Content of the invention
During in order to solve the problems, such as engine test in background technology, the present invention can be to sending out during establishing test battery
Motivation working condition carries out real-time monitoring, and carries out automatic shutdown control to engine at the beginning of fault occurs, while can be
The engine failure of test post analysis provides the engine behavior monitoring of fault in-situ and automatic shutdown method.
The technical solution of the present invention:
The invention provides engine behavior monitoring and automatic shutdown method, comprise the following steps:
Step 1) obtain characteristic parameter data;
The deployment of sensor is completed in each measuring point of engine, obtains the feature that each measuring point needs according to sensor
Supplemental characteristic;Characteristic parameter data include rotating speed, pressure, flow and and temperature;
Step 2) threshold value setting;
Each measuring point of engine is repeatedly obtained by sensor and starts period, stable period and adjustment operating mode period
Characteristic parameter data, calculate above-mentioned day part characteristic parameter data mean values as each period threshold value;Described
Threshold value is using as the alert if for monitoring next test engine working condition;
Step 3) data acquisition;
Pass through Signal Conditioning Equipment again by sensor acquisition characteristics supplemental characteristic and after being converted into its corresponding electric signal
Regulation after send to data acquisition unit, data acquisition unit transmits a signal to data processing and transport module again;
Step 4) data transmission;
By udp protocol, characteristic parameter data is activation is extremely monitored in the form of packet by data processing with transport module
Module;
Step 5) monitoring module carries out data receiver and duration judged:
Monitoring module receiving step 5) the characteristic parameter data that send;If duration meets test requirements document duration sum, stop
Only receiving data, monitoring module quit work, and engine test work stops;
Conversely, if duration sum is unsatisfactory for test requirements document duration sum, monitoring module continues to spy under udp protocol
Supplemental characteristic bag is levied, and carries out next step;
Step 6) data conversion
Packet is simultaneously carried out voltage data to the dimension of physical quantity data by monitoring module parsing characteristic parameter packet
Conversion;
Step 7) data filtering;
Whether can be used as the foundation for judging engine operation irregularity by monitoring module judging characteristic supplemental characteristic;If
Abnormal foundation, then carry out step 8), if not abnormal foundation, then reject this feature supplemental characteristic;
Step 8) rule judgment;
8.1) monitoring module starts period, stable period and adjustment operating mode period according to the complete coupled engines of judgment rule
Characteristic parameter data instantaneous value whether meet the monitoring of safe range;All regard less than safe lower limit or higher than the safety belt upper limit
For alert if;
Step 8.2) when monitoring have 3 and features above supplemental characteristic continuous three times beyond safety belt, meet cut-off condition,
Execution step 9);If it is not, then return to step 4)
Step 9) engine test stop shutdown terminating.
Step 9) engine test stop shutdown terminating;
Wherein, step 8) in described judgment rule include to start period judgment rule, stable period judgment rule and
Adjustment operating mode period judgment rule;
A:Start period judgment rule
The period judgment rule that starts is started under the working condition for starting for engine, and the rule of formulation is started
The safety belt of characteristics of time interval supplemental characteristic is (K1·M,K2·M);
K1It is characterized the fluctuation lower limit coefficient of parameter threshold;K2It is characterized the fluctuation upper limit coefficient of parameter threshold;M is for starting
The threshold values that machine is obtained when starting to work section;
If the characteristic parameter data obtained when starting are met alert if, otherwise are unsatisfactory for beyond the scope of safety belt
Alert if;
B:Steady period judgment rule
The steady period judgment rule is the judgment rule that steadily formulates afterwards for engine operating condition;Steady time safety
Bandwidth range is according to actual measurement mean value and the standard deviation determination of t period after the section that starts to work (unit is the second) intrinsic parameter, safety
Type expression is shown in formula (1);
Wherein:
In formula:N1For lower limit bandwidth factor;
N2For upper limit bandwidth factor;
SjT () is (public for the standard deviation of actual measurement characteristic parameter data in the t period after the section that starts to work (unit is the second)
Formula is shown in 3), j be from 0 to n continuous parameter average or standard deviation period (unit be second) quantity;
XiT () is the measured value of the characteristic parameter data of steady period, i is that certain characteristic parameter is individual continuous from 0 to n
Monitoring supplemental characteristic record value, from monitoring start to end;
Mean value (formula for actual measurement characteristic parameter data in the t period after the section that starts to work (unit is the second)
See 2), j be average from 0 to n continuous parameter or standard deviation period (unit be second) quantity;
Represent safety belt lower limit;
Represent safety belt lower limit;
Measured value X when the characteristic parameter data of steady periodiT () meets the safety belt scope beyond formula (1), then full
Sufficient alert if, if reaching three alert if, meets cut-off condition;It otherwise is unsatisfactory for;
C:Adjustment operating mode period judgment rule
Described adjustment operating mode period judgment rule be for engine adjustment operating mode in the case of, the judgment rule of formulation;Right
In adjustment operating mode, the upper limit of the safety belt in the next operating mode time or lower limit are according to real in a upper t period (unit is the second)
The actual measurement mean value for surveying parameter determines;
When timing under operating mode, first safe lower limit according to amplitude reduction set in advance;The upper limit continues a upper work
The limit value of condition is constant, until adjustment time terminates, enters steady operating mode;After entering stable section for a period of time, safety belt root
Determine according to the actual measurement mean parameter in the adjustment section t period set in advance (unit is the second) and standard deviation;
Safety belt expression is:
Wherein:C1For lowering degree, it is initially to descend timing constant set in advance;
It is lower timing when the adjustment operating mode period:If the measured value X of characteristic parameter dataiT () meets the peace beyond formula (4)
Full band scope, then meeting alert if, if reaching three alert if, meeting cut-off condition;It otherwise is unsatisfactory for;
When timing in operating mode, first the safety belt upper limit is raised according to amplitude set in advance;, the upper work of lower limit continuity
The lower numerical limit of condition is constant, until adjustment time terminates, enters steady operating mode;After entering stable section for a period of time, safety belt root
Determine according to the mean value of (unit is s) monitoring parameter and standard deviation in the t period of adjustment section;
Safety belt expression is:
Wherein:C2For raising degree, it is initially to go up timing constant set in advance;
It is upper timing when the adjustment operating mode period:If the measured value X of characteristic parameter dataiT () meets the peace beyond formula (5)
Full band scope, then meet alert if, when three alert if are reached, then meet cut-off condition;It otherwise is unsatisfactory for.
The invention has the beneficial effects as follows:
The method of the present invention can realize the synchronous measurement collection of multi-measuring point characteristic parameter, realize real-time status monitoring,
And condition adjudgement is carried out for characteristic by judgment criterion, carry out alarm and automatic shutdown control in time, in addition originally
The system of invention is applied in reseach of engine process of the test, reduces the engine damage and test caused because of engine failure
The number of times that condition is destroyed, improves engine or component recycling rate of waterused, has saved development cost, shortened the lead time.
Specific embodiment
Method in order to realize engine behavior monitoring and automatic shutdown, first first to the employing of the method system
It is introduced, as shown in Figure 1:The system is mainly made up of hardware module and software module two large divisions.
System hardware is handed over by sensor, Signal Conditioning Equipment, data acquisition unit, data processing and transmission unit, network
Change planes, monitoring module, DIO board, shutdown warning device, test shutdown controlling switch composition.As shown in Figure 1.
Measuring point signal on engine is converted into electric signal by sensor, is sent to data and adopts after adjusting through Signal Conditioning Equipment
Collection unit, by data processing with transmission unit and the network switch to monitoring while data acquisition unit collection real time data
Module sends data, and whether monitoring module reaches cut-off condition by judgment criterion real-time judgment parameter, reach cut-off condition DIO
Board exports off signal, and shutdown warning device transmission off signal terminates to shutdown controlling switch, engine test is tested;
Sensor is used for for measuring point signal on engine being converted into electric signal;
Signal Conditioning Equipment is used for being adjusted being sent to data acquisition unit by electric signal;
The signal standards source is used for providing data acquisition unit one pumping signal, and data acquisition unit is started working;
Data acquisition unit is used for gathering the signal of Signal Conditioning Equipment transmission;Data acquisition unit includes two submodules
Block:
A, parameter setting module:Enter for the essential information of the characteristic parameter to using in breakdown judge data handling procedure
Row is arranged;
B, data acquisition module:For gathering multichannel characteristic parameter data;
Data processing is transmitted to the signal for gathering for receiving with transmission unit and processes;Data processing is single with transmission
Unit includes data transmission module data processing module;
A. data transfer, data transfer adopt UDP procotol, data press fixed rate with data packet form and passes through net
Network is transmitted to the failure monitoring main frame of specified IP address or hostname.
B. data processing, completes the process of all measured parameter data according to processing requirement.
Monitoring module is used for providing the judgment criterion whether parameter transfinites, and carries out real-time judgment by judgment criterion;
Monitoring module includes data reception module, real-time judge module, data display module and simulation testing module;
A, data reception module are used for packet being converted into physics numerical quantity and being preserved;
B, real-time judge module are used for distinguishing validity, mean value computation, deviation calculating and the criterion of physical quantity data and sentence
Disconnected;
C, data display module are used for real-time curve and draw and the output of data display, warning and off signal;Test is complete
Process is provided which that monitoring data shows.Display form includes curve and numerical value two parts.Monitoring characteristic parameter numerical value is with 1 point/second
Speed shown.While the corresponding threshold value in certain stage also will show in interface, for monitoring and reminding.Curve with
The speed of 1 point/second is drawn on interface.When engine is working properly, numerical value and curve are presented with green;When engine reaches
During fault condition, corresponding numerical value and curve are shown with yellow;When cut-off condition is reached, with the corresponding numerical value of red display and
Curve;
D, simulation testing module are used for the browsing of firing test data or test data, test file is generated and printed out.
DIO board is used for exporting off signal to shutdown warning device;
Shutdown warning device Control experiment shutdown controlling switch is so as to control engine cutoff.
By said system, now the implementation method of the present invention is tied and describe:
Based on engine behavior monitoring and the description of auto shutdown system of above-mentioned pair, this is started in conjunction with Fig. 2
Machine working state monitoring and automatic shutdown method are described, and which specifically includes following steps:
Step 1) obtain characteristic parameter data;
The characteristic parameter data that each measuring point needs are obtained according to sensor;Characteristic parameter data include rotating speed, pressure,
Flow and and temperature;The selection of measuring point be by judging whether it is the key position of engine, whether be convenient for measuring and
Whether can quick response engine condition situation determining;
Step 2) threshold value setting;
Each measuring point of engine is repeatedly obtained by sensor and starts period, stable period and adjustment operating mode period
Characteristic parameter data, calculate above-mentioned day part characteristic parameter data mean values as each period threshold value;Described
Threshold value is using as the alert if for monitoring next test engine working condition;
Step 3) data acquisition;
Pass through Signal Conditioning Equipment again by sensor acquisition characteristics supplemental characteristic and after being converted into its corresponding electric signal
Regulation after send to data acquisition unit, data acquisition unit transmits a signal to data processing and transport module again;
Step 4) data transmission;
By udp protocol, characteristic parameter data is activation is extremely monitored in the form of packet by data processing with transport module
Module;
Step 5) monitoring module carries out data receiver and duration judged:
Monitoring module receiving step 5) the characteristic parameter data that send;If duration meets test requirements document duration sum, stop
Only receiving data, monitoring module quit work, and engine test work stops;
Conversely, if duration sum is unsatisfactory for test requirements document duration sum, monitoring module continues to spy under udp protocol
Supplemental characteristic bag is levied, and carries out next step;
Step 6) data conversion
Packet is simultaneously carried out voltage data to the dimension of physical quantity data by monitoring module parsing characteristic parameter packet
Conversion;
Step 7) data filtering;
Whether can be used as the foundation for judging engine operation irregularity by monitoring module judging characteristic supplemental characteristic;If
Abnormal foundation, then carry out step 8), if not abnormal foundation, then reject this feature supplemental characteristic;
Step 8) rule judgment;
8.1) monitoring module starts period, stable period and adjustment operating mode period according to the complete coupled engines of judgment rule
Characteristic parameter data in real time, if execution step 8.2 if fault is set up);If fault condition is false, return to step 4);
Each working hour described all formulates safety belt as the foundation of judgment rule, less than safe lower limit or higher than upper
Limit is accordingly to be regarded as alert if;
Step 8.2) when having 3 and features above supplemental characteristic reaches alert if continuous three times, meet cut-off condition;When
Meet under cut-off condition, execution step 9);It is unsatisfactory under cut-off condition, return to step 4)
Step 9) engine test stop shutdown terminating;
Wherein, step 8) in described judgment rule include to start period judgment rule, stable period judgment rule and
Adjustment operating mode period judgment rule;
A:Start period judgment rule
The period judgment rule that starts is started under the working condition for starting for engine, and the rule of formulation is started
The safety belt of characteristics of time interval supplemental characteristic is (K1·M,K2·M);
K1It is characterized the fluctuation lower limit coefficient of parameter threshold;K2It is characterized the fluctuation upper limit coefficient of parameter threshold;M is for starting
The threshold values that machine is obtained when starting to work section;
If the characteristic parameter data obtained when starting are met alert if, otherwise are unsatisfactory for beyond the scope of safety belt
Alert if;
B:Steady period judgment rule
The steady period judgment rule is the judgment rule that steadily formulates afterwards for engine operating condition;Steady time safety
Bandwidth range is according to actual measurement mean value and the standard deviation determination of t period after the section that starts to work (unit is the second) intrinsic parameter, safety
Type expression is shown in formula (1);
Wherein:
In formula:N1For lower limit bandwidth factor;
N2For upper limit bandwidth factor;
SjT () is (public for the standard deviation of actual measurement characteristic parameter data in the t period after the section that starts to work (unit is the second)
Formula is shown in 3), j be from 0 to n continuous parameter average or standard deviation period (unit be second) quantity;
XiT () is the measured value of the characteristic parameter data of steady period, i is that certain characteristic parameter is individual continuous from 0 to n
Monitoring supplemental characteristic record value, from monitoring start to end;
Mean value (formula for actual measurement characteristic parameter data in the t period after the section that starts to work (unit is the second)
See 2), j be average from 0 to n continuous parameter or standard deviation period (unit be second) quantity;
Represent safety belt lower limit;
Represent safety belt lower limit;
Measured value X when the characteristic parameter data of steady periodiT () meets the safety belt scope beyond formula (1), then full
Sufficient alert if, if reaching three alert if, meets cut-off condition;It otherwise is unsatisfactory for;
C:Adjustment operating mode period judgment rule
Described adjustment operating mode period judgment rule be for engine adjustment operating mode in the case of, the judgment rule of formulation;Right
In adjustment operating mode, the upper limit of the safety belt in the next operating mode time or lower limit are according to real in a upper t period (unit is the second)
The actual measurement mean value for surveying parameter determines;
When timing under operating mode, first safe lower limit according to amplitude reduction set in advance;The upper limit continues a upper work
The limit value of condition is constant, until adjustment time terminates, enters steady operating mode;After entering stable section for a period of time, safety belt root
Determine according to the actual measurement mean parameter in the adjustment section t period set in advance (unit is the second) and standard deviation;
Safety belt expression is:
Wherein:C1For lowering degree, it is initially to descend timing constant set in advance;
It is lower timing when the adjustment operating mode period:If the measured value X of characteristic parameter dataiT () meets the peace beyond formula (4)
Full band scope, then meeting alert if, if reaching three alert if, meeting cut-off condition;It otherwise is unsatisfactory for;
When timing in operating mode, first the safety belt upper limit is raised according to amplitude set in advance;, the upper work of lower limit continuity
The lower numerical limit of condition is constant, until adjustment time terminates, enters steady operating mode;After entering stable section for a period of time, safety belt root
Determine according to the mean value of (unit is s) monitoring parameter and standard deviation in the t period of adjustment section;
Safety belt expression is:
Wherein:C2For raising degree, it is initially to go up timing constant set in advance;
It is upper timing when the adjustment operating mode period:If the measured value X of characteristic parameter dataiT () meets the peace beyond formula (5)
Full band scope, then meet alert if, when three alert if are reached, then meet cut-off condition;It otherwise is unsatisfactory for.