CN106478902B - A kind of photocurable resin material for casting - Google Patents

A kind of photocurable resin material for casting Download PDF

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Publication number
CN106478902B
CN106478902B CN201610850705.1A CN201610850705A CN106478902B CN 106478902 B CN106478902 B CN 106478902B CN 201610850705 A CN201610850705 A CN 201610850705A CN 106478902 B CN106478902 B CN 106478902B
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China
Prior art keywords
resin material
methyl
photocurable resin
epoxy resin
casting
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CN201610850705.1A
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CN106478902A (en
Inventor
袁博
佟凤宇
潘强
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Hunan Farsoon High Tech Co Ltd
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Hunan Farsoon High Tech Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

A kind of photocurable resin material for casting, including cycloaliphatic epoxy resin, fourth oxygen ring derivatives, bisphenol-A epoxy resin, the acrylate monomer without benzene ring structure, thermoplastic polymer and initiator.Carbon residual is less after photocurable resin material roasting, suitable for obtaining accurate 3 D workpiece prototype by way of 3 D-printing, carries out hot investment casting for substituting wax pattern.

Description

A kind of photocurable resin material for casting
Technical field
The present invention relates to photocurable resin materials, and in particular to a kind of photocurable resin material for hot investment casting.
Background technique
Currently, hot investment casting industry usually first makes prototype using wax material on wax injector, then in the outer of prototype Surface hangs ceramic slurry, then is placed under hot environment to melt prototype and be discharged, and the slurry of outer surface is sintered ceramic, after high-temperature roasting Casting metal can be obtained high-precision casting workpiece.However prototype is made with wax material, it is necessary first to make mold, so After was moulding could be penetrated on wax injector, and Mold Making is extremely time-consuming, and cost is very high, once prototype parameter needs are repaired Change, then to remake mold.In addition, the part extremely complex for shape, can not even more be produced high-precision with wax material The prototype of degree.
Rapid shaping technique is that one kind of rising in recent years directly manufactures the Rapid Manufacturing Technology of product using CAD data, It is advantageous that speed is fast, do not need mold and the manufacture of complicated shape product can be completed in cutter, it is a kind of " Non-mould shaping " Technology can shorten the design and producing period of product, reduce production cost, and wherein Stereolithography is that current application is mature a kind of Rapid shaping technique.
Have some Research Literatures that wax pattern in hot investment casting is replaced with Introduction To Stereolithography production prototype, such as " application of the photocureable rapid shaping in hot investment casting " of Wang Wei and " the accurate casting based on photocureable rapid shaping of Yu Dongman Make industrial analysis " etc..After making colophony prototype with Introduction To Stereolithography, in the periphery of colophony prototype equably hanging material And stucco, multilayer shell is formed, then roast and remove colophony prototype formation casting shell, casting metal can produce casting.It is this Technique does not need production pressure wax-pattern tool, and at low cost, the casting period is short, is a kind of precision casting process of fast and low-cost.
However, replacing wax pattern to still have problems the prototype of photocureable rapid shaping production.Especially prominent Be, at present used in light-cured resin be substantially to show model, medical treatment, the exploitation of the directions such as industrial design, and if It is used for replacing the wax pattern in hot investment casting, then less, the excessive carbon of carbon residual quantity after requiring photocurable resin material to roast Residual quantity influences whether the dimensional accuracy of shell, and then causes the precision of casting workpiece undesirable, in addition also influences whether The surface quality of workpiece.
Summary of the invention
The present invention exactly against the above deficiency, provides that a kind of comprehensive performance is superior, the less light of carbon residual quantity after roasting Curing resin material is carried out suitable for obtaining accurate 3 D workpiece prototype by way of 3 D-printing for substituting wax pattern Hot investment casting.
The present invention can be achieved through the following technical solutions:
A kind of photocurable resin material for casting, including following weight proportion component: cycloaliphatic epoxy resin 10- 40%, fourth oxygen ring derivatives 10-30%, bisphenol-A epoxy resin 5-50%, the acrylate monomer 10- of no benzene ring structure 40%, thermoplastic polymer 1-5%, initiator 5-15%.
Further, the cycloaliphatic epoxy resin is 3,4- epoxycyclohexyl-methyl -3,4- epoxycyclohexyl formic acid esters, Bis- ((3,4- epoxycyclohexyl) methyl) adipate esters, hexahydrophthalic acid bisglycidyl ester, 3,4- epoxycyclohexyl first One of methyl acrylate is a variety of.
Further, the fourth oxygen ring derivatives be 3- methylol -1- oxetanes, 2- hydroxymethyl-oxetane, One of 3- methyl -3- hydroxymethyl-oxetane is a variety of.
Further, the bisphenol-A epoxy resin is the liquid hydrogenated bisphenol-A of epoxide equivalent 190-350g/eq Resin.
Further, the acrylate monomer of the no benzene ring structure is tripropylene glycol diacrylate, dipropylene glycol two Acrylate, 1,6- hexanediyl ester, polyethyleneglycol diacrylate, trimethylolpropane trimethacrylate, three hydroxyls Trimethacrylate, one of pentaerythritol triacrylate or a variety of.
Further, the inertia thermoplastic polymer is ethylene-vinyl acetate copolymer class.
Further, the initiator is Diaryl iodonium hexafluorophosphate, Diaryl iodonium hexafluoro arsenate, triaryl Sulphur hexafluorophosphate, 2- hydroxy-2-methyl -1- phenyl -1- acetone, benzophenone, dimethoxybenzoin, chlorinated diphenyl ketone One of or it is a variety of.
The invention has the following beneficial effects:
It is crosslinked containing a large amount of bisphenol A type epoxy resins and containing benzene ring structure or height in existing light-cured resin formula close Carbon residual quantity is higher after the acrylate of degree, a large amount of benzene ring structures or mistake high crosslink density will lead to material calcination, seriously affects The dimensional accuracy and surface quality of precision casting shell, the present invention in selected the epoxy poor without benzene ring structure and thermal stability This problem of resin and acrylate very good solution;
The present invention has selected thermoplastic ethylene-vinyl acetate copolymer, and in the environment of high-temperature roasting, this is thermoplastic Polymer can become flowable state, can structure to 3 D workpiece prototype and overall mechanical properties cause serious destruction, promote former Cured epoxy resin and acrylate more thoroughly decompose at high temperature in type, the carbon after further reduced material calcination Residual quantity.
Specific embodiment
Below with reference to embodiment, the present invention is done and is further described in detail.
Comparative example
Photocurable resin material in comparative example is made of the material of following mass fraction: bisphenol A type epoxy resin 30%, 3- methylol -1- oxetanes 10%, bisphenol-A epoxy resin 25%, dipentaerythritol hexaacrylate 9%, ethoxyquin Bisphenol a dimethacrylate 12%, Diaryl iodonium hexafluorophosphate 9%, benzophenone 5%.
Embodiment 1
Photocurable resin material in embodiment 1 is made of the material of following mass fraction: 3,4- epoxycyclohexyl first Base -3,4- epoxycyclohexyl formic acid esters 20%, 3- methylol -1- oxetanes 15%, bisphenol-A epoxy resin 30%, three Propylene glycol diacrylate 18%, pentaerythritol triacrylate 7%, ethylene-vinyl acetate copolymer 1%, Diaryl iodonium hexafluoro Phosphate 7%, benzophenone 2%.
Embodiment 2
Photocurable resin material in embodiment 2 is made of the material of following mass fraction: 3,4- epoxycyclohexyl first Base -3,4- epoxycyclohexyl formic acid esters 8%, hexahydrophthalic acid bisglycidyl ester 2%, 2- hydroxymethyl-oxetane 25%, Bisphenol-A epoxy resin 35%, 1,6- hexanediyl ester 10%, trimethylolpropane trimethacrylate 5%, ethylene- Acetate ethylene copolymer 3%, Diaryl iodonium hexafluoro arsenate 8%, dimethoxybenzoin 4%.
Embodiment 3
Photocurable resin material in embodiment 3 is made of the material of following mass fraction: 3,4- epoxycyclohexyl first Base -3,4- epoxycyclohexyl formic acid esters 22%, 3,4- epoxycyclohexyl-methyl methacrylates 15%, 3- methyl -3- methylol Oxetanes 10%, bisphenol-A epoxy resin 28%, tripropylene glycol diacrylate 7%, polyethyleneglycol diacrylate 2%, pentaerythritol triacrylate 5%, ethylene-vinyl acetate copolymer 1%, triaryl sulphur hexafluorophosphate 5%, benzophenone 5%
Using above example light-cured resin under the same conditions, 3 D workpiece is made on rapidform machine, so The condition (1000 DEG C, 2 hours) that prototype is roasted in precision casting process, the carbon residual quantity after test piece roasting, knot are simulated afterwards Fruit such as table 1.
1 carbon residual quantity test comparison result of table
Serial number Comparative example Embodiment 1 Embodiment 2 Embodiment 3
Carbon residual quantity 1.2% 0.5% 0.3% 0.6%
By embodiment as it can be seen that photocurable resin material of the invention, charcoal residual quantity after being roasted by the 3 D workpiece of its production It is substantially reduced, is particularly suitable for carrying out hot investment casting.
Above embodiments are only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned reality Example is applied, all technical solutions belonged under thinking of the present invention are within the scope of protection of the invention.It should be pointed out that not departing from this Several modifications and modification under the premise of inventive principle, should be regarded as protection scope of the present invention.

Claims (4)

1. a kind of photocurable resin material for casting, which is characterized in that including following weight proportion component: alicyclic epoxy Resin 10-40%, fourth oxygen ring derivatives 10-30%, bisphenol-A epoxy resin 5-50%, the acrylic acid of no benzene ring structure Ester monomer 10-25%, thermoplastic polymer 1-5%, initiator 5-15%, wherein the bisphenol-A epoxy resin is ring The liquid hydrogenated bisphenol a resin of oxygen equivalent 190-350g/eq, the acrylate monomer of the no benzene ring structure are tripropylene glycol two Acrylate, dipropylene glycol diacrylate, 1,6- hexanediyl ester, polyethyleneglycol diacrylate, trihydroxy methyl Propane trimethyl acrylic ester, one of pentaerythritol triacrylate or a variety of, the thermoplastic polymer are ethylene-vinegar Sour ethylene copolymer species.
2. photocurable resin material according to claim 1, which is characterized in that the cycloaliphatic epoxy resin is 3,4- ring Oxygen cyclohexyl methyl -3,4- epoxycyclohexyl formic acid esters, bis- ((3,4- epoxycyclohexyl) methyl) adipate esters, hexahydro neighbour benzene two Formic acid bisglycidyl ester, one of 3,4- epoxycyclohexyl-methyl methacrylates or a variety of.
3. photocurable resin material according to claim 1, which is characterized in that the fourth oxygen ring derivatives are 3- hydroxyl first Base -1- oxetanes, 2- hydroxymethyl-oxetane, one of 3- methyl -3- hydroxymethyl-oxetane or a variety of.
4. photocurable resin material according to claim 1, which is characterized in that the initiator is Diaryl iodonium hexafluoro Phosphate, Diaryl iodonium hexafluoro arsenate, triaryl sulphur hexafluorophosphate, 2- hydroxy-2-methyl -1- phenyl -1- acetone, Benzophenone, dimethoxybenzoin, one of chlorinated diphenyl ketone or a variety of.
CN201610850705.1A 2016-09-26 2016-09-26 A kind of photocurable resin material for casting Active CN106478902B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107141424B (en) * 2017-05-19 2019-08-06 湖南华曙高科技有限责任公司 Photocurable resin material
CN108774376B (en) * 2018-06-19 2021-07-20 深圳摩方新材科技有限公司 Resin mold prototype formula for photocuring rapid prototyping and investment casting process thereof
CN110272521A (en) * 2019-05-07 2019-09-24 络合高新材料(上海)有限公司 3D printing flexibility color inhibition photosensitive resin and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101200525A (en) * 2007-11-30 2008-06-18 京东方科技集团股份有限公司 Optical curing resin and preparation method thereof
CN101290473A (en) * 2008-05-26 2008-10-22 京东方科技集团股份有限公司 Photosensitive resin composition and method of making the same
CN101481492A (en) * 2009-02-12 2009-07-15 浙江工业大学 UV curing photosensitive resin for rapid moulding injection mold
CN101955625A (en) * 2010-09-06 2011-01-26 西安交通大学 Photocuring resin for investment casting in laser fast molding
CN105884981A (en) * 2016-06-17 2016-08-24 湖南华曙高科技有限责任公司 Low-shrinkage light-cured resin for 3D (three-dimensional) printing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101200525A (en) * 2007-11-30 2008-06-18 京东方科技集团股份有限公司 Optical curing resin and preparation method thereof
CN101290473A (en) * 2008-05-26 2008-10-22 京东方科技集团股份有限公司 Photosensitive resin composition and method of making the same
CN101481492A (en) * 2009-02-12 2009-07-15 浙江工业大学 UV curing photosensitive resin for rapid moulding injection mold
CN101955625A (en) * 2010-09-06 2011-01-26 西安交通大学 Photocuring resin for investment casting in laser fast molding
CN105884981A (en) * 2016-06-17 2016-08-24 湖南华曙高科技有限责任公司 Low-shrinkage light-cured resin for 3D (three-dimensional) printing

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Address after: No. 181, Linyu Road, national high tech Industrial Development Zone, Changsha City, Hunan Province, 410205

Patentee after: Hunan Huashu High Tech Co.,Ltd.

Address before: No. 181, Linyu Road, national high tech Industrial Development Zone, Changsha City, Hunan Province, 410205

Patentee before: HUNAN FARSOON HIGH-TECH Co.,Ltd.