CN106479192A - A kind of car kits have nitrile rubber damping material of high flame resistance and preparation method thereof - Google Patents
A kind of car kits have nitrile rubber damping material of high flame resistance and preparation method thereof Download PDFInfo
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- CN106479192A CN106479192A CN201610882260.5A CN201610882260A CN106479192A CN 106479192 A CN106479192 A CN 106479192A CN 201610882260 A CN201610882260 A CN 201610882260A CN 106479192 A CN106479192 A CN 106479192A
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- nitrile rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L87/00—Compositions of unspecified macromolecular compounds, obtained otherwise than by polymerisation reactions only involving unsaturated carbon-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
- C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G81/00—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
- C08G81/02—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers at least one of the polymers being obtained by reactions involving only carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The present invention discloses a kind of car kits the nitrile rubber damping material of high flame resistance, is made up of the raw material of following weight portion:46 60 parts of nitrile rubber, 28 40 parts of chlorinated scoline, 128 165 parts of oxolane, 46 61 parts of maleic anhydride, 14 parts of benzoyl peroxide, appropriate amount of ethanol, 13 parts of hydroxide sodium hypophosphite, appropriate dimethylbenzene, 22 34 parts of cork fibrous, 12 parts of stearic acid, 36 parts of white carbon black, 12 parts of sulfur, 0.5 1 parts of aluminium hydroxide, 0.8 1.6 parts of magnesium hydroxide.The present invention uses maleic anhydride to be grafted nitrile rubber, then compounding with cork fibrous grafting, on the one hand strengthen the internal friction resistance of rubber molecular chain activity, the damping capacity of reinforcing material, on the other hand utilize the sqouynd absorption lowering noise performance of the characteristic raising damping material of cork fibrous, prepare a kind of nitrile rubber damping material of damping noise reduction excellent performance.
Description
Technical field
The invention belongs to auto parts preparation field is and in particular to a kind of car kits have the nitrile rubber of high flame resistance
Damping material and preparation method thereof.
Background technology
Damping material is that a kind of material of damping noise reduction developed in recent years can be converted into heat vibration and acoustic energy
The new function material that can dissipate, extensively applies in various plant equipment, especially in the indoor front panel of automobile seat, car
There is application at the 8-12 position such as door, car roof, car bottom plate, boot, and therefore research and development excellent combination property is new
Efficient Damping material has become as the focus of domestic and international concern.
Tian Min, Lu et al. deliver《The preparation of blending type wide temperature zone high damping elastomeric material and performance study》One literary composition
In, it is blended using having intensive pending methyl group, the chlorinated scoline of low pole and highly polar nitrile rubber in molecular structure, system
Obtain binary CIIR/NBR blend, due to the pressure after big sterically hindered effect in low pole rubber structure and vulcanization crosslinking
It is wound around, it will increase the internal friction resistance of polar rubber strand activity, lead to molecular chain movement to be obstructed, prepare wide temperature range
Damping material.
In nature, cork is a kind of very excellent material of damping performance, and it is the crust product of cork tree, has
The performances such as good elasticity, sealing, heat-insulated, sound insulation, insulation, wear-resisting, corrosion resistance, protection against the tide, fire prevention, damping, can be used as ground
Plate, bottle stopper and woodwind instrument sealing gasket, packaging and energy absorbing material, heat-barrier material, damping damping material etc., are a kind of many work(
Can natural material.
Therefore, the present invention uses maleic anhydride to be grafted nitrile rubber, then compounding with cork fibrous grafting, on the one hand strengthens
The internal friction resistance of rubber molecular chain activity, the damping capacity of reinforcing material, on the other hand utilize the characteristic of cork fibrous to improve
The sqouynd absorption lowering noise performance of damping material, prepares a kind of nitrile rubber damping material of damping noise reduction excellent performance.
Content of the invention
The invention aims to solving the problems, such as that existing damping material damping, sound absorbing capabilities are not enough, provide a kind of vapour
Automobile-used have nitrile rubber damping material of high flame resistance and preparation method thereof.
A kind of car kits have the nitrile rubber damping material of high flame resistance, are made up of the raw material of following weight portion:Fourth
Nitrile rubber 46-60 part, chlorinated scoline 28-40 part, oxolane 128-165 part, maleic anhydride 46-61 part, benzoyl peroxide
- 4 parts of formyl chloride-1, appropriate amount of ethanol, hydroxide sodium hypophosphite 1-3 part, appropriate dimethylbenzene, cork fibrous 22-34 part, stearic acid 1-2
Part, white carbon black 3-6 part, sulfur 1-2 part, aluminium hydroxide 0.5-1 part, magnesium hydroxide 0.8-1.6 part
Comprise the following steps that:
(1)Maleic anhydride is grafted nitrile rubber(MAH-g-NBR)Preparation:
Nitrile rubber is dissolved completely in oxolane, is added dropwise over maleic anhydride and benzoyl peroxide with Dropping funnel
Mixed solution, is passed through nitrogen protection, is warming up to 60-72 DEG C, and isothermal reaction 6-9 hour goes out graft product with ethanol precipitation afterwards,
With washing with alcohol for several times, the graft product after washing is placed in 38-45 DEG C of vacuum drying oven and dries, that is, obtain MAH-g-NBR,
Standby;
(2)MAH-g-NBR is grafted cork fibrous:
Dimethylbenzene, hydroxide sodium hypophosphite and step is added in the boiling flask equipped with condensing tube(1)The MAH-g- obtaining
NBR, afterwards by the cork fibrous being fully dried immersion mixed solution, controls temperature to react 2-4 hour at 125-140 DEG C,
After the completion of reaction, remove solvent with Soxhlet extractor, dry to constant weight in 95-105 DEG C, obtain final product MAH-g-NBR grafting cork fine
Dimension;
(3)Mixing:
1., under the conditions of 20-30 DEG C, by step(2)The MAH-g-NBR obtaining is grafted cork fibrous, chlorinated scoline, Hard Fat
Sour mix homogeneously is plasticated 13-18 minute on a mill;
2. it is subsequently adding aluminium hydroxide, magnesium hydroxide, white carbon black mixing 20-40 minute, add sulfur mixing afterwards uniformly, be prepared into
Elastomeric compound;
(4)Sulfuration:
By step(3)7-9 hour is stood, on vulcanizing press at 160-190 DEG C after obtained elastomeric compound thin pass-out piece
Hot press moulding vulcanizes 20-40 minute, and a kind of car kits are obtained the nitrile rubber damping material of high flame resistance.
Wherein, described cork fibrous are to be formed with useless industrial source white softwood pulp plate mechanical dissociation and dispersion, its length
Distribution 2mm-3.5mm, width distribution is 34.2 μm -73.1 μm, and length-width ratio is 72.6.
Compared with prior art, the present invention has advantages below:
(1)The present invention carries out graft modification first by maleic anhydride monomer to nitrile rubber, changes the polarity of nitrile rubber, increases
The internal friction resistance of additive polarity nitrile rubber strand activity, leads to molecular chain movement to be obstructed, molecule interchain frictional heat increases,
Damping capacity is more excellent.
(2)There are a lot of gauffers on cork cell wall, can greatly alleviate compression, therefore elastic return is special
Good, in addition the special cellularity of cork fibrous can weaken flat ripple and propagate, and enable in particular to the propagation of noise-reducing sound wave, thus soft
The sound absorption properties of wood utilizes this characteristic of cork fibrous very well in the present invention, be grafted nitrile rubber using maleic anhydride(MAH-g-
NBR)Cork fibrous are carried out with graft modification, improves the compatibility in rubber matrix for the cork fibrous, improve subtracting of damping material
Shake, sqouynd absorption lowering noise performance, can be effectively improved the comfort level of environment inside car, be conducive to the physical and mental health of people.
(3)The decomposition temperature of aluminium hydroxide is 210 DEG C, and the decomposition temperature of magnesium hydroxide is 330 DEG C.Aluminium hydroxide is compound
Decompose during material initiation combustion and play flame retardant effect, with the rising of material surface temperature, magnesium hydroxide also gradually decomposes release
Water of crystallization, the oxide simultaneously producing forms coverlay in material surface, and in solid phase, suppression material burns away, and presses down cigarette effect
Fruit is good.
Specific embodiment
A kind of car kits have the nitrile rubber damping material of high flame resistance, are made up of the raw material of following weight portion:Fourth
Nitrile rubber 55, chlorinated scoline 35, oxolane 160, maleic anhydride 58, benzoyl peroxide 4, appropriate amount of ethanol, hydroxide
Sodium hypophosphite 3, appropriate dimethylbenzene, cork fibrous 31, stearic acid 2, white carbon black 4, sulfur 2, aluminium hydroxide 0.8, magnesium hydroxide 1.
Comprise the following steps that:
(1)Maleic anhydride is grafted nitrile rubber(MAH-g-NBR)Preparation:
Nitrile rubber is dissolved completely in oxolane, is added dropwise over maleic anhydride and benzoyl peroxide with Dropping funnel
Mixed solution, is passed through nitrogen protection, is warming up to 70 DEG C, and isothermal reaction 8 hours goes out graft product with ethanol precipitation afterwards, uses second
Alcohol washs for several times, the graft product after washing is placed in 40 DEG C of vacuum drying ovens and dries, that is, obtain MAH-g-NBR, standby;
(2)MAH-g-NBR is grafted cork fibrous:
Dimethylbenzene, hydroxide sodium hypophosphite and step is added in the boiling flask equipped with condensing tube(1)The MAH-g- obtaining
NBR, afterwards by the cork fibrous being fully dried immersion mixed solution, controls temperature to react 3 hours at 130 DEG C, has reacted
Cheng Hou, removes solvent with Soxhlet extractor, dries to constant weight in 100 DEG C, obtains final product MAH-g-NBR grafting cork fibrous;
(3)Mixing:
1., under the conditions of 28 DEG C, by step(2)The MAH-g-NBR obtaining is grafted cork fibrous, chlorinated scoline, stearic acid
Mix homogeneously is plasticated 16 minutes on a mill;
2. it is subsequently adding aluminium hydroxide, magnesium hydroxide, white carbon black knead 35 minutes, add sulfur mixing afterwards uniformly, be prepared into mixed
Refining glue;
(4)Sulfuration:
By step(3)After obtained elastomeric compound thin pass-out piece stand 8 hours, on vulcanizing press at 170 DEG C high temperature mould
Pressure sulfuration 30 minutes, a kind of car kits are obtained the nitrile rubber damping material of high flame resistance.
Wherein, described cork fibrous are to be formed with useless industrial source white softwood pulp plate mechanical dissociation and dispersion, its length
Distribution 2mm-3.5mm, width distribution is 34.2 μm -73.1 μm, and length-width ratio is 72.6.
Performance test:
According to embodiment preparation, its material is tested, result is as follows:
Density:1.167g/cm3, damping performance(23 DEG C, 200HZ):0.13, fracture elongation:584%, tensile strength:
142Mpa, resistance to ag(e)ing:4 grades, light fastness aging:4 grades, roll processability:Well.
Claims (3)
1. a kind of car kits have the nitrile rubber damping material of high flame resistance it is characterised in that former by following weight portion
Material composition:Nitrile rubber 46-60 part, chlorinated scoline 28-40 part, oxolane 128-165 part, maleic anhydride 46-61 part,
Benzoyl peroxide 1-4 part, appropriate amount of ethanol, hydroxide sodium hypophosphite 1-3 part, appropriate dimethylbenzene, cork fibrous 22-34 part, firmly
Fat acid 1-2 part, white carbon black 3-6 part, sulfur 1-2 part, aluminium hydroxide 0.5-1 part, magnesium hydroxide 0.8-1.6 part.
2. a kind of car kits according to claims 1 have the preparation side of the nitrile rubber damping material of high flame resistance
Method is it is characterised in that comprise the following steps that:
(1)Maleic anhydride is grafted nitrile rubber(MAH-g-NBR)Preparation:
Nitrile rubber is dissolved completely in oxolane, is added dropwise over maleic anhydride and benzoyl peroxide with Dropping funnel
Mixed solution, is passed through nitrogen protection, is warming up to 60-72 DEG C, and isothermal reaction 6-9 hour goes out graft product with ethanol precipitation afterwards,
With washing with alcohol for several times, the graft product after washing is placed in 38-45 DEG C of vacuum drying oven and dries, that is, obtain MAH-g-NBR,
Standby;
(2)MAH-g-NBR is grafted cork fibrous:
Dimethylbenzene, hydroxide sodium hypophosphite and step is added in the boiling flask equipped with condensing tube(1)The MAH-g- obtaining
NBR, afterwards by the cork fibrous being fully dried immersion mixed solution, controls temperature to react 2-4 hour at 125-140 DEG C,
After the completion of reaction, remove solvent with Soxhlet extractor, dry to constant weight in 95-105 DEG C, obtain final product MAH-g-NBR grafting cork fine
Dimension;
(3)Mixing:
1., under the conditions of 20-30 DEG C, by step(2)The MAH-g-NBR obtaining is grafted cork fibrous, chlorinated scoline, Hard Fat
Sour mix homogeneously is plasticated 13-18 minute on a mill;
2. it is subsequently adding aluminium hydroxide, magnesium hydroxide, white carbon black mixing 20-40 minute, add sulfur mixing afterwards uniformly, be prepared into
Elastomeric compound;
(4)Sulfuration:
By step(3)7-9 hour is stood, on vulcanizing press at 160-190 DEG C after obtained elastomeric compound thin pass-out piece
Hot press moulding vulcanizes 20-40 minute, and a kind of car kits are obtained the nitrile rubber damping material of high flame resistance.
3. a kind of car kits according to claims 1,2 have the preparation of the nitrile rubber damping material of high flame resistance
It is characterised in that described cork fibrous are to be formed with useless industrial source white softwood pulp plate mechanical dissociation and dispersion, it grows method
Degree distribution 2mm-3.5mm, width distribution is 34.2 μm -73.1 μm, and length-width ratio is 72.6.
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CN201610882260.5A CN106479192A (en) | 2016-10-10 | 2016-10-10 | A kind of car kits have nitrile rubber damping material of high flame resistance and preparation method thereof |
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CN201610882260.5A CN106479192A (en) | 2016-10-10 | 2016-10-10 | A kind of car kits have nitrile rubber damping material of high flame resistance and preparation method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107474400A (en) * | 2017-07-31 | 2017-12-15 | 威固技术(安徽)有限公司 | One kind improves auto NVH performance self-lubricating rubber hanger and preparation method thereof |
CN110041629A (en) * | 2019-05-07 | 2019-07-23 | 辛集市旭远新材料科技有限公司 | A kind of flame retardant type nano-composite rubber material and preparation method thereof |
CN115466442A (en) * | 2021-11-24 | 2022-12-13 | 江苏锐巴新材料科技有限公司 | Efficient flame-retardant rubber material and application thereof |
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CN104788836A (en) * | 2015-03-29 | 2015-07-22 | 安徽微威胶件集团有限公司 | Preparation method of high-damping rubber material |
CN105315521A (en) * | 2015-11-13 | 2016-02-10 | 航天材料及工艺研究所 | High-damping material for high-temperature co-curing with composite material and preparation method of high-damping material |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107474400A (en) * | 2017-07-31 | 2017-12-15 | 威固技术(安徽)有限公司 | One kind improves auto NVH performance self-lubricating rubber hanger and preparation method thereof |
CN107474400B (en) * | 2017-07-31 | 2020-09-04 | 威固技术(安徽)有限公司 | Self-lubricating rubber lifting lug for improving NVH (noise, vibration and harshness) performance of automobile and preparation method thereof |
CN110041629A (en) * | 2019-05-07 | 2019-07-23 | 辛集市旭远新材料科技有限公司 | A kind of flame retardant type nano-composite rubber material and preparation method thereof |
CN110041629B (en) * | 2019-05-07 | 2021-09-14 | 浙江路霸交通科技有限公司 | Flame-retardant nano composite rubber material and preparation method thereof |
CN115466442A (en) * | 2021-11-24 | 2022-12-13 | 江苏锐巴新材料科技有限公司 | Efficient flame-retardant rubber material and application thereof |
CN115466442B (en) * | 2021-11-24 | 2024-03-08 | 江苏锐巴新材料科技有限公司 | Efficient flame-retardant rubber material and application thereof |
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Application publication date: 20170308 |