CN102601436A - Double-arc irregular shaped inner-cooling type efficient titanium alloy milling tool - Google Patents
Double-arc irregular shaped inner-cooling type efficient titanium alloy milling tool Download PDFInfo
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- CN102601436A CN102601436A CN2012100532269A CN201210053226A CN102601436A CN 102601436 A CN102601436 A CN 102601436A CN 2012100532269 A CN2012100532269 A CN 2012100532269A CN 201210053226 A CN201210053226 A CN 201210053226A CN 102601436 A CN102601436 A CN 102601436A
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Abstract
The invention relates to a double-arc irregular shaped inner-cooling type efficient titanium alloy milling tool. High processing difficulty, low cutting efficiency and short service life of a tool are caused by the mutual influence of physical, chemical and mechanical properties of titanium alloy, so that the titanium alloy becomes a typical difficultly processed material. The double-arc irregular shaped inner-cooling type efficient titanium alloy milling tool comprises a tool handle (1), wherein the tool handle (1) is transited to a milling tool bit with a double-arc shape at the front end through a cone (2); a pair of chip pockets (6) with front angle structures are arranged on one side of the tool bit; a cooling liquid channel (5) is arranged at the center of the tool; an outlet of the cooling liquid channel is located on the end part of the tool; and a negative chamfered edge (7) is arranged on the tail part of the tool. The invention is applied to the milling tool.
Description
Technical field
the present invention relates to a kind of milling cutter.
Background technology
Difficulty of processing is big, stock-removing efficiency is low, cutter life is short owing to influencing each other of titanium alloy physics, chemistry and mechanical performance caused
, makes it become a kind of typical difficult-to-machine material.Its main s cap processing is following:
(1) smear metal and the rake face contact area is little, point of a knife stress is big, temperature is high, thus point of a knife and cutting edge easy abrasion made.
(2) coefficient of friction is big.Under the same conditions, titanium alloy material is compared with ordinary carbon steel, and its coefficient of friction is big, and the frictional work of being done when rake face is flowed through in smear metal is big, causes the frictional interface temperature higher, makes cutter be easy to wearing and tearing.
(3) chemism is high.Chemism is very high during titanium alloy high-temperature; Can chemical reaction take place with airborne oxygen, nitrogen and steam etc.; Generate hardened layer at titanium alloy surface; Cause workpiece hardness to increase substantially, reduced workpiece plasticity simultaneously and made smear metal and the contact length of rake face further reduces, cause tool wear to be accelerated.
(4) pyroconductivity is low.The thermal conductivity factor of titanium alloy have only respectively iron 1/5, aluminium 1/14, the contact length of cutter and smear metal is short in addition, makes heat in metal cutting accumulate near the small size the cutting edge and is difficult for distributing, and causes the cutter temperature too high, has accelerated the wearing and tearing of cutter.
(5) elastic modelling quantity is little.Because the titanium alloy elastic modulus is little, yield tensile ratio is big, makes the own finished surface of workpiece in working angles, very easily produce resilience, cause the wear of the tool flank aggravation and the workpiece deformation of cutter easily.
Have relatively high expectations to lathe
(6).Cutting of Ti Alloy requires lathe good rigidly, vibration little, and the process system to lathe has certain requirement in use, and the machine tool chief axis beat is little; Knife rest and whole machining process system rigidity will be got well; And machine vibration is little, and anti-cutter generation tipping is to improve the reliability of experimental data.
Summary of the invention
the present invention provide a kind of milling cutter.
The purpose of the invention is achieved in that
a kind of pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter; Its composition comprises: handle of a knife; Described handle of a knife carries out the transition to front end through cone and has two circular arc type milling cutter heads, and described cutter head one side has a pair of chip pocket with preceding corner structure, and described center cutter position has cooling passage; Described cooling passage outlet is positioned at the cutter end, and described cutter afterbody has negative chamfered edge.
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described pair of circular arc type milling cutter head comprises the small curve bulb of cutter end, is the deep camber bulb between described small curve bulb and the cutter.
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described handle of a knife is cylindrical, diameter is 10 ~ 14mm.
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described handle of a knife diameter is 12mm.
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described cone has 2 ° ~ 4 ° tapering.
Above-mentioned two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters, described cone tapering is 3 °
The two circular arcs abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described negative chamfered edge are of a size of (45 ° of the x of 1mm ~ 2mm).
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described small curve bulb radius of curvature is 8 ~ 12mm.
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described small curve bulb radius of curvature is 10mm.
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described deep camber bulb radius of curvature is two times of small curve bulb radius of curvature, and the tolerance of 0.5mm is arranged.
?
Beneficial effect:
1. the present invention solve problems such as titanium alloy cutting temperature height, the too early wear out failure of cutter and high-speed milling in semifinishing and fine finishining process be not steady, effectively improve cutter life-span and working (machining) efficiency, reduce production costs.
top 2. of the present invention bulb partly adopts two circular arc surdimensionnement, and position, ball head knife tip is the small curve circular arc, and bulb tip and cone excessively part are the deep camber circular arc.The cutter head of two arc structures, its axial cross section are oval, under the prerequisite that guarantees the cutter rigidity, have improved the point of a knife tapering of cutter to greatest extent, thereby have improved the sharpness of cutter, have effectively reduced the axial force of cutter in working angles simultaneously.
When
3. the present invention adopts this structure to produce above advantage; Not only can increase the contact area of cutting edge and surface of the work; Improve surface removal rate, the raising production and processing efficient of material, and can also effectively reduce processing cost.
chip pocket 4. of the present invention adopts the semiclosed grooved design of big plot ratio, and is the helical angle about 1 ° from point of a knife toward its bottom land of handle of a knife direction and handle of a knife central shaft.This design has improved the particularly discharge efficient of chip of smear metal; Can effectively guarantee handle of a knife rigidity and anti-crawl agentdefiection ability in the helical angle about 1 ° under the situation of high-speed milling, simultaneously smear metal and cooling fluid are ejected along the arc cell wall, thereby heat in metal cutting is taken away by smear metal and cooling fluid; The chip pocket of big plot ratio can effectively increase the area of dissipation that cutter is participated in the cutting position, can play dispersion simultaneously.
The optimal curvature of two arc cutters sub-district rate circular arc and deep camber circular arc has been announced in
5. the present invention; Realized the outflow of two arc cutter cleaning fluids like this; Cutting effect, the optimize results of running such as stage property intensity has improved industrial efficient and accuracy.
Description of drawings:
accompanying drawing 1 is the front view of this product.
accompanying drawing 2 is side views of this product.
accompanying drawing 3 is vertical views of Fig. 2.
The specific embodiment:
Embodiment 1:
a kind of pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter; Its composition comprises: handle of a knife 1; Described handle of a knife 1 carries out the transition to front end through cone 2 and has two circular arc type milling cutter heads, and described cutter head one side has a pair of chip pocket 6 with preceding corner structure, and described center cutter position has cooling passage 5; Described cooling passage outlet is positioned at the cutter end, and described cutter afterbody has negative chamfered edge 7.
Embodiment 2:
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described pair of circular arc type milling cutter head comprises the small curve bulb 4 of cutter end, is deep camber bulb 3 between described small curve bulb 4 and the cone 2.
Embodiment 3:
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described handle of a knife is cylindrical, diameter is 10 ~ 14mm.
Embodiment 4:
The described pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter that
are above-mentioned, described handle of a knife diameter is 12mm.
Embodiment 5:
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described cone has 2 ° ~ 4 ° tapering.
Embodiment 6:
The described pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter that
are above-mentioned, described cone tapering is 3 °.
Embodiment 7:
The two circular arcs abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described negative chamfered edge are of a size of (45 ° of the x of 1mm ~ 2mm).
Embodiment 8:
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described small curve bulb radius of curvature is 8 ~ 12mm.
Embodiment 9:
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described small curve bulb radius of curvature is 10mm.
Embodiment 10:
Two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters that
are above-mentioned, described deep camber bulb radius of curvature is two times of small curve bulb radius of curvature, and the tolerance of 0.5mm is arranged.
Embodiment 11:
the present invention is two circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters.Its contour structures is similar with monoblock type taper rose cutter substantially; Main innovate point is that the present invention adopts the design of the tangent formation bulb of circular arc of two different curvature; Be that position, ball head knife tip is the circular arc of small curve, the transitional region circular arc that position, ball head knife tip is connected with cone toward the handle of a knife direction is the deep camber circle.Chip pocket adopts the semiclosed grooved design of big plot ratio, and is the helical angle about 1 ° from point of a knife toward its bottom land of handle of a knife direction and handle of a knife central shaft.Handle of a knife is designed with thin cooling passage toward the geometric center of participating in the cutting zone direction, and at deep camber circular arc place two axial symmetry spouts is arranged.
Claims (10)
1. two circular arcs abnormity inner-cooled titanium alloy high-efficient milling cutter; Its composition comprises: handle of a knife; It is characterized in that: described handle of a knife carries out the transition to front end through cone and has two circular arc type milling cutter heads, and described cutter head one side has a pair of chip pocket with preceding corner structure, and described center cutter position has cooling passage; Described cooling passage outlet is positioned at the cutter end, and described cutter afterbody has negative chamfered edge.
2. according to claim 1 pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter, it is characterized in that: described pair of circular arc type milling cutter head comprises the small curve bulb of cutter end, is the deep camber bulb between described small curve bulb and the cutter.
3. according to claim 1 and 2 pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter, it is characterized in that: described handle of a knife is cylindrical, diameter is 10 ~ 14mm.
4. according to claim 1 and 2 pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter, it is characterized in that: described handle of a knife diameter is 12mm.
5. according to claim 1 and 2 pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter, it is characterized in that: described cone has 2 ° ~ 4 ° tapering.
6. according to claim 1 and 2 pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter, it is characterized in that: described cone tapering is 3 °.
7. according to claim 1 and 2 pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter is characterized in that: described negative chamfered edge is of a size of (45 ° of the x of 1mm ~ 2mm).
8. according to claim 2 pair of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutter, it is characterized in that: described small curve bulb radius of curvature is 8 ~ 12mm.
9. according to claim 2 or 8 described pairs of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters, it is characterized in that: described small curve bulb radius of curvature is 10mm.
10. according to claim 2 or 8 described pairs of circular arc abnormity inner-cooled titanium alloy high-efficient milling cutters, it is characterized in that: described deep camber bulb radius of curvature is two times of small curve bulb radius of curvature, and the tolerance of 0.5mm is arranged.
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CN2012100532269A CN102601436A (en) | 2012-03-02 | 2012-03-02 | Double-arc irregular shaped inner-cooling type efficient titanium alloy milling tool |
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CN2012100532269A CN102601436A (en) | 2012-03-02 | 2012-03-02 | Double-arc irregular shaped inner-cooling type efficient titanium alloy milling tool |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103286364A (en) * | 2013-06-28 | 2013-09-11 | 哈尔滨理工大学 | Circular-arc-shaped top milling tool for processing flat curved surface |
CN104001979A (en) * | 2014-06-19 | 2014-08-27 | 哈尔滨理工大学 | Equivalent-arc vertical groove annular milling cutter with taper angle structure, and grinding method |
CN107405701A (en) * | 2015-06-12 | 2017-11-28 | 三菱综合材料株式会社 | Taper end mill and cutting head |
CN113305335A (en) * | 2021-06-15 | 2021-08-27 | 西安兰华航空制造有限公司 | Titanium alloy milling method |
CN117884694A (en) * | 2024-03-18 | 2024-04-16 | 哈尔滨理工大学 | Method for determining cross section direction of chip flute of end mill |
Citations (6)
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WO2007046132A1 (en) * | 2005-10-18 | 2007-04-26 | Osg Corporation | Ball end mill |
WO2008104538A1 (en) * | 2007-02-28 | 2008-09-04 | Sandvik Intellectual Property Ab | Spherical milling cutter |
JP2009078346A (en) * | 2007-09-03 | 2009-04-16 | Mitsubishi Materials Corp | End mill |
CN201505756U (en) * | 2009-10-22 | 2010-06-16 | 苏州市永创金属科技有限公司 | Aluminum end milling cutter of vibration-proof long edge taper slender rod |
CN201833049U (en) * | 2010-08-30 | 2011-05-18 | 徐美芳 | Milling cutter |
CN202106077U (en) * | 2011-06-10 | 2012-01-11 | 哈尔滨汽轮机厂有限责任公司 | Inner cooled R (round bladed) milling cutter with turning blades |
-
2012
- 2012-03-02 CN CN2012100532269A patent/CN102601436A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007046132A1 (en) * | 2005-10-18 | 2007-04-26 | Osg Corporation | Ball end mill |
WO2008104538A1 (en) * | 2007-02-28 | 2008-09-04 | Sandvik Intellectual Property Ab | Spherical milling cutter |
JP2009078346A (en) * | 2007-09-03 | 2009-04-16 | Mitsubishi Materials Corp | End mill |
CN201505756U (en) * | 2009-10-22 | 2010-06-16 | 苏州市永创金属科技有限公司 | Aluminum end milling cutter of vibration-proof long edge taper slender rod |
CN201833049U (en) * | 2010-08-30 | 2011-05-18 | 徐美芳 | Milling cutter |
CN202106077U (en) * | 2011-06-10 | 2012-01-11 | 哈尔滨汽轮机厂有限责任公司 | Inner cooled R (round bladed) milling cutter with turning blades |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103286364A (en) * | 2013-06-28 | 2013-09-11 | 哈尔滨理工大学 | Circular-arc-shaped top milling tool for processing flat curved surface |
CN104001979A (en) * | 2014-06-19 | 2014-08-27 | 哈尔滨理工大学 | Equivalent-arc vertical groove annular milling cutter with taper angle structure, and grinding method |
CN104001979B (en) * | 2014-06-19 | 2017-02-08 | 哈尔滨理工大学 | Equivalent-arc vertical groove annular milling cutter with taper angle structure, and grinding method |
CN107405701A (en) * | 2015-06-12 | 2017-11-28 | 三菱综合材料株式会社 | Taper end mill and cutting head |
CN113305335A (en) * | 2021-06-15 | 2021-08-27 | 西安兰华航空制造有限公司 | Titanium alloy milling method |
CN117884694A (en) * | 2024-03-18 | 2024-04-16 | 哈尔滨理工大学 | Method for determining cross section direction of chip flute of end mill |
CN117884694B (en) * | 2024-03-18 | 2024-06-18 | 哈尔滨理工大学 | Method for determining cross section direction of chip flute of end mill |
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