CN106478902A - A kind of photocurable resin material for casting - Google Patents

A kind of photocurable resin material for casting Download PDF

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Publication number
CN106478902A
CN106478902A CN201610850705.1A CN201610850705A CN106478902A CN 106478902 A CN106478902 A CN 106478902A CN 201610850705 A CN201610850705 A CN 201610850705A CN 106478902 A CN106478902 A CN 106478902A
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CN
China
Prior art keywords
resin material
photocurable resin
methyl
material according
epoxy resin
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Granted
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CN201610850705.1A
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Chinese (zh)
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CN106478902B (en
Inventor
袁博
佟凤宇
潘强
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Hunan Farsoon High Tech Co Ltd
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Hunan Farsoon High Tech Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

A kind of photocurable resin material for casting, including cycloaliphatic epoxy resin, fourth oxygen ring derivatives, bisphenol-A epoxy resin, the acrylate monomer nothing benzene ring structure, thermoplastic polymer and initiator.After the photocurable resin material roasting, carbon residual is less, it is adaptable to obtains the 3 D workpiece prototype of precision by way of 3 D-printing, carries out hot investment casting for substituting wax pattern.

Description

A kind of photocurable resin material for casting
Technical field
The present invention relates to photocurable resin material, and in particular to a kind of photocurable resin material for hot investment casting.
Background technology
At present, hot investment casting industry generally first makes prototype using wax material on wax injector, then in the outer of prototype Surface hangs ceramic slurry, then is placed in prototype fusing discharge under hot environment, and the slurry sintering ceramic of outer surface, after high-temperature roasting Casting metal, you can obtain high-precision casting workpiece.But prototype is made with wax material, it is necessary first to mould is made, so After could penetrate was moulding on wax injector, and Mold Making extremely takes, and cost is very high, once prototype parameter needs to repair Change, then will remake mould.In addition, for the extremely complex part of shape, even more cannot be produced with wax material high-precision The prototype of degree.
Rapid shaping technique is the Rapid Manufacturing Technology of a kind of direct utilization CAD data manufacture product of rising in recent years, It is advantageous that speed is fast, the manufacture that mould and cutter can complete complicated shape product is not needed, be one kind " Non-mould shaping " Technology can shorten the design of product and production cycle, reduce production cost, and wherein Stereolithography is that application at present is ripe a kind of Rapid shaping technique.
Have some and replace the Research Literature of wax pattern in hot investment casting with photocureable rapid shaping fabrication techniques prototype, such as Wang Wei's《Application of the photocureable rapid shaping in hot investment casting》With Yu Dongman's《Precision casting based on photocureable rapid shaping Make industrial analysis》Deng.After photocureable rapid shaping fabrication techniques colophony prototype, in the periphery of colophony prototype equably hanging material And stucco, multilayer shell is formed, then roasting removes colophony prototype and forms casting shell, casting metal, you can make foundry goods.This Technique need not make pressure wax-pattern to be had, low cost, and foundry goods cycle is short, is a kind of precision casting process of fast and low-cost.
However, the prototype of photocureable rapid shaping making is replaced wax pattern to yet suffer from problems.Especially prominent It is that the light-cured resin for being used at present is substantially as showing what the directions such as model, medical treatment, industrial design were developed, and if Use it for replacing the wax pattern in hot investment casting, then require less, the excessive carbon of carbon residual quantity after photocurable resin material roasting Residual quantity influences whether the dimensional accuracy of shell, and then causes the precision of casting workpiece undesirable, in addition also influences whether The surface quality of workpiece.
Content of the invention
The present invention is exactly for above not enough, there is provided a kind of combination property is superior, the less light of carbon residual quantity after roasting Curing resin material, it is adaptable to obtain the 3 D workpiece prototype of precision by way of 3 D-printing, carry out for substituting wax pattern Hot investment casting.
The present invention can be achieved through the following technical solutions:
A kind of photocurable resin material for casting, including following weight proportion component:Cycloaliphatic epoxy resin 10-40%, fourth Oxygen ring derivatives 10-30%, bisphenol-A epoxy resin 5-50%, nothing the acrylate monomer 10-40% of benzene ring structure, thermoplastic Property polymer 1-5%, initiator 5-15%.
Further, the cycloaliphatic epoxy resin is 3,4- epoxycyclohexyl-methyl -3,4- epoxycyclohexyl formic acid esters, Double ((3,4- epoxycyclohexyl) methyl) adipate esters, hexahydrophthalic acid bisglycidyl ester, 3,4- epoxycyclohexyl first One or more in methyl acrylate.
Further, the fourth oxygen ring derivatives are 3- methylol -1- oxetanes, 2- hydroxymethyl-oxetane, One or more in 3- methyl -3- hydroxymethyl-oxetane.
Further, the bisphenol-A epoxy resin is the liquid hydrogenated bisphenol-A of epoxide equivalent 190-350g/eq Resin.
Further, the acrylate monomer nothing benzene ring structure is tripropylene glycol diacrylate, DPG two Acrylate, 1,6- hexanediyl ester, polyethyleneglycol diacrylate, trimethylolpropane trimethacrylate, three hydroxyls Trimethacrylate, one or more in pentaerythritol triacrylate.
Further, the inertia thermoplastic polymer is ethylene-vinyl acetate copolymer class.
Further, the initiator is Diaryl iodonium hexafluorophosphate, Diaryl iodonium hexafluoro arsenate, triaryl Sulphur hexafluorophosphate, 2- hydroxy-2-methyl -1- phenyl -1- acetone, benzophenone, dimethoxybenzoin, chlorinated diphenyl ketone In one or more.
The present invention has the advantages that:
All containing a large amount of bisphenol A type epoxy resins and containing benzene ring structure or high crosslink density in existing light-cured resin formula After acrylate, a large amount of benzene ring structures or mistake high crosslink density can cause material calcination, carbon residual quantity is higher, has a strong impact on precision The dimensional accuracy and surface quality of casting shell, has selected the epoxy resin poor nothing benzene ring structure and heat endurance in the present invention This problem is solved well with acrylate;
The present invention has selected thermoplastic ethylene-vinyl acetate copolymer, in the environment of high-temperature roasting, the thermoplastic polymerization Thing can be changed into flowable state, can cause serious destruction to the structure of 3 D workpiece prototype and overall mechanical properties, promote in prototype Cured epoxy resin and acrylate more thoroughly decompose at high temperature, reduce further the residual of the carbon after material calcination Amount.
Specific embodiment
With reference to embodiment, the present invention is done and is further described in detail.
Comparative example
Photocurable resin material in comparative example, is made up of the material of following mass fraction:Bisphenol A type epoxy resin 30%, 3- hydroxyl Methyl isophthalic acid-oxetanes 10%, bisphenol-A epoxy resin 25%, dipentaerythritol acrylate 9%, ethoxylated bisphenol A dimethylacrylate 12%, Diaryl iodonium hexafluorophosphate 9%, benzophenone 5%.
Embodiment 1
Photocurable resin material in embodiment 1, is made up of the material of following mass fraction:3,4- epoxycyclohexyl-methyl -3, 4- epoxycyclohexyl formic acid esters 20%, 3- methylol -1- oxetanes 15%, bisphenol-A epoxy resin 30%, 3 the third two Alcohol diacrylate 18%, pentaerythritol triacrylate 7%, ethylene-vinyl acetate copolymer 1%, Diaryl iodonium hexafluorophosphoric acid Salt 7%, benzophenone 2%.
Embodiment 2
Photocurable resin material in embodiment 2, is made up of the material of following mass fraction:3,4- epoxycyclohexyl-methyl -3, 4- epoxycyclohexyl formic acid esters 8%, hexahydrophthalic acid bisglycidyl ester 2%, 2- hydroxymethyl-oxetane 25%, hydrogenation Bisphenol A type epoxy resin 35%, 1,6- hexanediyl ester 10%, trimethylolpropane trimethacrylate 5%, ethyl vinyl acetate Ethylene copolymer 3%, Diaryl iodonium hexafluoro arsenate 8%, dimethoxybenzoin 4%.
Embodiment 3
Photocurable resin material in embodiment 3, is made up of the material of following mass fraction:3,4- epoxycyclohexyl-methyl -3, 4- epoxycyclohexyl formic acid esters 22%, 3,4- epoxycyclohexyl-methyl methacrylate 15%, 3- methyl -3- methylol oxa- rings Butane 10%, bisphenol-A epoxy resin 28%, tripropylene glycol diacrylate 7%, polyethyleneglycol diacrylate 2%, season penta Tetrol triacrylate 5%, ethylene-vinyl acetate copolymer 1%, triaryl sulphur hexafluorophosphate 5%, benzophenone 5%
Using above example light-cured resin at identical conditions, on rapidform machine make 3 D workpiece, Ran Houmo Intend the condition of roasting prototype in precision casting process(1000 DEG C, 2 hours), carbon residual quantity after test piece roasting, as a result such as Table 1.
1 carbon residual quantity test comparison result of table
Sequence number Comparative example Embodiment 1 Embodiment 2 Embodiment 3
Carbon residual quantity 1.2% 0.5% 0.3% 0.6%
From embodiment, the photocurable resin material of the present invention, after the 3 D workpiece roasting made by which, charcoal residual quantity is obvious Reduce, be particularly suited for carrying out hot investment casting.
Above example is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned reality Example is applied, all technical schemes belonged under thinking of the present invention all should belong to protection scope of the present invention.It should be pointed out that without departing from this Some modifications and modification under the premise of inventive principle, should be regarded as protection scope of the present invention.

Claims (7)

1. a kind of for cast photocurable resin material, it is characterised in that including following weight proportion component:Alicyclic epoxy Resin 10-40%, fourth oxygen ring derivatives 10-30%, bisphenol-A epoxy resin 5-50%, nothing the acrylate list of benzene ring structure Body 10-40%, thermoplastic polymer 1-5%, initiator 5-15%.
2. photocurable resin material according to claim 1, it is characterised in that the cycloaliphatic epoxy resin is 3,4- ring Oxygen cyclohexyl methyl -3,4- epoxycyclohexyl formic acid esters, double ((3,4- epoxycyclohexyl) methyl) adipate esters, hexahydro neighbour's benzene two Formic acid bisglycidyl ester, one or more in 3,4- epoxycyclohexyl-methyl methacrylates.
3. photocurable resin material according to claim 1, it is characterised in that the fourth oxygen ring derivatives are 3- hydroxyl first Base -1- oxetanes, 2- hydroxymethyl-oxetane, one or more in 3- methyl -3- hydroxymethyl-oxetane.
4. photocurable resin material according to claim 1, it is characterised in that the bisphenol-A epoxy resin is The liquid hydrogenated bisphenol a resin of epoxide equivalent 190-350g/eq.
5. photocurable resin material according to claim 1, it is characterised in that the acrylate list nothing benzene ring structure Body is tripropylene glycol diacrylate, propylene glycol diacrylate, 1,6- hexanediyl ester, two propylene of polyethylene glycol Acid esters, trimethylolpropane trimethacrylate, trimethylol-propane trimethacrylate, in pentaerythritol triacrylate One or more.
6. photocurable resin material according to claim 1, it is characterised in that the thermoplastic polymer is ethene-vinegar Sour ethylene copolymer species.
7. photocurable resin material according to claim 1, it is characterised in that the initiator is Diaryl iodonium hexafluoro Phosphate, Diaryl iodonium hexafluoro arsenate, triaryl sulphur hexafluorophosphate, 2- hydroxy-2-methyl -1- phenyl -1- acetone, Benzophenone, dimethoxybenzoin, one or more in chlorinated diphenyl ketone.
CN201610850705.1A 2016-09-26 2016-09-26 A kind of photocurable resin material for casting Active CN106478902B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107141424A (en) * 2017-05-19 2017-09-08 湖南华曙高科技有限责任公司 Photocurable resin material
CN108774376A (en) * 2018-06-19 2018-11-09 深圳摩方新材科技有限公司 A kind of resin mold prototype formula and its full form casting process for photocureable rapid shaping
CN110272521A (en) * 2019-05-07 2019-09-24 络合高新材料(上海)有限公司 3D printing flexibility color inhibition photosensitive resin and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101200525A (en) * 2007-11-30 2008-06-18 京东方科技集团股份有限公司 Optical curing resin and preparation method thereof
CN101290473A (en) * 2008-05-26 2008-10-22 京东方科技集团股份有限公司 Photosensitive resin composition and method of making the same
CN101481492A (en) * 2009-02-12 2009-07-15 浙江工业大学 UV curing photosensitive resin for rapid moulding injection mold
CN101955625A (en) * 2010-09-06 2011-01-26 西安交通大学 Photocuring resin for investment casting in laser fast molding
CN105884981A (en) * 2016-06-17 2016-08-24 湖南华曙高科技有限责任公司 Low-shrinkage light-cured resin for 3D (three-dimensional) printing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101200525A (en) * 2007-11-30 2008-06-18 京东方科技集团股份有限公司 Optical curing resin and preparation method thereof
CN101290473A (en) * 2008-05-26 2008-10-22 京东方科技集团股份有限公司 Photosensitive resin composition and method of making the same
CN101481492A (en) * 2009-02-12 2009-07-15 浙江工业大学 UV curing photosensitive resin for rapid moulding injection mold
CN101955625A (en) * 2010-09-06 2011-01-26 西安交通大学 Photocuring resin for investment casting in laser fast molding
CN105884981A (en) * 2016-06-17 2016-08-24 湖南华曙高科技有限责任公司 Low-shrinkage light-cured resin for 3D (three-dimensional) printing

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107141424A (en) * 2017-05-19 2017-09-08 湖南华曙高科技有限责任公司 Photocurable resin material
CN107141424B (en) * 2017-05-19 2019-08-06 湖南华曙高科技有限责任公司 Photocurable resin material
CN108774376A (en) * 2018-06-19 2018-11-09 深圳摩方新材科技有限公司 A kind of resin mold prototype formula and its full form casting process for photocureable rapid shaping
CN108774376B (en) * 2018-06-19 2021-07-20 深圳摩方新材科技有限公司 Resin mold prototype formula for photocuring rapid prototyping and investment casting process thereof
CN110272521A (en) * 2019-05-07 2019-09-24 络合高新材料(上海)有限公司 3D printing flexibility color inhibition photosensitive resin and preparation method thereof

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Address after: No. 181, Linyu Road, national high tech Industrial Development Zone, Changsha City, Hunan Province, 410205

Patentee after: Hunan Huashu High Tech Co.,Ltd.

Address before: No. 181, Linyu Road, national high tech Industrial Development Zone, Changsha City, Hunan Province, 410205

Patentee before: HUNAN FARSOON HIGH-TECH Co.,Ltd.