CN106479683A - A kind of apparatus and method preparing biodiesel - Google Patents

A kind of apparatus and method preparing biodiesel Download PDF

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Publication number
CN106479683A
CN106479683A CN201510526956.XA CN201510526956A CN106479683A CN 106479683 A CN106479683 A CN 106479683A CN 201510526956 A CN201510526956 A CN 201510526956A CN 106479683 A CN106479683 A CN 106479683A
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China
Prior art keywords
reactor
heat exchanger
pipeline
settling tank
biodiesel
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CN201510526956.XA
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Chinese (zh)
Inventor
王海京
杜泽学
高国强
张伟
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Priority to CN201510526956.XA priority Critical patent/CN106479683A/en
Publication of CN106479683A publication Critical patent/CN106479683A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Liquid Carbonaceous Fuels (AREA)
  • Fats And Perfumes (AREA)

Abstract

The present invention provides a kind of production method of biodiesel, including:(1) by oils and fatss and alcohol extraction supplied reactor, carry out ester exchange reaction;(2) by reactor, reacting coarse product entrance heat exchanger out carries out heat exchange cooling, and the locus of heat exchanger are significantly higher than the lowest part of reactor and heat exchanger connecting pipeline;(3) obtain biodiesel after the reacting coarse product after heat exchanger heat exchange is separated;(4) lowest part in reactor lower part and/or reactor and heat exchanger connecting pipeline arranges settling tank, is dissolved in impurity sedimentation in oil in settling tank.Present invention also offers the device of preparation biodiesel.The inventive method can extension fixture continuous operation time.

Description

A kind of apparatus and method preparing biodiesel
Technical field
The present invention relates to one kind prepares fatty acid ester (i.e. biological bavin by oils and fatss and monohydric alcohol reaction Oil) apparatus and method.
Background technology
Biodiesel can carry out ester exchange reaction by oils and fatss and methanol and be obtained, and ester exchange reaction refers to Be triglyceride and another kind of alcohol (usually low-carbon alcohols, such as C1- C8Monohydric alcohol) enter The reaction of row.There is fatty acid ester, i.e. biodiesel, monoglyceride, two sweet in its product Ester, glycerol, alcohol and triglyceride are raw material.
Chinese patent application 2014102611461 discloses a kind of process units of biodiesel And production method, process units includes tower reactor integrated apparatus and rectifying column, flash column, separation Tower;Production method includes:Oils and fatss are anti-with gas-phase methanol counter current contacting down through catalyst reaction layer Should, unreacted methanol recycles, and product enters to be layered kettle further through temperature raising sulfate layer flows downhill Isolate polarity and crude oil product, after rectification or separating-purifying, obtain biodiesel.
Chinese patent application 2014101989410 discloses supercritical catalyst method and continuously prepares life The method of thing diesel oil, carries out continuous prodution using solid catalyst fixed bed type reactor biological Diesel oil.Ester exchange reaction is in temperature 260-330 DEG C, pressure 10-19MPa, molar ratio of methanol to oil 35:1-70:1, product accesses in gas-liquid separator and carries out initial gross separation, upper strata Methanol Recovery It is coarse biodiesel and crude glycerine using, middle level and lower floor, each subsequently refined respectively, Coarse biodiesel obtains biodiesel after refining.
CN101935593B discloses Supercritical methanol continuous processing and prepares biodiesel Method and device, methanol, oils and fatss are 24: 1-42: 1 dozen in molar ratio by dosing pump respectively Enter static mixer, through static mixer mixing, enter to surpass in methanol in tubular reactor and face Reacted under boundary's state, temperature controlling range is 240-320 DEG C, pressure control range is 15-20Mpa, time control scope is 4-15min;Enter gas-liquid separator separates afterwards, Gas-liquid separator upper strata gas phase is methanol;Gas-liquid separator middle level is coarse biodiesel, coarse biometric It is biodiesel that diesel oil removes rectifying column vacuum fractionation, rectifying column tower top and side line, rectifying tower bottom For fuel oil.
Chinese patent application 2013105982242 is disclosed a kind of coal-based methanol and is surpassed with Petiolus Trachycarpi oil Critical method prepares the method and device of biodiesel.The present invention is continuous with Petiolus Trachycarpi oil by coal-based methanol Send into preheater, mixing preheating, be then fed into tubular reactor, make coal-based methanol in supercritical Carry out ester exchange reaction, product enters gas-liquid separation after air relief valve decompression under state Device, is divided into coarse biodiesel and crude carbinol;Coarse biodiesel feeding vacuum rectification tower is carried out essence Evaporate and obtain biodiesel and residual oil.
Be can be seen that by above-mentioned:Biodiesel preparation generally adopts high temperature, the continuity method of high pressure, Economically consider, most of raw material is the leftover bits and pieces during waste grease or oil refinery Or hair vegetable oil, this quasi-grease general acid number height, meanwhile, containing substantial amounts of organic and inorganic miscellaneous Matter, is being esterified or during ester exchange reaction, is being prolonged with the device duration of runs using this kind of raw material Long, the heat exchange efficiency of heat exchanger declines, and the resistance drop of reactor increases, and makes device cannot grow week Phase stable operation.
Content of the invention
The present invention provides a kind of device preparing biodiesel.
The present invention also provides a kind of Process preparing biodiesel, and the method can extension fixture connect The continuous duration of runs.
The device of the preparation biodiesel that the present invention provides, including:
(1) reactor 1;
(2) heat exchanger 2, the locus of heat exchanger are significantly higher than reactor with heat exchanger even The lowest part of adapter line;
(3) connecting pipeline 3 of reactor outlet and heat exchanger entrance, and reactor inlet Connecting pipeline 4 with heat exchanger exit;
(4) settling tank 5, the position of settling tank is located at reactor lower part and/or pipeline 3 He / or pipeline 4 lowest part.
(5) feedstock pipeline 6 and feedstock pipeline 7;
(6) crude product discharging pipeline 8.
According to device of the present invention, heat exchanger should be placed in the higher position of device, for example, changes The position of hot device should be significantly higher than the lowest part of connecting pipeline in device, and described lowest part is permissible One section of horizontal pipeline being in minimum point can also be the minimum point of pipeline.
According to device of the present invention, settling tank is placed on device compared with low spot or minimum point as far as possible, The position of such as settling tank can be located at the company of reactor lower part, reactor outlet and heat exchanger entrance The lowest part of adapter line, and/or reactor inlet is minimum with the connecting pipeline of heat exchanger exit Place, can all there be settling tank these three positions at optionally wherein one, at two or at three at best three. Settling tank quantity can be one or more, preferably two, can switch between two.
According to device of the present invention, reaction raw materials can be directly entered reaction by feeding line 7 Device 1, also can be introduced into heat exchanger 2 through pipeline 6 and preheat, enter instead through pipeline 4 after preheating Device 1 is answered to be reacted.
According to device of the present invention, pipeline 3 and 4 at least or one section of low spot can be used to Setting settling tank, after leaving the low spot at settling tank place, pipeline 3 and 4 can extend upwardly to Reactor or heat exchanger entrance, also can first extend upwardly to peak, still further below with reactor or Heat exchanger entrance is connected, and wherein the position of peak can be higher than, be equal to or less than reactor and change The high point of hot device, in this case, the material time of staying in a device is longer, contributes to The abundant sedimentation of impurity.
The method of the preparation biodiesel that the present invention provides comprises the following steps:
(1) oils and fatss and monohydric alcohol are supplied to reactor, carry out ester exchange reaction;
(2) by reactor, reacting coarse product entrance heat exchanger out carries out heat exchange cooling, changes The locus of hot device are significantly higher than the lowest part of reactor and heat exchanger connecting pipeline;
(3) obtain biodiesel after the reacting coarse product after heat exchanger heat exchange is separated;
(4) minimum in reactor lower part and/or reactor and heat exchanger connecting pipeline Place's setting settling tank, the impurity sedimentation isolated from oil is in settling tank.
According to the method for the invention, react front or reacted material and occur deposition right in entrance Before the influential equipment of function (as reactor or heat exchanger etc.), it is both needed to first pass around and is arranged on The settling tank of device low spot, makes impurity sedimentation.
According to the method for the invention, heat exchanger should be placed in the higher position of device, for example, changes The position of hot device should be significantly higher than the low spot of connecting pipeline and minimum point in device.
According to the method for the invention, settling tank is placed on device minimum point as far as possible, for example, settle The position of tank can be located at the connecting pipeline of reactor lower part, reactor outlet and heat exchanger entrance Lowest part, or the connecting pipeline lowest part of reactor inlet and heat exchanger exit, these three positions Putting can be at optionally wherein one, at two or at three.Settling tank quantity can be one or more, best For two, can switch between two.Two settling tanks in plant running can one open one standby, Peace and quiet empty settling tank need to be pressurized to after system pressure the system that is incorporated to during switching, reduce device Fluctuation.
Described oils and fatss are triglycerides, are mainly derived from animal oil or vegetable oil, Ke Yishi High acid value and high impurity grease, for example various refined oils, unrefined oil (hair vegetable oil), useless Abandon oils and fatss, acidification oil etc., acid number can change in the larger context, for example, it may be 0-130mgKOH/g, preferably soybean oil, Oleum Brassicae campestriss, Oleum Gossypii semen, Oleum Cocois, Petiolus Trachycarpi oil etc. Refined plant oil.
Described monohydric alcohol refers to the fatty alcohol that carbon number is 1~6, can be single fatty alcohol, Can also be the mixture of one or more fatty alcohol, preferably methanol and/or ethanol.
The preferred tubular reactor of described reactor.Oils and fatss and alcohol can be provided independently to reactor, or It is supplied to reactor by after their premixings.Before being supplied to reactor, preferably use heat exchanger Material is preheated, so, heat exchanger had both played the effect of preheater, also functioned to the work of reactor With.As using preheating by the way of, after oils and fatss being preheated respectively or mix with alcohol together with preheat.
170-350 DEG C of temperature of reactor, best 220-300 DEG C, pressure 4-12MPa, best 5-10MPa, alcohol/molar equivalent is 3-60:1, preferably 4-12:1.Liquid hourly space velocity (LHSV) is 0.1~2h-1.Under these conditions, whole thing system or one of oils and fatss and alcohol material can be located In supercriticality it is also possible to be near critical state.
Temperature raises and is conducive to improving reaction conversion ratio, but when temperature is too high, product color Black, have burnt matter to produce.Therefore, temperature is maintained at 170-350 DEG C, best 220-320 DEG C It is advisable.
Pressure is higher more favourable to reaction, but pressure is too high, makes investment and the operating cost of device Improve more, so, pressure should be in 4.0-12MPa, and best 5-10MPa is advisable.
The reaction generating fatty acid ester is reversible balancing response, for improving the conversion ratio of grease, fits When improving alcohol/molar equivalent, balance can be made to move to product direction, but improve alcohol/molar equivalent Make material shorter residence time in the reactor, conversion ratio declines, and also makes plant energy consumption and operation Expense increases, and so that the utilization rate of equipment is declined.So, alcohol/molar equivalent is maintained at 3-60:1, Preferably 4-12:1.
Reacting coarse product after heat exchanger heat exchange leaves compression system, can first pass through flash distillation and steam Monohydric alcohol, under conditions of flash distillation can be in 150 DEG C of <, more than an atmospheric pressure, normal pressure or vacuum Carry out.Mixed ester phase and the separation of glycerol phase are carried out to the mixture after flash distillation monohydric alcohol, then Mixed methyl phase and glycerol are distilled respectively, can get the higher biodiesel of purity and sweet Oil.
Present inventor is had been surprisingly found that by many experiments:The reaction of oils and fatss and alcohol be one anti- Should with separate (sedimentation) simultaneous process, after oils and fatss contact with alcohol, except by be esterified, Ester exchange reaction generates outside biodiesel, other side reactions also occurs, makes to be originally dissolved in oil Impurity (as metal, phosphorus etc.) in fat is separated from oils and fatss and is settled, precipitum Amount experiences the rising of temperature with material and increases, and sedimentation can occur laggard anti-in oil plant and alcohol mixing Before answering device, in the reactor and material go out reactor after flow process in, this will lead to Pipe blocking, device resistance fall increase, device cannot stable operation, heat exchanger heat transfer be deteriorated, Raw material cannot be preheated to reaction temperature, affects continuously running of device.
The present invention passes through at the low spot of reactor lower part and heat exchanger and reactor connecting pipeline Set up settling tank, so that deposit in reactor and heat exchanger is substantially reduced, reactor and heat exchanger Frequency of removing contamination substantially reduce, extend device continuous operation time.
The manufacturer of biodiesel solves reactor and the method for heat exchanger deposition at present is to tear open Opening apparatus clean, and change damaged parts simultaneously, dismount a somewhat expensive, also want stop work and production. The present invention solves the technical barrier of puzzlement those skilled in the art, and method is practical, effect is significant, greatly Width improves device operation efficiency, is that enterprise brings notable benefit.
The present invention is respectively provided with pervasive to various refined oils and unrefined oil, waste grease, acidification oil Property, even if adopting high acid value, the raw material of high impurity, also capable of direct processing, save operation Numerous and diverse pretreatment, makes energy consumption, equipment investment decline.
According to the present invention provide method, reaction conversion ratio up to 95%, even more high, fat Fatty acid monoester purity is up to more than 99.0%.
The basic three-waste free discharge of this technique, is an eco-friendly friendly process, and environment is protected Shield is favourable.
The present invention may also apply to the low serialization biodiesel preparation flow of temperature, pressure.
Brief description
Fig. 1 is the schematic diagram of some embodiments of the present invention, does not represent whole realities of the present invention Apply mode.
(1) raw oil material and monohydric alcohol enter reactor 1, carry out ester exchange reaction.Reaction Raw material can be directly entered reactor 1 by feeding line 7, may also pass through pipeline 6 and be introduced into and change Hot device 2 preheats, and enters reactor reaction through pipeline 4 after preheating;
(2) by reactor 1, reacting coarse product out enters heat exchanger 2 through pipeline 3 and changes Heat drop temperature, the locus of heat exchanger should be significantly higher than reactor with heat exchanger connecting pipeline Lower;
(3) reacting coarse product after heat exchanger 2 heat exchange leave compression system separated after To biodiesel;
(4) in reactor 1 bottom and/or reactor 1 outlet and heat exchanger 2 entrance Connecting pipeline 3, and the connecting pipeline 4 of reactor 1 entrance and heat exchanger 2 outlet is Lower arranges settling tank 5, is dissolved in impurity sedimentation in oil in settling tank.
Specific embodiment
Further illustrate the present invention below by example, but the present invention is not limited to this.
Embodiment 1
Carry out alcoholysis process of pressurizeing according to Fig. 1 flow process, by the hair plant of acid number 7mgKOH/g , respectively with 600 Grams Per Hours, the speed of 152 Grams Per Hours provides high pressure heat exchanger for oil and methanol In 2, the material after heating is continuously provided in tubular reactor 1, in reactor 258 DEG C of temperature, pressure 5MPa, the connecting pipeline that reactor 1 entrance is exported with heat exchanger 2 4 lowest part setting settling tank 5, reactor 1 bottom installs settling tank 5, outflow reactor additional After high pressure heat exchanger 2 heat exchange, reacting coarse product enters flash column to material, and in <, 150 DEG C are removed Remove methanol, and methanol carried out reclaiming, reuses, leftover materials carry out settlement separate, point Ester output phase and glycerol phase, ester phase enters membrane evaporator, in pressure 6mmHg, 240 DEG C of temperature Under conditions of, steam the yield 94% of biodiesel.Reaction unit runs 2 months, opens Reactor lower part deposit height about 4cm is found after reactor.
Comparative example 1
Using 1 mao of vegetable oil of embodiment as raw material, it is under reactor 1 with embodiment 1 difference Portion does not install settling tank 5 additional, and the raw material after heat exchanger heat exchange do not pass through along pipeline 4 U-shaped Curved be directly entered reactor lower part, the lowest part of connecting pipeline 4 does not install settling tank 5 additional, and real Apply the raw material after example 1 heat exchange to bend into into reactor lower part along pipeline 4 by U-shaped, and U The curved lowest part of type installs settling tank 5 additional.Other same as Example 1, through same reaction conditions fortune After row 2 months, after opening reactor, find reactor 1 bottom deposit height about 10cm, Now reactor inlet and outlet pressure difference substantially rises, reaction unit cannot even running, biological bavin The yield of oil drops to 76%.
Embodiment 2
Carry out alcoholysis process of pressurizeing, 240 DEG C of temperature of reactor, pressure according to Fig. 1 flow process 7MPa, temperature, acid number 91mgKOH/g acidification oil and the first required for reaching reaction as early as possible Respectively with 600 Grams Per Hours, the speed of 139 Grams Per Hours provides in high pressure heat exchanger 2 alcohol, Connecting pipeline 3 lowest part of reactor 1 outlet and heat exchanger 2 entrance installs settling tank 5 additional, instead Answer plant running 1 month, raw material still can reach through high pressure heat exchanger 2 temperature after heating 237℃.
Comparative example 2
Using embodiment 2 acidification oil as raw material, it is reacting coarse product along pipe with embodiment 2 difference Line 3 do not pass through U-shaped curved be directly entered heat exchanger, wherein, connecting pipeline 3 lowest part does not add Dress settling tank, and embodiment 2 reacting coarse product bends into into heat exchanger along pipeline 3 by U-shaped, Install settling tank in U-shaped curved lowest part additional, other same as Example 2, through same reaction bar After part runs 1 month, because the wall of high pressure heat exchanger has deposit to adhere to, heat exchange efficiency is bright Aobvious decline, raw material can only achieve 190 DEG C through high pressure heat exchanger 2 temperature after heating.

Claims (12)

1. a kind of device preparing biodiesel, including:
(1) reactor 1;
(2) heat exchanger 2, the locus of heat exchanger are significantly higher than reactor and heat exchanger connecting tube The lowest part of line;
(3) connecting pipeline 3 of reactor outlet and heat exchanger entrance, and reactor inlet with change The connecting pipeline 4 of hot device outlet;
(4) settling tank 5, the position of settling tank is located at reactor lower part and/or pipeline 3 and/or pipe The lowest part of line 4;
(5) feedstock pipeline 6 and feedstock pipeline 7;
(6) crude product discharging pipeline 8.
2. according to the device described in claim 1, wherein, settling tank quantity is one or more.
3. according to the device described in claim 1, wherein, pipeline 3 and 4 at least one or one Section low spot, after leaving low spot, pipeline 3 and 4 extends upwardly to reactor or heat exchanger Entrance, or first extend upwardly to peak, still further below with reactor or heat exchanger entrance phase Even, wherein the position of peak can be higher than, be equal to or less than the height of reactor and heat exchanger Point.
4. a kind of method preparing biodiesel, comprises the following steps:
(1) oils and fatss and monohydric alcohol are supplied to reactor, carry out ester exchange reaction;
(2) by reactor, reacting coarse product entrance heat exchanger out carries out heat exchange cooling, heat exchanger Locus be higher than reactor and heat exchanger connecting pipeline lowest part;
(3) obtain biodiesel after the reacting coarse product after heat exchanger heat exchange is separated;
(4) set with the lowest part of heat exchanger connecting pipeline in reactor lower part and/or reactor Put settling tank, the impurity sedimentation isolated from oil is in settling tank.
5. according to the method described in claim 4, wherein, oils and fatss and monohydric alcohol are being supplied to reaction Before device, with heat exchanger, material is preheated.
6. according to the method described in claim 4, wherein, described oils and fatss are selected from refined oil, non- Refined oil, waste grease or acidification oil, acid number is 0-130mgKOH/g.
7. according to the method described in claim 4, wherein, described monohydric alcohol refer to carbon number be 1~ 6 fatty alcohol.
8. according to the method described in claim 4, wherein, described reactor is tubular reactor.
9. according to the method described in claim 4, wherein, 170-350 DEG C of temperature of reactor, pressure Power 4-12MPa.
10. according to the method described in claim 4, wherein, 220-300 DEG C of temperature of reactor, Pressure 5-10MPa.
11. according to the method described in claim 4, and wherein, alcohol/molar equivalent is 3-60:1, Liquid hourly space velocity (LHSV) is 0.1~2h-1.
12. according to the method described in claim 4, and wherein, the reaction after heat exchanger heat exchange is thick Product leaves compression system, first passes through flash distillation, steams monohydric alcohol, then to flash distillation unitary Mixture after alcohol carries out mixed ester phase and the separation of glycerol phase, then to mixed methyl Mutually distilled respectively with glycerol, obtained the higher biodiesel of purity and glycerol.
CN201510526956.XA 2015-08-25 2015-08-25 A kind of apparatus and method preparing biodiesel Pending CN106479683A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108929787A (en) * 2017-05-27 2018-12-04 中国石油化工股份有限公司 Tubular type-alternating temperature continuity method preparation biodiesel method and system
CN108929785A (en) * 2017-05-27 2018-12-04 中国石油化工股份有限公司 Alternating temperature-continuity method preparation biodiesel method and system
CN108949365A (en) * 2017-05-27 2018-12-07 中国石油化工股份有限公司 Alternating temperature-transformation continuity method preparation biodiesel method and system

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102477357A (en) * 2010-11-25 2012-05-30 中国石油化工股份有限公司 Method for preparing biodiesel
CN102533455A (en) * 2012-01-18 2012-07-04 山东锦江生物能源科技有限公司 Method for preparing biodiesel from oil with high acid value

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102477357A (en) * 2010-11-25 2012-05-30 中国石油化工股份有限公司 Method for preparing biodiesel
CN102533455A (en) * 2012-01-18 2012-07-04 山东锦江生物能源科技有限公司 Method for preparing biodiesel from oil with high acid value

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108929787A (en) * 2017-05-27 2018-12-04 中国石油化工股份有限公司 Tubular type-alternating temperature continuity method preparation biodiesel method and system
CN108929785A (en) * 2017-05-27 2018-12-04 中国石油化工股份有限公司 Alternating temperature-continuity method preparation biodiesel method and system
CN108949365A (en) * 2017-05-27 2018-12-07 中国石油化工股份有限公司 Alternating temperature-transformation continuity method preparation biodiesel method and system
CN108929785B (en) * 2017-05-27 2021-10-08 中国石油化工股份有限公司 Method and system for preparing biodiesel by variable-temperature-continuous method
CN108929787B (en) * 2017-05-27 2021-10-08 中国石油化工股份有限公司 Method and system for preparing biodiesel by tubular-temperature-variable continuous method

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