CN106480588A - A kind of napping machine of high speed rapier towel loom - Google Patents
A kind of napping machine of high speed rapier towel loom Download PDFInfo
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- CN106480588A CN106480588A CN201611214993.8A CN201611214993A CN106480588A CN 106480588 A CN106480588 A CN 106480588A CN 201611214993 A CN201611214993 A CN 201611214993A CN 106480588 A CN106480588 A CN 106480588A
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- fluffing
- pull bar
- high speed
- arm
- position limit
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/60—Construction or operation of slay
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
The present invention relates to a kind of napping machine of high speed rapier towel loom, including fluffing drive mechanism, fluffing controlling organization and fluffing operating mechanism, fluffing controlling organization includes power transmitting assembly, pull-up bar assembly and tension reset mechanism, fluffing drive mechanism passes through power transmitting assembly provides power for pull-up bar assembly, and pass through tension reset reset, the work of upper connecting rod Component driver fluffing operating mechanism.Present invention achieves speed is at 330 revs/min, the exploitation of the high speed rapier towel loom at 150,000 yuan about for the price requires.
Description
Technical field
The present invention relates to a kind of napping machine of high speed rapier towel loom, belong to rapier towel loom fluff mechanism and improve
Technical field.
Background technology
According to China Textile Machinery association《Textile Machinery Industry " 13 " develops instruction》Analysis, the opening of Chinese fabric manufacture equipment
Send out the development trend that should agree with following New Weaving Technique further, towards modularity, versatility, high-quality, high-speed and high-efficiency, ring
The directions such as guarantor are developed.Wherein differentiation loom, extraordinary loom is following prior development direction.Development meets extraordinary loom needs
High-performance terry cloth loom, big jacquard loom, carpet loom, adapt to the needs of textile industry product restructuring, can be weaving
Mechanical Manufacturing Enterprises bring extensive development opportunity.
Towel is one of indispensable necessary in people's daily life.With the raising of living standards of the people, to hair
The demand of towel is also significantly rising.The current actual amount of China's towel is 1-1.2 bar for each person every year, and developed country reaches often
Annual more than 10 of people.If we reach 2 from 1 per capita every year, domestic manufacturer will have little time to produce, and reaches 3-5
Bar, then can supply falls short of demand.Therefore, the article of everyday use such as towel, bath towel city field boundary is extremely huge, and this huge towel is by class knop cloth city
, the also development for China's terry cloth loom provides wide market prospect.
In current rapier towel loom field, the mainly rapier towel loom of two kinds of patterns, one kind is bent axle beating, connects
The middle low speed rapier towel loom of bar wefting insertion;One kind is Cam Beating-up Mechanism, or connecting rod, or cam, or the high speed sword of propeller wefting insertion
Bar terry cloth loom.Middle low speed rapier towel loom with 747 types, based on 736 types, speed typically below 200 revs/min, price one
As below 70,000 yuan about;With G9200, based on GT-MAX, R88 type, speed is typically 400 for high speed rapier towel loom import
Rev/min, typically more than 400,000 yuan, domestic imitated high speed rapier towel loom price is typically also more than 260,000 for price.
The rapier towel loom of above two kinds of patterns, the price difference of home-made machine has reached nearly 200,000 yuan.In recent years due to city
Field key element there occurs a lot of changes, as the costs such as labor wage, raw material, logistics, management, finance are all going up, middle low speed arrow shaft
Terry cloth loom faces the test of costs of production and operation, and high speed rapier towel loom is too expensive.So developing a speed 330
Rev/min, price is in 150,000 yuan about of high speed rapier towel loom, it has also become city's field boundary in the urgent need to a kind of type.Develop this
A core technology planting type is the napping machine adapting to run up.
The napping machine of domestic at present middle low speed rapier towel loom is mainly movable reed mode and is fluffed, structure letter
Single, it is open, easy to maintenance, cost is cheap.Defect is that element precision is low, easy to wear, has gap, is not suitable with terry cloth loom
Speed improves;And the napping machine of high speed rapier towel loom is all enclosed in casing, there are reed dynamic formula and two kinds of fluffings of reed stroke changing type
Mode, commonly used electronics fluffing, enable three latitude hair in weaving process, four latitude hairs, high hair, the free switching of low hair.Fluffing
The part accuracy of manufacture, manufacturing cost all very high although improve speed, but cost is very high.
Have based on this, propose the present invention.
Content of the invention
For the above-mentioned technical problem of prior art, it is an object of the invention to provide the rising of a kind of high speed rapier towel loom
Hair device, realizes speed at 330 revs/min, and the exploitation of the high speed rapier towel loom at 150,000 yuan about for the price requires.
For reaching above-mentioned purpose, the present invention is achieved by the following technical solutions:
A kind of napping machine of high speed rapier towel loom, including fluffing drive mechanism, fluffing controlling organization and fluffing working machine
Structure, described fluffing controlling organization includes power transmitting assembly, pull-up bar assembly and tension reset mechanism, and described fluffing drives
It is that pull-up bar assembly provides power that mechanism passes through power transmitting assembly, and passes through tension reset reset, described upper connecting rod
The work of Component driver fluffing operating mechanism.
Described fluffing operating mechanism includes binding round seat leg camshaft, and described hoop seat leg camshaft is provided with bias
Wheel shaft, described camshaft is provided with hoop seat leg side by side in the middle of several, between described middle hoop seat leg and camshaft
Fixed by shaft coupling, and the end of camshaft be provided with fluffing little gear, the outside of described fluffing little gear is provided with eccentric,
The outside of described eccentric is provided with eccentric ratio, and described eccentric ratio is connected with master pendulum arm, and described master pendulum arm is connected with reed
Seat, described slay is provided with reed.
Described power transmitting assembly includes electronics fluffing base, described electronics fluffing base is provided with fluffing and slows down
Device, described fluffing decelerator is connected with servomotor upper torque arm with fluffing, and in described fluffing, torque arm and pull-up bar assembly connect
Connect, described pull-up bar assembly is connected with position limit arm, described position limit arm is connected with tension reset mechanism.
Described pull-up bar assembly includes the buffer stopper that torque arm upper with fluffing is connected, and described buffer stopper passes through joint of fluffing
Bearing is connected with fluffing pull bar, and the lower end of described fluffing pull bar is connected with position limit arm, and the pull bar that fluffs is provided with buffer spring.
Described tension reset mechanism includes extension spring fixed seat of fluffing, and described fluffing extension spring fixed seat is fluffed extension spring pull bar
Pin, described fluffing extension spring stay rod pin is provided with fluffing extension spring, the end of described fluffing extension spring pass through to fluff extension spring pulley with spacing
Arm connects.
Described fluffing drive mechanism includes fixed seat of fluffing, and is provided with pull bar bearing pin in described fluffing fixed seat, described
Pull bar bearing pin on be cased with pull bar, described fluffing fixed seat is set with fulcrum bearing, described fulcrum bearing is provided with and fluffs little tooth
The copper tooth watt of wheel engagement, and in fulcrum bearing, it is connected with swing pull bar, described swing pull bar is connected with pull bar, and it is logical to swing pull bar
Cross position limit arm spacing.
Described power transmitting assembly also includes spacing arm seat, is provided with position limit arm fulcrum, institute in described spacing arm seat
The position limit arm stated is arranged on position limit arm fulcrum.
The lower end of described fluffing pull bar is connected with position limit arm by pull bar oscillating bearing.
Described swing pull bar passes through to support seat pin and is connected with fulcrum bearing, described swing pull bar pass through swing stay rod pin and
Pull bar connects, and the end of swing stay rod pin is provided with bearing, and described bearing is embedded in the chute of position limit arm.
Described fluffing decelerator is provided with fluffing reducer shaft, and torque arm in described fluffing is connected to fluffing reducer shaft
On.
The napping machine of high speed rapier towel loom of the present invention, overcomes the deficiency of existing rapier towel loom, and existing
Beating technology is compared and is had the advantages that:
1st, the present invention adopts dynamic looped pile control technology, forms looped pile by movement of the sley, reduces the secondary friction of yarn, reduces
Yarn weaving requires, and is that client produces reduction cost of material;
2nd, one group of connecting rod of eccentric operating of the present invention, the operating mechanism of composition fluffing machinery, it is arranged in the middle of box aluminum
In lay sword, accurate size, slay opens closure, flexibility and reliability;
3rd, one group of gear of the present invention, connecting rod and decelerator add the controlling organization of servomotor composition fluffing machinery it is ensured that looped pile is high
Degree changes at any time with technological requirement, and the part processing precision of controlling organization is high, good reliability;
4th, servomotor of the present invention is fixed on decelerator, controls fluffing, decreases the power of servomotor, correspondingly reduce life
Produce cost;
5th, present invention the whole series napping machine is reasonable in design, controls accurate, adapts to the requirement running up.
Brief description
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the A-A direction cross section structure diagram of Fig. 1;
Fig. 3 is the B-B direction cross section structure diagram of Fig. 1;
Wherein, 1 be fluffing extension spring fixed seat, 2 be fluffing extension spring stay rod pin, 3 be fluffing extension spring, 4 be pull bar, 5 be pull bar bearing pin,
6 is fulcrum bearing, 7 is fluffing fixed seat, 8 is fluffing little gear, 9 is copper tooth watt, 10 is fluffing pull bar, 11 is electronics fluffing bottom
Seat, 12 be left wallboard, 13 be fluffing decelerator, 14 be servomotor, 15 be the upper torque arm of fluffing, 16 be fluffing reducer shaft, 17
For buffer stopper, 18 be fluffing oscillating bearing, 19 be buffer spring, 20 be middle lay sword, 21 be shaft coupling, 22 be eccentric
Axle, 23 be tightening weft axis, 24 be lay sword camshaft, 25 be position limit arm, 26 be spacing arm seat, 27 be supporting seat pin, 28 be pendulum
Dynamic pull bar, 29 be swing stay rod pin, 30 be position limit arm fulcrum, 31 be pull bar oscillating bearing, 32 be fluffing extension spring pulley, 33 be inclined
Heart wheel, 34 be slay, 35 be reed, 36 be master pendulum arm, 37 be master pendulum arm pin, 38 be eccentric ratio pin, 39 be eccentric ratio.
Specific embodiment
With reference to specific embodiment, the present invention is further illustrated, but protection scope of the present invention is not limited to
This.
As Figure 1-3, the napping machine of high speed rapier towel loom of the present invention, including fluffing drive mechanism, fluffing control
Mechanism processed and fluffing operating mechanism, fluffing controlling organization includes power transmitting assembly, pull-up bar assembly and tension reset mechanism, rises
Hair drive mechanism passes through power transmitting assembly provides power for pull-up bar assembly, and passes through tension reset reset, upper connecting rod
The work of Component driver fluffing operating mechanism.
Fluffing operating mechanism in the present invention includes fluff little gear 8, camshaft 22, middle lay sword 20, lay sword
Camshaft 24, shaft coupling 21, tightening weft axis 23, eccentric 33, eccentric ratio 39, eccentric ratio pin 38, master pendulum arm 36, master pendulum arm
Pin 37, slay 34 and reed 35.Wherein, 6 middle lay swords 20(Particular number becomes depending on door width)It is arranged on tightening weft axis 23,
Fluffing little gear 8, lay sword camshaft 24, camshaft 22 is unified into a fluffing power transmission shaft by shaft coupling 21.Reed
Seat leg camshaft 24 is arranged on middle lay sword 20, is supported by middle lay sword 20 bearings at both ends.Eccentric 33 is enclosed within reed
On seat leg camshaft 24, eccentric ratio 39 is arranged on outside eccentric 33 by bearing, and master pendulum arm pin 37 is arranged on middle slay
On foot 20, master pendulum arm 36 is enclosed within master pendulum arm pin 37, is connected with eccentric ratio 39 by eccentric ratio pin 38.Slay 34 installs master
In swing arm 36, reed 35 is arranged in slay 34.During fluffing machinery working mechanism work, power comes into from fluffing little gear 8,
Carry out back rotation, band movable eccentric wheel 33 carrys out back rotation, set eccentric ratio 39 outside follows eccentric 33 to make swing, thus
Drive master pendulum arm 36, slay 34, reed 35, around master pendulum arm pin 37 swing, forms changing reed stroke mode.
Power transmitting assembly in the present invention includes servomotor 14, fluffing decelerator 13, electronics fluffing base 11, fluffing
Torque arm 15, position limit arm 25 on reducer shaft 16, fluffing, spacing arm seat 26, position limit arm fulcrum 30;Pull-up bar assembly includes buffer stopper
17th, fluffing oscillating bearing 18, buffer spring 19, fluffing pull bar 10 and pull bar oscillating bearing 31.Wherein, electronics fluffing base 11 is solid
It is scheduled on left wallboard 12, fluffing decelerator 13 is packed on electronics fluffing base 11, and servomotor 14, fluffing reducer shaft 16 are pacified
It is contained on fluffing decelerator 13, torque arm 15 in fluffing is fixed on fluffing reducer shaft 16, buffer stopper 17, fluffing oscillating bearing
18th, buffer spring 19, fluffing pull bar 10 and pull bar oscillating bearing 31 composition pull-up bar assembly, are separately fixed at the upper torque arm 15 of fluffing
On position limit arm 25, spacing arm seat 26 is fixed on left wallboard 12, and position limit arm fulcrum 30 is arranged in spacing arm seat 26, position limit arm
25 are packed on position limit arm fulcrum 30.
Fluffing extension spring pulley 32 in the present invention, fluffing extension spring 3, fluffing extension spring stay rod pin 2 and 1 group of extension spring fixed seat of fluffing
Become tension reset mechanism, fluffing extension spring fixed seat 1 is fixed on left wallboard 12, and fluffing extension spring pulley 32 is fixed on position limit arm 25
On, when fluffing mechanical control mechanism work, play the effect of stabilizing mechanism and Rapid reset.
Fluffing drive mechanism in the present invention includes pull bar 4, fluffing fixed seat 7, pull bar bearing pin 5, fulcrum bearing 6, copper tooth watt
9th, left wallboard 12, supporting seat pin 27, swing pull bar 28, swing stay rod pin 29 and tightening weft axis 23.Wherein, fluffing fixed seat 7 is with beating
Latitude axle 23 is linked togather, and in fluffing fixed seat 7, pull bar bearing pin 5 is contained in fluffing fixed seat 7 fulcrum bearing 6 kink, and pull bar 4 is lived
It is enclosed within pull bar bearing pin 5, copper tooth watt 9 is fixed in fulcrum bearing 6, is meshed with fluffing little gear 8, swing pull bar 28 and pass through supporting
Seat pin 27 is connected with fulcrum bearing 6, swings pull bar 28 and pull bar 4 passes through swing stay rod pin 29 and is connected, swing on stay rod pin 29
Bearing is installed, bearing is embedded in the chute of position limit arm 25.
When fluffing drive mechanism in the present invention does not work, fulcrum bearing 6, fluffing fixed seat 7, copper tooth watt 9, pull bar bearing pin 5,
Pull bar 4, supporting seat pin 27, swing pull bar 28, fluffing little gear 8 and swing stay rod pin 29 swing rotating around tightening weft axis 23, swing
Bearing one side on stay rod pin 29 swings around tightening weft axis 23, is on the one hand restricted, and swings, so in the chute of position limit arm 25
When fluffing mechanical control mechanism does not work, copper tooth watt 9 and fluffing little gear 8 are geo-stationary.
When fluffing mechanical control mechanism in the present invention works, servomotor 14 rotates, and by fluffing, decelerator 13 drives
In fluffing, torque arm 15 turns clockwise, drives buffer stopper 17, fluffing oscillating bearing 18, buffer spring 19, fluffing pull bar 10 and pull bar
Oscillating bearing 31 pulls up, and drives position limit arm 25 to rotate counterclockwise around position limit arm fulcrum 30, is swung by the chute pressure of position limit arm 25
Bearing on stay rod pin 29 is moved to the left, counterclockwise around tightening weft axis 23 by swinging pull bar 28 and supporting seat pin 27 hydraulic support seat 6
Rotate, such copper tooth watt 9 and fluffing little gear 8 just have a displacement, copper tooth watt 9 drives fluffing little gear 8 to rotate, and fluffing is dynamic
The size of power and fluffing is transmitted to fluffing machinery working mechanism.The size of fluffing to be controlled by the rotation number of turns of servomotor 14.
Present configuration is accurate, and the part accuracy of manufacture is high, work flexibility and reliability of fluffing, and fluffing controls accurately, adapts to height
The requirement of fast 330 revs/min of operatings of rapier towel loom.
Above-described embodiment is only used for illustrating the inventive concept of the present invention, rather than the restriction to rights protection of the present invention,
All changes that using this design, the present invention is carried out with unsubstantiality, all should fall into protection scope of the present invention.
Claims (10)
1. a kind of napping machine of high speed rapier towel loom it is characterised in that:Including fluffing drive mechanism, fluffing controlling organization
With fluffing operating mechanism, described fluffing controlling organization includes power transmitting assembly, pull-up bar assembly and tension reset mechanism, institute
The fluffing drive mechanism stated passes through power transmitting assembly provides power for pull-up bar assembly, and passes through tension reset reset,
Described upper connecting rod Component driver fluffing operating mechanism work.
2. high speed rapier towel loom as claimed in claim 1 napping machine it is characterised in that:Described fluffing operating mechanism
Including hoop seat leg camshaft, described hoop seat leg camshaft is provided with camshaft, on described camshaft side by side
Hoop seat leg in the middle of several is installed, is fixed by shaft coupling between described middle hoop seat leg and camshaft, and camshaft
End be provided with fluffing little gear, the outside of described fluffing little gear is provided with eccentric, and the outside of described eccentric is provided with bias
Connecting rod, described eccentric ratio is connected with master pendulum arm, and described master pendulum arm is connected with slay, and described slay is provided with steel
Reed.
3. high speed rapier towel loom as claimed in claim 1 napping machine it is characterised in that:Described power transmitting assembly
Including electronics fluffing base, described electronics fluffing base is provided with fluffing decelerator, described fluffing decelerator is connected with
Servomotor and the upper torque arm of fluffing, torque arm in described fluffing is connected with pull-up bar assembly, and described pull-up bar assembly is connected with
Position limit arm, described position limit arm is connected with tension reset mechanism.
4. as described in claim 1 or 3 high speed rapier towel loom napping machine it is characterised in that:
Described pull-up bar assembly includes the buffer stopper that torque arm upper with fluffing is connected, and described buffer stopper passes through the oscillating bearing that fluffs
It is connected with fluffing pull bar, the lower end of described fluffing pull bar is connected with position limit arm, and the pull bar that fluffs is provided with buffer spring.
5. as described in claim 1 or 3 high speed rapier towel loom napping machine it is characterised in that:
Described tension reset mechanism includes extension spring fixed seat of fluffing, and described fluffing extension spring fixed seat is fluffed extension spring stay rod pin,
Described fluffing extension spring stay rod pin is provided with fluffing extension spring, passes through to fluff extension spring pulley with position limit arm even in the end of described fluffing extension spring
Connect.
6. high speed rapier towel loom as claimed in claim 3 napping machine it is characterised in that:Described fluffing drive mechanism
Including fluffing fixed seat, pull bar bearing pin is installed in described fluffing fixed seat, described pull bar bearing pin is cased with pull bar, described
It is set with fulcrum bearing, described fulcrum bearing is provided with the copper tooth watt engaging with little gear of fluffing, and connects in fulcrum bearing in hair fixed seat
It is connected to swing pull bar, described swing pull bar is connected with pull bar, and it is spacing by position limit arm to swing pull bar.
7. high speed rapier towel loom as claimed in claim 3 napping machine it is characterised in that:Described power transmitting assembly
Also include spacing arm seat, position limit arm fulcrum is installed in described spacing arm seat, described position limit arm is arranged on position limit arm fulcrum
On.
8. high speed rapier towel loom as claimed in claim 4 napping machine it is characterised in that:The lower end of described fluffing pull bar
It is connected with position limit arm by pull bar oscillating bearing.
9. high speed rapier towel loom as claimed in claim 6 napping machine it is characterised in that:Described swing pull bar passes through
Supporting seat pin is connected with fulcrum bearing, and described swing pull bar is passed through swing stay rod pin and is connected with pull bar, and swings the end of stay rod pin
Portion is provided with bearing, and described bearing is embedded in the chute of position limit arm.
10. high speed rapier towel loom as claimed in claim 1 napping machine it is characterised in that:Described fluffing decelerator
It is provided with fluffing reducer shaft, torque arm in described fluffing is connected on fluffing reducer shaft.
Priority Applications (1)
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CN201611214993.8A CN106480588A (en) | 2016-12-26 | 2016-12-26 | A kind of napping machine of high speed rapier towel loom |
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CN201611214993.8A CN106480588A (en) | 2016-12-26 | 2016-12-26 | A kind of napping machine of high speed rapier towel loom |
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CN201611214993.8A Pending CN106480588A (en) | 2016-12-26 | 2016-12-26 | A kind of napping machine of high speed rapier towel loom |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110258005A (en) * | 2019-07-15 | 2019-09-20 | 浙江越剑智能装备股份有限公司 | A kind of napping machine of jet terry cloth loom |
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US4294290A (en) * | 1978-06-30 | 1981-10-13 | Ruti Machinery Works Ltd. | Process and loom for the production of pile fabrics |
JPH0790750A (en) * | 1993-09-16 | 1995-04-04 | Toyota Autom Loom Works Ltd | Pile forming device in pile loom |
CN2269406Y (en) * | 1996-06-14 | 1997-12-03 | 上海金士敦纺织机械有限公司 | Pilling device for towel rapier loom |
CN2753756Y (en) * | 2004-10-11 | 2006-01-25 | 孟长明 | Eccentric movable reed device |
CN2863828Y (en) * | 2005-11-21 | 2007-01-31 | 俞李平 | Loom fabric fluffing apparatus |
CN201381413Y (en) * | 2009-02-26 | 2010-01-13 | 浙江越剑机械制造有限公司 | Full-automatic towel loom of wave hair |
CN201762532U (en) * | 2010-08-16 | 2011-03-16 | 潍坊怡兴纺织机械设备制造有限公司 | Terry motion device of rapier towel loom |
CN203212750U (en) * | 2013-04-22 | 2013-09-25 | 太平洋机电(集团)有限公司 | Fuzzing mechanism of towel loom |
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2016
- 2016-12-26 CN CN201611214993.8A patent/CN106480588A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4294290A (en) * | 1978-06-30 | 1981-10-13 | Ruti Machinery Works Ltd. | Process and loom for the production of pile fabrics |
JPH0790750A (en) * | 1993-09-16 | 1995-04-04 | Toyota Autom Loom Works Ltd | Pile forming device in pile loom |
CN2269406Y (en) * | 1996-06-14 | 1997-12-03 | 上海金士敦纺织机械有限公司 | Pilling device for towel rapier loom |
CN2753756Y (en) * | 2004-10-11 | 2006-01-25 | 孟长明 | Eccentric movable reed device |
CN2863828Y (en) * | 2005-11-21 | 2007-01-31 | 俞李平 | Loom fabric fluffing apparatus |
CN201381413Y (en) * | 2009-02-26 | 2010-01-13 | 浙江越剑机械制造有限公司 | Full-automatic towel loom of wave hair |
CN201762532U (en) * | 2010-08-16 | 2011-03-16 | 潍坊怡兴纺织机械设备制造有限公司 | Terry motion device of rapier towel loom |
CN203212750U (en) * | 2013-04-22 | 2013-09-25 | 太平洋机电(集团)有限公司 | Fuzzing mechanism of towel loom |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110258005A (en) * | 2019-07-15 | 2019-09-20 | 浙江越剑智能装备股份有限公司 | A kind of napping machine of jet terry cloth loom |
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Address after: 312000 Qixian street, Keqiao District, Shaoxing City, Zhejiang Province, Yang Jilong Village Applicant after: Zhejiang Yue Jian intelligent equipment Limited by Share Ltd Address before: Yang Jia Long Cun Keqiao District 312000 Zhejiang city of Shaoxing Province Qixian Applicant before: Zhejiang Yuejian Machinery Manufacture Co., Ltd. |
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Application publication date: 20170308 |