stored in plate memory block corresponding to different sorting paths, at all points of correspondence
When picking the sorting pressure loading in channel and being respectively less than preset value, plate is exported.
Specifically, server periodically monitors the sorting pressure loading of each sorting path, when the plate combined is stored in
In plate memory block corresponding to different sorting paths, server need to can only pay close attention to the sorting pressure loading of these sorting paths
Value.When the sorting pressure loading of these sorting paths is respectively less than preset value, the controllable panel transfer device of server is suitable
Time exports the plate combined by sorting path.
For the structure of the sorting path shown in Fig. 7, the corresponding plate memory block of current sorting path is determined in server
When having the plate combined, the sorting pressure loading that server chooses current sorting path is less than the period of preset value, control panel
Material transfer device takes out plate from warehouse, and the output par, c for being sequentially placed delivery platform carries out plate output.In reality
When border plate exports, the plate combined can also be placed on to storage buffer portion and the position close to second baffle mechanism, this
When second baffle mechanism be that full state lifts second baffle mechanism after the completion of all plates to be output are stacked so that all
Plate exports together.
The sort process of plate will be described in detail in following the present embodiment from timing control:
1. the control of whole timing
Theoretically, transmitted in area to the outlet transmission entire drive access in area from import, setting be every 10 seconds one block of plate into
Enter, one piece of plate output in every 10 seconds darg 10 hours, can handle the disengaging of 3600 blocks of plates, meet the production capacity of production line
It is required that.Plate transfer device walks one back and forth and takes plate at present, puts plate, changes hands, and most time-consuming is 18 seconds.If path optimization
Be likely to be breached 16 seconds or so, in conjunction with average path calculate, 14 seconds one should reach back and forth.So estimation plate transfer device
The one block of plate of pick-and-place in 14 seconds, 4 plate transfer devices (corresponding 4 sorting paths) take plate simultaneously, can sufficiently cope with 14/4=3.5
The peak velocity of one block of plate of second can not influence to receive new plate from import transmission area with this speed with certain time
Material, but influence subsequent plate output.In view of there is the delivery platform of 5.5m as storage buffering in each sorting path
Part, thus theoretically, it can also be fast than the speed of 3.5 seconds one block of plate, but duration is limited, if storage
The delivery platform of buffer portion is occupied full, will be without place storage, at this time it is contemplated that lengthening this when there is new plate to enter
The length of section delivery platform buffers.
2. how into
Plate can obtain plate label information by an image recognition apparatus when entering off-sorting station, then by server root
It retrieves to obtain relevant information (the corresponding type plate information of plate and the affiliated component letter of plate according to plate label information
Breath), and the plate is calculated according to the monitoring record that plate in Current warehouse stores and is adapted to which sorting path goes to sort, and adopts
With nearby principle, and consider the sorting load of each sorting path, the idle area of each plate memory block and same component other
Plate is placed into suitable plate memory block by the storage condition of plate.It needs to synchronize in view of the plate of affiliated same component
Output, then will consider that a sorting path once exports the length of plate.Preferably, affiliated same component is no more than Fig. 6
Or the plate of output par, c delivery platform length is stored in the corresponding plate memory block of same sorting path in Fig. 7, it is remaining
Plate can be stored in the corresponding plate memory block of next sorting path, and so on, each sorting path is synchronized
All plates of same component belonging to exporting.
How 3 go out
As shown in figure 8, the delivery platform length of the output par, c based on each sorting path, as setting is 2.5m in Fig. 7
(physical length can export situation according to plate and arbitrarily choose), the width of the delivery platform in outlet transmission area is set as being not less than
Minimum widith required for primary output plate, such as the 2.4m in Figure 10.For example, when a certain sorting path will export a component
All plates for including, and the output overall length of plate is no more than 2.4m, then can repeatedly be taken from warehouse by plate transfer device
On the delivery platform for the output par, c that lower plate is put into sorting path, then again by being arranged in the second of sorting path exit
Plate is transferred in the outlet transmission area that corresponding width is 2.4m by transmission transfer device, after being placed to whole plates,
The delivery platform in starting outlet transmission area, all plates are once exported.As shown in figure 9, in order to be carried out to the plate way of output
Illustrate, will the outlet transmission displaying that is exaggerated of area then can should for example, the plate for belonging to same component a total of 4
4 plates are arranged side by side in outlet transmission area, are exported then along horizontal direction.Alternatively optional output
Mode, can also be as shown in Figure 10, and during plate output, plate is longitudinal on the delivery platform of output par, c into biographies
(4 plates in figure are under the jurisdiction of same component, but are divided into two rows of outputs) is sent, is transferred them to the second transmission transfer device
When outlet transmission area, then along outlet, transmission area's direction of transfer is in a row transmitted.When plate to be output is exported from multiple sorting paths,
These corresponding plates are in plurality of rows of arrangement in outlet transmission area, this arrangement can also facilitate worker separately to know the platelet of each component
Not.
It, can be by multiple sorting paths to the plate of same component when the corresponding plate output length of a component is larger
Synchronize output.The selection on output opportunity, it should select the sorting pressure loading of each sorting path when being respectively less than predetermined load into
Row.It is exemplified below:
Assuming that sorting executes, there are 4 sorting paths in area carries out sorting output, the output platelet of each sorting path to plate
Data are as follows:
It is wherein the length of respective plates in " () ", the plate that " | " goes out for separating different batches, d based plate is independent
Output.
4 sorting path output plate sequences and output plate are as follows:
The b0 in 1: the 2 channel, b1 are disposably exported；
The c0 in 2: the 3 channels, c1 are disposably exported；
A1, the a0 in 3: the 0 channels, the a8 of the a4 in the 1st channel, a5, a6, third channel are exported together；
The a7 in 4: the 2 channels is individually exported
5: successively order, out the platelet output of d packet.
The sorting processing method of the plate of the embodiment of the present invention, on the basis of embodiment of the method shown in Fig. 1: firstly, logical
It crosses multiple sorting paths and sorting processing is carried out to plate, and sorting pressure loading, the plate according to current each sorting path are deposited
Plate memory block where the free storage area of storage area and stored other plates with same component belonging to plate
Information selectes a sorting path as the corresponding sorting path of current plate, in the sorting pressure for coordinating each sorting path
While load, sorting storage efficiently most is carried out to plate；Secondly, when plate is synchronized output, it also is contemplated that corresponding
The sorting pressure loading of sorting path, to synchronize output to plate under the premise of not influencing plate buffer-stored.
Embodiment three
Figure 11 is one structural schematic diagram of sorting and processing system of plate provided in an embodiment of the present invention, can be used for executing
Method and step as shown in Figure 1.As shown in Figure 10, the processing system of the plate includes: image recognition apparatus 101, background service
Device 102, sorting path and warehouse are provided with the plate transfer device 103 for shifting plate, server in sorting path
102 connect with image recognition apparatus 101 and plate transfer device 103 respectively；Component information bank is provided in server 102
1021, retrieval module 1022, plate memory module 1023, monitoring record module 1024 and plate output module 1025 are matched；
Wherein:
Image recognition apparatus 101 carries out image recognition for the label to plate, obtains the plate label letter on plate
Breath；Retrieval module 1022 is matched, for carrying out matching retrieval in component information bank 1021 according to plate label information, obtains plate
Component information belonging to material is stored with component belonging to a plurality of plate corresponding with plate label information in component information bank 1021
Information；Plate memory module 1023 will store after the sorted channel-sorting of plate to warehouse for controlling plate transfer device 103
In；Monitoring record module 1024, for being monitored record to the storage state for storing the plate into warehouse, monitoring record is extremely
It less include: plate label information, affiliated component information and the storage location information of stored plate；Plate output module
1025, for being monitored to monitoring record, if monitoring record shows the affiliated same component for existing in warehouse and having combined
Plate, then control plate transfer device 103 by the plate combined pass through sorting path combination output.
Structure chart in the present embodiment about sorting path and warehouse can refer to corresponding construction figure shown in Fig. 4-Figure 10
Part.
The sorting and processing system of the plate of the embodiment of the present invention, by carrying out image recognition to plate label, and will identification
Label information and component information bank in the component that stores match and determine component belonging to the plate；Then plate is passed through
Sorting path is sorted and is stored to warehouse, while being monitored to the storage state of plate；There is group in warehouse when monitoring
The plate of the affiliated same component got togather is then combined these plates by sorting path and exported.In this way, for affiliated same
The plate of component carry out sorting combination when, will sorting storage with combination output two processes it is synchronous realize, improve plate sort
Efficiency.
Example IV
The embodiment of the invention also provides another structural schematic diagrams of the sorting and processing system of plate, can be considered Figure 11 institute
The refinement structure for showing system embodiment, can be used for executing method and step as shown in Figure 3, on the basis of the structure shown in Figure 11,
Sorting path shown in this implementation be it is multiple, be correspondingly arranged on plate memory block with each sorting path, each plate memory block is total
With composition warehouse.
On this basis, as shown in figure 12, above-mentioned plate memory module 1023 specifically includes:
Channel selection unit 231, for selecting one of them point from multiple sorting paths according to preset strategy
Channel is picked, and controls and plate is transmitted to selected sorting path；Plate storage unit 232, for controlling plate transfer device
103, by after the selected sorting path sorting of plate, store into the selected corresponding plate memory block of sorting path.
Further, above-mentioned channel selection unit 231 is specifically used for, and is carried according to the sorting pressure of current each sorting path
Lotus chooses the sorting the smallest sorting path of pressure loading as selected sorting path.
Further, above-mentioned channel selection unit 231 is specifically used for, and is recorded according to current monitor, chooses free storage
The corresponding sorting path in the maximum plate memory block of area is as selected sorting path.
Further, above-mentioned channel selection unit 231 is specifically used for, and is recorded according to current monitor, extract it is stored with
Plate memory block information where other plates of same component belonging to plate；It chooses closest to the complete of the neat affiliated same component of collection
The corresponding sorting path in plate memory block of portion's plate is as selected sorting path.
Further, above-mentioned plate output module 1025 is specifically used for, if the plate combined is stored in same sorting
In plate memory block corresponding to channel, then when the sorting pressure loading of corresponding sorting path is less than preset value, plate is controlled
Transfer device 103 exports plate；Alternatively,
If the plate combined is stored in the plate memory block corresponding to different sorting paths, in corresponding institute
When having the sorting pressure loading of sorting path to be respectively less than preset value, control plate transfer device 103 exports plate.
The sorting and processing system of the plate of the embodiment of the present invention on the basis of constructive embodiment shown in Figure 11, increases
Modular unit with following function: sorting processing is carried out to plate by multiple sorting paths, and according to current each sorting
Same component belonging to the sorting pressure loading in channel, the free storage area and stored and plate of plate memory block
Other plates where plate memory block information, select a sorting path as the corresponding sorting path of current plate, with
While coordinating the sorting pressure loading of each sorting path, sorting storage efficiently most is carried out to plate；Secondly, by plate into
When row synchronism output, it also is contemplated that the sorting pressure loading of corresponding sorting path, in the premise for not influencing plate buffer-stored
Under, output is synchronized to plate.
Those of ordinary skill in the art will appreciate that: realize that all or part of the steps of above-mentioned each method embodiment can lead to
The relevant hardware of program instruction is crossed to complete.Program above-mentioned can be stored in a computer readable storage medium.The journey
When being executed, execution includes the steps that above-mentioned each method embodiment to sequence；And storage medium above-mentioned include: ROM, RAM, magnetic disk or
The various media that can store program code such as person's CD.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (6)
1. a kind of sorting processing method of plate characterized by comprising
Image recognition is carried out to the label of plate, obtains the plate label information on the plate；
Matching retrieval is carried out in component information bank according to the plate label information, obtains the letter of component belonging to the plate
It ceases, is stored with component information belonging to a plurality of plate corresponding with the plate label information in the component information bank；
It will store after the sorted channel-sorting of the plate into warehouse, and note be monitored to the storage state of the plate
It records, the plate transfer device for shifting the plate is provided in the sorting path；The monitoring record includes at least:
The plate label information, affiliated component information and the storage location information of the plate of storage；
If the monitoring record shows the plate that there is the affiliated same component combined in the warehouse, will
The plate combined is exported by sorting path combination,
The sorting path be it is multiple, be correspondingly arranged on plate memory block, each plate memory block with each sorting path
Collectively form the warehouse；
It is stored after the sorted channel-sorting by the plate and includes: into warehouse
One of sorting path is selected from multiple sorting paths according to preset strategy, and the plate is passed
Transport to selected sorting path；
By the plate after the selected sorting path sorting, stores to the corresponding plate of the selected sorting path and deposit
In storage area.
2. processing method according to claim 1, which is characterized in that described according to preset tactful from multiple described
One of sorting path is selected in sorting path includes:
According to the sorting pressure loading of current each sorting path, chooses the smallest sorting path of the sorting pressure loading and make
For the selected sorting path.
3. processing method according to claim 1, which is characterized in that described according to preset tactful from multiple described
One of sorting path is selected in sorting path includes:
According to presently described monitoring record, the corresponding sorting path conduct in the maximum plate memory block of free storage area is chosen
The selected sorting path.
4. processing method according to claim 1, which is characterized in that described according to preset tactful from multiple described
One of sorting path is selected in sorting path includes:
According to presently described monitoring record, the institute where stored other plates with same component belonging to the plate is extracted
State plate memory block information；
The corresponding sorting path in plate memory block closest to whole plates of the neat affiliated same component of collection is chosen as institute
State selected sorting path.
5. processing method according to claim 1, which is characterized in that it is described the plate combined is passed through it is described
Sorting path combination, which exports, includes:
If the plate combined is stored in plate memory block corresponding to the same sorting path, in corresponding institute
When stating the sorting pressure loading of sorting path less than preset value, the plate is exported；Alternatively,
If the plate combined is stored in the plate memory block corresponding to the different sorting paths, right
Should the sorting pressure loading of all sorting paths when being respectively less than the preset value, the plate is exported.
6. processing method according to claim 1, which is characterized in that the preset strategy be it is a plurality of, and every
The corresponding different priority level of strategy；
It is described one of sorting path is selected from multiple sorting paths according to preset strategy to include:
If there are at least two satisfactory sorting paths according to preset strategy, then select wherein according to described excellent
The sorting path that first highest-ranking strategy is selected is as selected sorting path.
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| CN114405837A (en) * | 2022-02-08 | 2022-04-29 | 泰州市龙洋木业有限公司 | Processing system for synchronous plate identification and sorting |
| CN116174342B (en) * | 2023-04-25 | 2023-06-27 | 广州赛志系统科技有限公司 | Board sorting and packaging method, terminal and board production line |
Citations (3)
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|---|---|---|---|---|
| EP1415775A2 (en) * | 2002-10-29 | 2004-05-06 | Gesellschaft für Forschung und Entwicklung wirtschaftlicher Produktionssysteme mbH -GFE- | Method and device for dividing standard plates |
| CN104787532A (en) * | 2015-04-07 | 2015-07-22 | 广东顺德友力智能科技有限公司 | Automatic panel-type furniture member sorting method |
| CN105438831A (en) * | 2015-12-05 | 2016-03-30 | 佛山市顺德区友力帮机械有限公司 | Stereoscopic storing and taking method and equipment for plate materials of plate furniture |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1415775A2 (en) * | 2002-10-29 | 2004-05-06 | Gesellschaft für Forschung und Entwicklung wirtschaftlicher Produktionssysteme mbH -GFE- | Method and device for dividing standard plates |
| CN104787532A (en) * | 2015-04-07 | 2015-07-22 | 广东顺德友力智能科技有限公司 | Automatic panel-type furniture member sorting method |
| CN105438831A (en) * | 2015-12-05 | 2016-03-30 | 佛山市顺德区友力帮机械有限公司 | Stereoscopic storing and taking method and equipment for plate materials of plate furniture |
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