CN106475584B - A kind of micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy - Google Patents

A kind of micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy Download PDF

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Publication number
CN106475584B
CN106475584B CN201610995294.5A CN201610995294A CN106475584B CN 106475584 B CN106475584 B CN 106475584B CN 201610995294 A CN201610995294 A CN 201610995294A CN 106475584 B CN106475584 B CN 106475584B
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Prior art keywords
microflute
cutting
micro
cutting edge
rake face
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CN106475584A (en
Inventor
刘勇
何林
邹中妃
蒋宏婉
占刚
吴锦行
杨薪玉
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Guizhou University
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Guizhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/04Overall shape
    • B23B2200/0447Parallelogram
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/08Rake or top surfaces
    • B23B2200/086Rake or top surfaces with one or more grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2222/00Materials of tools or workpieces composed of metals, alloys or metal matrices
    • B23B2222/28Details of hard metal, i.e. cemented carbide

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

The invention discloses a kind of micro-structure carbide-tipped lathe tool pieces of cutting GH4169 alloy.Including rake face (1), the edge of rake face (1) is equipped with main cutting edge (2), and microflute (5) is equipped at the cutting edge near field (4) of rake face (1);The microflute (5) is in asymmetric, the whole wide and deep J-type micro-structure such as not.The present invention has the characteristics that reduce cutting cooling and improves tool life.

Description

A kind of micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy
Technical field
The present invention relates to a kind of cutting tool in machining field, especially a kind of cutting GH4169 alloy Micro-structure carbide-tipped lathe tool piece.
Background technology
Machining is the main means of machinery manufacturing industry material removal, and the quality of cutting tool directly affects cutting The efficiency and processing quality of processing.In the cutting process, main portions of the cutting edge as material removal, cutting edge and cutting edge (cutting edge near field refers to the tiny area on cutter rake face close to cutting edge, such as dotted line packet in Fig. 2 in neighbouring rake face region The region enclosed) working environment is the most severe, and its structure is directly related to the efficiency and quality of cutting wear and processing Processing, so rational cutting edge and cutting edge near field structure design are particularly important to the performance for promoting lathe tool.Industry pair at present The structure design of cutter rake face is concentrated mainly on the design of antifriction slot and chip-breaker, the former be primarily upon how to reduce cutter with The friction of chip bottom metal improves durability to achieve the purpose that reduce cutting temperature, and the latter, which is concerned with how to rationally design, to be made Chip can fracture or be bent as requested, avoid influencing processing and machined surface quality.When machining, the temperature meeting of cutter It drastically increases, this can not only reduce cutting wear, but also can reduce machining quality.Industry mainly uses at present Cooling means are to be cooled down using coolant liquid in processing, the cool-down method can only reduce lathe tool surface temperature you.By above-mentioned It is found that how industry reduces structure design of the cutting temperature to lathe tool cutting edge near field not yet at present.
Invention content
The object of the present invention is to provide a kind of rake face cutting edge near field micro-structure of cutting GH4169 alloy is hard Matter alloy turning insert.The present invention has the characteristics that reduce cutting temperature and improves tool life.
Technical scheme of the present invention:A kind of micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy, including it is preceding The edge of knife face, rake face is equipped with main cutting edge, and microflute is equipped at the cutting edge near field of rake face;The microflute is not in right Claim, the whole not wide and deep J-type micro-structure such as not.
In the micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy above-mentioned, the microflute is on rake face Section be asymmetrical curve type, the bottom surface of microflute is in plane or cambered surface, and the depth capacity H of microflute is 0.27~0.34mm.
In the micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy above-mentioned, the length L of the microflute is The width W of 2.15~2.66mm, microflute are 0.89~1.21mm.
In the micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy above-mentioned, the microflute is cut close to master It is 0.06~0.09mm to cut minimum range T of the outer rim of sword side away from main cutting edge.
In the micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy above-mentioned, the outer rim of the microflute and master The type of attachment of cutting edge equal height type for equal height type and not.
In the micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy above-mentioned, along perpendicular to main flank direction Observation, the main cutting edge is of a straight line type or arc line type.
Advantageous effect
Compared with prior art, the present invention makes cutter by the micro groove structure of the setting J-type at rake face cutting edge near field When cutting GH4169 alloy, the temperature of knife-bits actual contact area (region is located at cutting edge near field) reduce to Effectively improve cutting wear.It is well known that cutter is during the cutting process, severe friction and shape can occur for knife-bits contact zone Become, generates localized hyperthermia's high pressure, generate a large amount of cutting heats;Shearing slip occurs for primary deformation zone during the cutting process simultaneously, cuts The anti-shearing work of deformation almost all for cutting region is converted into cutting heat, by the transmission of heat, also results in Tool in Cutting temperature Raising.In the present invention, applicant by being found to many experiments analysis of GH4169 alloy, when on rake face away from master (distance is the outer rim close to main cutting edge side away from main cutting edge to the distance of 0.06~0.1mm of cutting edge (optimal is 0.1mm) Distance, i.e. T) merging " J " type micro groove structure, microflute depth capacity H is between 0.27~0.34mmmm and the length L of microflute is When 2.15~2.66mm, maximum width W are 0.89~1.21mm, the new construction of cutting edge near field has more apparent cooling-down effect;It is main If because:1) presence of microflute increases chip and cutter rake face contact area, reduces cutter in knife-bits contact position area Direct stress, which gradually decreases to a certain critical value, reduces the possibility to rub in occurring inside chip underlying metal, So that in script knife-bits contact zone part friction area be converted into external friction region i.e. bond friction zone be converted into sliding friction Area, since interior friction area is the main source region of cutter heat, the reduction in the region results in tool temperature reduction;2) micro- The presence of slot changes the Thermal-mechanical Coupling effect of tool cutting process, changes primary deformation zone stress-strain state, improves Primary deformation zone shearing slip reduces the generation of cutting heat.Comprehensive function so that Tool in Cutting temperature is effectively reduced, in turn Effectively ensure the durability of lathe tool.
In the use of the present invention, microflute also has the function of chip breaking, microflute makes in cutting process chip along its surface flow, Curved surface generates certain barrier effect to the flowing of chip so that chip crimps, when chip flows through outside microflute When edge, by the high stress at this, when the strain that cutting occurs because being acted on by local stress reaches its limiting strain When value, chip can fracture.Compared with common chip-breaker and antifriction slot, the difference of microflute of the present invention, in addition to above-mentioned Except design principle, the location of microflute is mainly generally less than on knife-bits contact zone of rake face cutting edge near field, scale Chip-breaker and antifriction slot, and the range of its present position is relatively distant from main cutting edge;In cutting process microflute cutter of the present invention with Almost Full connected or the overwhelming majority contact (as shown in Fig. 6-Figure 11) of the contact shape of chip bottom, increases chip and knife before cutter Face contact area, reduce cutter knife-bits contact position area direct stress;And the contact of common antifriction slot cutter and chip bottom For incomplete contact between, because the design main purpose of common antifriction slot is to reduce the contact of cutter and chip bottom.
In order to more preferably prove that beneficial effects of the present invention, applicant have done following emulation experiment:It is closed using ordinary rigid Golden turning insert (hereinafter referred to as compareing lathe tool) carries out cutting GH4169 alloy simulation comparison with the present invention.
In identical machining condition, (cutting data, cutter are several with each group of contrast experiment of the invention for above-mentioned control lathe tool What structure, cutter and workpiece material etc.) under carry out, cut the simulation comparison experiment scheme and result such as table of GH4169 alloy Shown in 1.
Table 1
As shown in Table 1, the highest of cutter can effectively be reduced using the present invention, cooling extent is up to 10~25%, cooling-down effect Obviously.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention;
Fig. 2 is the structural schematic diagram at the M of Fig. 1;
Structural schematic diagram when Fig. 3 is zero anterior angle on the Section A-A of Fig. 2;
Structural schematic diagram when Fig. 4 is negative rake on the Section A-A of Fig. 2;
Structural schematic diagram when Fig. 5 is positive rake angle on the Section A-A of Fig. 2;
Fig. 6 is Vc=35m/min, f=0.18mm, ap=2.5mm and γ0When being 0 °, knife-bits contact condition of microflute is imitative True figure;
Fig. 7 is Vc=40m/min, f=0.18mm, ap=2.5mm and γ0When being 0 °, knife-bits contact condition of microflute is imitative True figure;
Fig. 8 is Vc=35m/min, f=0.18mm, ap=2.5mm and γ0When being -15 °, knife-bits contact condition of microflute Analogous diagram;
Fig. 9 is Vc=40m/min, f=0.18mm, ap=2.5mm and γ0When being -15 °, knife-bits contact condition of microflute Analogous diagram;
Figure 10 is Vc=35m/min, f=0.18mm, ap=2.5mm and γ0When being 19 °, knife-bits contact condition of microflute Analogous diagram;
Figure 11 is Vc=40m/min, f=0.18mm, ap=2.5mm and γ0When being 19 °, knife-bits contact condition of microflute Analogous diagram.
Label in attached drawing be:1- rake faces, 2- main cutting edges, 3- outer rims, 4- cutting edge near field, 5- microflutes, 6- points of a knife, The bottom surfaces 7-.
Specific implementation mode
The present invention is further illustrated with reference to the accompanying drawings and examples, but be not intended as to the present invention limit according to According to.
Embodiment 1.It is a kind of cutting GH4169 alloy micro-structure carbide-tipped lathe tool piece, constitute as shown in Figure 1, Including rake face 1, the edge of rake face 1 is equipped with main cutting edge 2, and microflute 5 is equipped at the cutting edge near field 4 of rake face 1;Described Microflute 5 is in asymmetric, the whole not wide and deep J-type micro-structure (as shown in Figure 2) such as not.
Microflute 5 (as in Figure 3-5) above-mentioned is asymmetrical curve type, the bottom surface of microflute 5 in the section on rake face 1 7 be in plane, and the depth capacity H of microflute 5 is 0.27~0.34mm.
The length L of microflute 5 above-mentioned is 2.15~2.66mm;The maximum width W of microflute 5 it is (as shown in Figure 2) for 0.89~ 1.21mm。
Minimum range T of the outer rim 3 of 2 side of close main cutting edge of microflute 5 above-mentioned away from main cutting edge 2 is (such as Fig. 2 institutes Show) it is 0.06~0.09mm.
The outer rim 3 of microflute 5 above-mentioned and the type of attachment of main cutting edge 2 are equal height type (zero anterior angle) or equal height type be not (just, Negative rake), (as in Figure 3-5).
It is observed along perpendicular to main flank direction, main cutting edge 2 above-mentioned is of a straight line type or arc line type.

Claims (3)

1. a kind of micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy, it is characterised in that:Including rake face(1), Rake face(1)Edge be equipped with main cutting edge(2), rake face(1)Cutting edge near field(4)Place is equipped with microflute(5);Described is micro- Slot(5)In asymmetric, the whole not wide and deep J-type micro-structure such as not;The microflute(5)In rake face(1)On section For asymmetrical curve type, microflute(5)Bottom surface(7)In plane or cambered surface, microflute(5)Depth capacity H be 0.27~0.34mm; The microflute(5)Length L be 2.15~2.66mm, microflute(5)Width W be 0.89~1.21mm;The microflute(5) Close main cutting edge(2)The outer rim of side(3)Away from main cutting edge(2)Minimum range T be 0.06~0.09mm.
2. the micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy according to claim 1, it is characterised in that: The microflute(5)Outer rim(3)With main cutting edge(2)Type of attachment be equal height type and not equal height type.
3. the micro-structure carbide-tipped lathe tool piece of the cutting GH4169 alloy according to claims 1 or 2, feature It is:It is observed along perpendicular to main flank direction, the main cutting edge(2)It is of a straight line type or arc line type.
CN201610995294.5A 2016-11-11 2016-11-11 A kind of micro-structure carbide-tipped lathe tool piece of cutting GH4169 alloy Active CN106475584B (en)

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CN107096931A (en) * 2017-05-18 2017-08-29 贵州大学 A kind of hard alloy microflute lathe tool for cutting titanium alloy TC 4
CN107138753B (en) * 2017-07-04 2023-05-09 贵州大学 Micro-groove hard alloy turning blade for cutting high-temperature alloy GH4169
EP3542936A1 (en) 2018-03-22 2019-09-25 AB Sandvik Coromant A cutting insert for a shoulder milling tool
CN112809033B (en) * 2020-12-30 2024-01-30 贵州大学 Microstructure hard alloy turning blade for cutting AISI201
CN113399692A (en) * 2021-06-16 2021-09-17 上海应用技术大学 Composite micro-textured superhard cutter

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Inventor after: Liu Yong

Inventor after: He Lin

Inventor after: Zou Zhongfei

Inventor after: Jiang Hongwan

Inventor after: Zhan Gang

Inventor after: Wu Jinxing

Inventor after: Yang Xinyu

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