A kind of manufacturing method for making the material and abrasive wheel of abrasive wheel
Technical field
The present invention relates to abrasive wheel technical fields, and in particular to a kind of material and abrasive wheel for making abrasive wheel
Manufacturing method.
Background technology
It in the production process of cutter, not only needs to be ground the blade of cutter, keeps cutter sharper, need pair
Cutter is passivated processing.Cutter blade after Passivation Treatment forms fillet and is not easy to burst apart, and service life increases.Existing monocrystalline
Diamond cutter is to carry out grinding passivation by abrasive wheel, and the material of abrasive wheel plays very important work to the processing of cutter
With, and existing abrasive wheel machining accuracy and efficiency is not high.
Invention content
The technical problem to be solved in the present invention is, provides a kind of system for making the material and abrasive wheel of abrasive wheel
Make method, it is intended to manufacture a kind of abrasive wheel, the passivation machining accuracy and grinding efficiency of cutter can be improved.
The present invention provides a kind of material for making abrasive wheel, includes the material of following mass percent:Abrasive material 65%-
75%, bonding agent 25%-35%;The abrasive material is plastic material, diamond dust, blue wax powder are mixed by following mass percent and
At:Plastic material 61%-81%, diamond dust 12%-24%, blue wax powder 7%-15%;The plastic material be hydrogenated butyronitrile glue,
Polypropylene, medium-alkali glass fibre are mixed by following mass percent:Hydrogenated butyronitrile glue 37%-47%, polipropene 25 %-
31%, medium-alkali glass fibre 28%-32%;The bonding agent is phenolic resin, furfural, dibutyl ester are mixed by following mass percent
It closes:Phenolic resin 60%-70%, furfural 17%-23%, dibutyl ester 13%-17%.
Further, the material includes the plastic material that mass percent is 71%.
Further, the material includes the diamond dust that mass percent is 18%.
Further, the material includes the blue wax powder that mass percent is 11%.
The present invention also provides a kind of manufacturing methods of abrasive wheel, include the following steps:
S1) by the above-mentioned material for making abrasive wheel, be mixed and stirred for uniformly, forming mixed material;
S2) mixed material is injected into abrasive wheel mold, compacting forms abrasive wheel blank;
S3) by abrasive wheel blank heating, drying;
S4 the abrasive wheel after) will be hot-forming is put into grinding machine and carries out cross grinding to the visible abrasive material of grinding wheel surface;
S5 abrasive wheel after grinding) is fired into abrasive wheel finished product.
Further, further comprising the steps of before step S2:By the preheating temperature of the abrasive wheel mold to 70
℃-90℃。
Further, drying temperature is arranged at 110 DEG C -120 DEG C.
Further, step S5 specifically includes following steps:It is small that abrasive wheel is fired at a temperature of 170 DEG C -190 DEG C to 3
When, cooled to room temperature obtains abrasive wheel finished product.
Compared with prior art, a kind of material for making abrasive wheel of the invention, by plastic material, diamond dust is blue
Wax powder is mixed as abrasive material, wherein plastic cement by hydrogenated butyronitrile glue, polypropylene, medium-alkali glass fibre.Due to hydrogenated butyronitrile glue
Applicable temperature is higher, will not be sticked on cutter because temperature is high when grinding;Polypropylene, which is easy to injection molding, has certain adhesive effect;
Medium-alkali glass fibre can increase the hardness of abrasive wheel, can effectively bear larger operating on centrifugal force;And diamond dust then improves grinding
The grinding accuracy and grinding rate of wheel;Blue wax can increase polishing effect, improve the finish of cutter.It is ground made of the material
Mill is used for cutting tool dulling high precision machining, and finish is good.
Specific implementation mode
The present invention provides a kind of material for making abrasive wheel, includes the material of following mass percent:Abrasive material 65%-
75%, bonding agent 25%-35%;The abrasive material is plastic material, diamond dust, blue wax powder are mixed by following mass percent and
At:Plastic material 61%-81%, diamond dust 12%-24%, blue wax powder 7%-15%;The plastic material be hydrogenated butyronitrile glue,
Polypropylene, medium-alkali glass fibre are mixed by following mass percent:Hydrogenated butyronitrile glue 37%-47%, polipropene 25 %-
31%, medium-alkali glass fibre 28%-32%;The bonding agent is phenolic resin, furfural, dibutyl ester are mixed by following mass percent
It closes:Phenolic resin 60%-70%, furfural 17%-23%, dibutyl ester 13%-17%.By plastic material, diamond dust, blue wax
Powder is mixed as abrasive material, wherein plastic cement by hydrogenated butyronitrile glue, polypropylene, medium-alkali glass fibre.Since hydrogenated butyronitrile glue is suitable
It is higher with temperature, it will not be sticked on cutter because temperature is high when grinding;Polypropylene, which is easy to injection molding, has certain adhesive effect;In
Alkali containing glass fibre can increase the hardness of abrasive wheel, can effectively bear larger operating on centrifugal force;And diamond dust then improves abrasive wheel
Grinding accuracy and grinding rate;Blue wax can increase polishing effect, improve the finish of cutter.It is ground made of the material
Wheel is used for cutting tool dulling high precision machining, and finish is good.
The present invention also provides a kind of manufacturing methods of abrasive wheel, respectively include following several embodiments:
Embodiment one
The present embodiment provides a kind of manufacturing methods of abrasive wheel, include the following steps:
S1) by the material of following mass percent:Abrasive material 65%, bonding agent 35% be mixed and stirred for uniformly, being formed
Mixed material:Abrasive material is plastic material, diamond dust, blue wax powder are mixed by following mass percent:Plastic material 61% bores
Mountain flour 24%, blue wax powder 15%;Plastic material is hydrogenated butyronitrile glue, polypropylene, medium-alkali glass fibre by following mass percent
It mixes:Hydrogenated butyronitrile glue 37%, polypropylene 31%, medium-alkali glass fibre 32%;Bonding agent is phenolic resin, furfural, two
Butyl ester is mixed by following mass percent:Phenolic resin 60%, furfural 23%, dibutyl ester 17%.
S2) mixed material is injected into abrasive wheel mold, compacting forms abrasive wheel blank;Specifically, step S2 it
The preceding preheating temperature by abrasive wheel mold is to 70 DEG C.
S3) by abrasive wheel blank heating, drying;Specifically, drying temperature is arranged at 110 DEG C.
S4 the abrasive wheel after) will be hot-forming is put into grinding machine and carries out cross grinding to the visible abrasive material of grinding wheel surface.
S5 abrasive wheel after grinding) is fired into abrasive wheel finished product.Specifically, abrasive wheel is burnt at a temperature of 170 DEG C
System 3 hours, cooled to room temperature obtains abrasive wheel finished product.
Embodiment two
The present embodiment provides a kind of manufacturing methods of abrasive wheel, include the following steps:
S1) by the material of following mass percent:Abrasive material 70%, bonding agent 30% be mixed and stirred for uniformly, being formed
Mixed material;Abrasive material is plastic material, diamond dust, blue wax powder are mixed by following mass percent:Plastic powder 71%, diamond
Powder 18%, blue wax powder 11%;Plastic material is hydrogenated butyronitrile glue, polypropylene, medium-alkali glass fibre are mixed by following mass percent
It closes:Hydrogenated butyronitrile glue 42%, polypropylene 28%, medium-alkali glass fibre 30%;Bonding agent is phenolic resin, furfural, two fourths
Ester is mixed by following mass percent:Phenolic resin 65%, furfural 20%, dibutyl ester 15%.
S2) mixed material is injected into abrasive wheel mold, compacting forms abrasive wheel blank;Specifically, step S2 it
The preceding preheating temperature by abrasive wheel mold is to 80 DEG C.
S3) by abrasive wheel blank heating, drying;Specifically, drying temperature is arranged at 115 DEG C.
S4 the abrasive wheel after) will be hot-forming is put into grinding machine and carries out cross grinding to the visible abrasive material of grinding wheel surface;
S5 abrasive wheel after grinding) is fired into abrasive wheel finished product.Specifically, abrasive wheel is burnt at a temperature of 180 DEG C
System 3 hours, cooled to room temperature obtains abrasive wheel finished product.
Embodiment three
The present embodiment provides a kind of manufacturing methods of abrasive wheel, include the following steps:
S1) by the material of following mass percent:Abrasive material 75%, bonding agent 25% be mixed and stirred for uniformly, being formed
Mixed material;Abrasive material is plastic material, diamond dust, blue wax powder are mixed by following mass percent:Plastic powder 81%, diamond
Powder 12%, blue wax powder 7%;Plastic material is hydrogenated butyronitrile glue, polypropylene, medium-alkali glass fibre by the mixing of following mass percent
It forms:Hydrogenated butyronitrile glue 47%, polipropene 25 %, medium-alkali glass fibre 28%;Bonding agent is phenolic resin, furfural, dibutyl ester
It is mixed by following mass percent:Phenolic resin 70%, furfural 17%, dibutyl ester 13%.
S2) mixed material is injected into abrasive wheel mold, compacting forms abrasive wheel blank;Specifically, step S2 it
The preceding preheating temperature by abrasive wheel mold is to 90 DEG C.
S3) by abrasive wheel blank heating, drying;Specifically, drying temperature is arranged at 120 DEG C.
S4 the abrasive wheel after) will be hot-forming is put into grinding machine and carries out cross grinding to the visible abrasive material of grinding wheel surface.
S5 abrasive wheel after grinding) is fired into abrasive wheel finished product.Specifically, abrasive wheel is burnt at a temperature of 190 DEG C
System 3 hours, cooled to room temperature obtains abrasive wheel finished product.
It should be understood that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations, to ability
It for field technique personnel, can modify to technical solution described in the above embodiment, or special to which part technology
Sign carries out equivalent replacement;And all such modifications and replacement, it should all belong to the protection domain of appended claims of the present invention.