CN106475521A - A kind of metal casting part preparation method based on 3D printing technique - Google Patents

A kind of metal casting part preparation method based on 3D printing technique Download PDF

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Publication number
CN106475521A
CN106475521A CN201610615212.XA CN201610615212A CN106475521A CN 106475521 A CN106475521 A CN 106475521A CN 201610615212 A CN201610615212 A CN 201610615212A CN 106475521 A CN106475521 A CN 106475521A
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printing
preparation
printing model
shell
casting
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CN106475521B (en
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罗小帆
赵俊恒
裴兆鹍
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Suzhou Jufu Technology Co ltd
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SUZHOU JUFU POLYMER MATERIAL CO Ltd
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Priority to PCT/CN2016/095068 priority patent/WO2018023833A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C7/00Patterns; Manufacture thereof so far as not provided for in other classes
    • B22C7/02Lost patterns

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

The invention discloses a kind of metal casting part preparation method based on 3D printing technique, including but not limited to following steps:(1)Obtain the 3D printing model of metal target cast member using 3D printing technique;(2)Post processing is polished to described 3D printing model;(3)Described 3D printing model after processing is obtained shell using casting technique;(4)Roasting is heated to described shell, so that the thorough fired vapour of described 3D printing model is disappeared, then the metal liquid of thawing is poured in described shell obtains metal casting part.By the way, present invention saves die cost, shorten part fabrication cycle, can conveniently realize the casting of intricate casting, the foundry goods obtaining has higher dimensional accuracy, surface smoothness and foundry goods concordance, is particularly suitable for the production of small lot complexity metal casting.

Description

A kind of metal casting part preparation method based on 3D printing technique
Technical field
The present invention relates to a kind of metal casting part preparation method, more particularly to a kind of metal casting based on 3D printing technique Forging piece preparation method.
Background technology
3D printing is also called increasing material manufacturing, be rise over nearly 30 years and a fast-developing class to be based on successively material addition former The advanced manufacturing methods of reason.According to F42 committee of American Society Testing and Materials(ASTM Committee F42)Definition, 3D Print and altogether comprise 7 sub- technology:Material is extruded(Material Extrusion), injection of material(Material Jetting), binding agent injection(Binder Jetting), container type photopolymerization(Vat Photopolymerization), layer Fold and make(Sheet Lamination), powder bed merge(Powder Bed Fusion), oriented energy deposition(Directed Energy Fusion).Wherein material extruded type, container type photopolymerization and powder bed integration technology are most widely used.Especially Material extruded type 3D printing, due to advantages such as its relatively low equipment cost, the selection of wider material and preferable profiled member performances, Obtained a wide range of applications in recent years.
3D printing be a kind of based on mathematical model file, to construct actual object by way of successively material stacking Technology.Material extruded type technology is based on material in flowable state(As molten state, solution etc.)Under, the lower extrusion of the effect of being stressed, by Layer is piled up and is solidified(As glassy transition, crystallization, solvent volatilization etc.)Thus building 3D object.Should in material extruded type 3D printing It is referred to as Deformation In The Fdm Process with a relatively broad technology(fused deposition modeling)Or melting wire rod manufacture (fused filament fabrication), its ultimate principle is that the linearmaterial gear of thermal plastic high polymer is sent to one Macromolecule is melted by the hot junction of individual high temperature, and move along part section profile and filling track in hot junction, squeeze the material of fusing simultaneously Go out, material solidifies rapidly, and the material local fusing with surrounding.This process can constantly successively repeat, thus building three-dimensional article Body.Each synusia is to pile up to form in preceding layer, and preceding layer plays positioning and the effect supporting to current layer.With height The increase of degree, the area of synusia profile and shape all can change, and when shape has greatly changed, upper strata profile is just not Sufficiently positioning and supporting role can be provided to current layer, this is accomplished by designing the supporting construction of some auxiliary, and succeeding layer is carried For positioning and supporting, to ensure the smooth realization of forming process.
Technology due to all of 3D printing all builds object by way of successively manufacturing, and the surface of its printout is usual Will occur being layered and more coarse.This point shows in material extruded type 3D printing technique and is especially apparent.Although for big Most 3D printing techniques, can be by reducing floor height, selecting small size nozzle(For material extrusion)Mode in certain journey Improve surface smoothness in degree, but this brings is all declining to a great extent and leading to cost increase of shaping efficiency.In addition can lead to Cross the mode that surface polishing is carried out to printout and improve its surface quality, but traditional mechanical polishing typically require more artificial Longer process time, deals with extremely difficult simultaneously for the complex printout of structure.
Casting be a kind of liquid metal is poured in the cavity casting from corresponding part or shape of product, treat metal cools to solid-state Obtain the metal hot-working method of part or product afterwards.Casting is one of the most frequently used method for metal working, is widely used in system Make in industry.
Lost wax process is a more conventional class technique in casting.Its core procedure includes:(1)Preparation corresponding final zero The wax core of part shape, general by by the wax material of melting be injected into metal die, again cooling and demolding be prepared from;(2)By wax core It is immersed in ceramic size and carries out starching process, then it is carried out with stucco and the dry shell forming it into hardening, this process can Repeat repeatedly to have obtained the final shell of adequate thickness and intensity;(3)Dewaxing treatment is carried out to shell, typically passes through high temperature Vapor or hot water treatment, make wax material melt and automatically flow out;(4)High-temperature roasting is carried out to shell, this process can remove remaining Wax material, sinters shell simultaneously, improves its resistance to gentle intensity;(5)Liquid metal is cast in shell, after its natural cooling, Shell is damaged by mechanical shock, obtains metalwork.
In recent years, occur in that application in metal casting for many 3D printings is attempted.Its main application idea is to be beaten with 3D Print replaces the wax core in lost-wax casting, prepares the prototype of cast member with the mode of 3D printing.It is advantageous that and can save gold Belong to the preparation of mould, shorten the cycle, also have very big advantage simultaneously for the cast member with labyrinth.But 3D printing exists There is also than larger challenge in casting application.One of challenge is related to the surface quality of 3D printing.As described above, 3D printing Build object by way of being successively superimposed, being layered all can occur in therefore printout surface.This point is for material extruded type 3D Print performance to be especially apparent.If applied in casting, this skin lamination leads to the surface of metalwork same dividing also Layer, leads to surface quality poor.This challenge also significantly limit 3D printing, and especially lower-cost material extruded type 3D beats Application in metal casting for the print technology.
Disclose one kind in Chinese invention patent application CN104385593A and pass through spraying liquid wax material emulsion, applied On photocuring printout surface thus the method reducing its surface roughness.But this method needs to prepare extra liquid wax material Emulsion, and the physical property of emulsion is had higher requirements, increased the complexity of technique.The thickness of coating is also relatively difficult to simultaneously It is precisely controlled.
In PCT Patent Application(Application number PCT/CN2015/081512)In, inventor discloses one kind and passes through microlayer model skill The method that art does post processing to 3D printing part.Its method advantage is only to need using common solvent, efficiency high and no Need additionally artificial.
But all do not mention in above-mentioned two patents and how to combine with casting technique, therefore can not direct substitution wax core It is applied in metal casting.Therefore a kind of can improve surface quality of continuous castings, the metal casting part of application 3D printing technique Preparation method is needed for existing market.
Content of the invention
The invention mainly solves the technical problem of providing a kind of metal casting part preparation method based on 3D printing technique, Surface quality of continuous castings can be increased substantially, the features such as there is low cost, easily implement, be very suitable for large-scale industrial application.
For solving above-mentioned technical problem, one aspect of the present invention is:One kind is provided to be based on 3D printing technique Metal casting part preparation method, including but not limited to following steps:(1)Metal target cast member is obtained using 3D printing technique 3D printing model;(2)Post processing is polished to described 3D printing model;(3)Described 3D printing model after processing is adopted Obtain shell with casting technique;(4)Roasting is heated to described shell, so that the thorough fired vapour of described 3D printing model is disappeared, then The metal liquid of thawing is poured in described shell and obtains metal casting part.
In a preferred embodiment of the present invention, step(1)Described in 3D printing technique be material extruded type 3D printing, appearance Device formula photopolymerization 3D printing, powder bed merge one of 3D printing.
In a preferred embodiment of the present invention, step(1)Described in 3D printing technique be material extruded type 3D printing.
In a preferred embodiment of the present invention, step(1)Described in the constituent material of 3D printing model include one kind Or multiple thermoplastic macromolecule material.
In a preferred embodiment of the present invention, step(1)Described in 3D printing model constituent material include following One or more thermoplastic macromolecule material:Polylactic acid, acrylonitrile-butadiene-styrene copolymer ABS, Merlon, thermoplastic Property polyurethane, polyvinyl alcohol, polyvinyl acetaldehyde compound, polyamide, polycaprolactone, poly terephthalic acid dimethyl ester PET And its copolymer, polystyrene, high-impact base styrene or celluloid.
In a preferred embodiment of the present invention, step(1)Described in 3D printing model constituent material include following One or more thermoplastic macromolecule material:Polylactic acid, acrylonitrile-butadiene-styrene copolymer ABS or Pioloform, polyvinyl acetal Class compound.
In a preferred embodiment of the present invention, step(1)Described in the constituent material of 3D printing model include poly- second Ketene acetal class compound.
In a preferred embodiment of the present invention, step(1)Described in the constituent material of 3D printing model include poly- second Enol butyral PVB.
In a preferred embodiment of the present invention, step(1)Described in 3D printing model constituent material in polyvinyl alcohol The mass fraction of butyral is more than or equal to 50%.
In a preferred embodiment of the present invention, step(1)Described in 3D printing model constituent material residual ash Less than or equal to 0.5%.
In a preferred embodiment of the present invention, step(1)Described in 3D printing model can dissolve or be partially dissolved in liquid In body.
In a preferred embodiment of the present invention, step(1)Described in 3D printing model can dissolve or partly soluble liquid Body is following one or more:Water, methanol, ethanol, normal propyl alcohol, isopropanol, n-amyl alcohol, benzyl alcohol, butanol, diacetone alcohol, Propylene-glycol ethyl ether/methyl ether/propyl ether, acetone, butanone, cyclohexanone, dichloromethane, chloroform, methyl acetate, ethyl acetate, acetic acid Butyl ester, acetic acid.
In a preferred embodiment of the present invention, step(1)Described in 3D printing model can dissolve or partly soluble liquid Body is ethanol, isopropanol, water or any mixture comprising one or more of which.
In a preferred embodiment of the present invention, step(2)Described in polish post processing method comprise microlayer model polishing One or more of method, solvent vapo(u)r method, solvent soaking method.
In a preferred embodiment of the present invention, step(2)Described in polish post processing method comprise microlayer model polishing Method.
In a preferred embodiment of the present invention, step(2)Used in be atomized solvent used in microlayer model polishing processes Equipment be one or more of ultrasound atomizer, micropore atomization device, jet flow type atomizer.
In a preferred embodiment of the present invention, step(2)Used in be atomized solvent used in microlayer model polishing processes Equipment be micropore atomization device.
In a preferred embodiment of the present invention, step(2)Described in polishing post processing in use including following one Plant or multi-solvents, and the arbitrary proportion mixture with water:Methanol, ethanol, normal propyl alcohol, isopropanol, n-amyl alcohol, benzyl alcohol, Butanol, diacetone alcohol, propylene-glycol ethyl ether/methyl ether/propyl ether, acetone, butanone, cyclohexanone, dichloromethane, chloroform, methyl acetate, Ethyl acetate, butyl acetate, acetic acid.
In a preferred embodiment of the present invention, step(2)Described in the solvent that adopts in polishing post processing be ethanol, different Propanol, water or any mixture comprising one or more of which.
In a preferred embodiment of the present invention, step(2)The surface roughness of the 3D printing model after middle process meets: Rz is less than or equal to 10 microns.
In a preferred embodiment of the present invention, step(4)Described in heat roasting temperature be more than or equal to 600 DEG C.
In a preferred embodiment of the present invention, step(4)Described in heat roasting time between 20-180 minute.
In a preferred embodiment of the present invention, step(4)In also include, before casting, by baked shell from So it is cooled to room temperature, secondary cleaning is carried out to the shell after cooling, the shell after cleaning is carried out heating roasting again.
In a preferred embodiment of the present invention, step(4)In be using water, solvent, compression to the secondary cleaning of shell One or more of air is carried out.
The invention has the beneficial effects as follows:The metal casting part preparation method based on 3D printing technique of the present invention, saves Die cost, shortens part fabrication cycle, can conveniently realize the casting of intricate casting, and the foundry goods obtaining has higher chi Very little precision, surface smoothness and foundry goods concordance, are particularly suitable for the production of small lot complexity metal casting.
Brief description
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, will make to required in embodiment description below Accompanying drawing be briefly described it should be apparent that, drawings in the following description are only some embodiments of the present invention, for For those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained other according to these accompanying drawings Accompanying drawing, wherein:
Fig. 1 is the process flow diagram of metal casting part preparation method one preferred embodiment based on 3D printing of the present invention;
Fig. 2 is the TGA test chart of 3D printing material in a preferred embodiment of the present invention.
Specific embodiment
The enforcement it is clear that described will be clearly and completely described to the technical scheme in the embodiment of the present invention below Example is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, this area is common All other embodiment that technical staff is obtained under the premise of not making creative work, broadly falls into the model of present invention protection Enclose.
A kind of metal casting part preparation method based on 3D printing please be provided, including step be:
(1)The preparation of 3D printing wire rod:
It is divided into PVB resin -1, PVB resin -2, antioxidant, pigment to carry out proportioning according to group, the molecular weight of wherein PVB resin -1 is 3000g/mol, viscosity is 35-60mPas(10% ethanol solution), the molecular weight of PVB resin -2 is 6000g/mol, and viscosity is 160-260mPas(10% ethanol solution), antioxidant is BASF B215, and pigment is Clariant Scarlet 4RF.Described each The mass fraction that component accounts for gross weight is:PVB resin -1 30%, PVB resin -2 69%, antioxidant 0.5%, pigment 0.5%.
By above-mentioned each component mix homogeneously, put into plasticizing in 20 mm parallel dual-screw extruding machines and extrude and use pelletizing Machine pelletize, twin screw prilling is as follows:
The pellet of above-mentioned preparation is dried, is then added in 20 mm single screw extrusion machines, its extruder is set and adds Material section, the temperature of compression section, metering section and cylindrical mouth mould are respectively 180 DEG C, 190 DEG C, 200 DEG C and 200 DEG C(Can be according to reality Situation adjusts).The melt of extrusion through water-carrying groove cooling, air-dry and traction machine stretching after be prepared into diameter and be about 1.75 millimeters of list Silk, and wound.Monofilament material after winding can be directly used for material extruded type, FDM or FFF 3D printing, general printing temperature Degree is between 185-220 DEG C.
(2)The degraded ash test of 3D printing material
By step(1)The monofilament sampling about 9mg of extrusion carries out thermogravimetic analysis (TGA)(TGA)Test(Test equipment:Platinum Ai Ermo STA6000), test environment air atmosphere, it is warming up to 800 DEG C with the heating rate of 10 DEG C/min at room temperature.Fig. 2 is sampling monofilament TGA test chart, as can be observed from Figure monofilament sample after being warming up to 600 DEG C all gasification disappear, w residual< 0.1%.
(3)Obtain the 3D printing model of metal target cast member using 3D printing technique
The 3D printing technique that can use in the technology of the present invention is material extrusion(Material Extrusion), injection of material (Material Jetting), binding agent injection(Binder Jetting), container type photopolymerization(Vat Photopolymerization), stacking manufacture(Sheet Lamination), powder bed merge(Powder Bed Fusion), oriented energy deposition(Directed Energy Fusion)Any one of.Preferably, the 3D printing of use Technology can merge any one of 3D printing for material extruded type 3D printing, container type photopolymerization 3D printing, powder bed.? Preferably, the 3D printing technique of use is material extruded type 3D printing.
Described material extruded type 3D printing can use the raw material of multiple different shapes, such as pellet, powder, solution, wire rod Deng.Modal material extruded type 3D printing uses wire rod, and this kind of technology is generally referred to as fused glass pellet(fused Deposition modeling or FDM)Or melting wire rod manufacture(Fused filament fabrication or FFF).Wire rod Usually require that continuous and uniform diameter.Modal wire rod average diameter is in 1.75 mm, 2.85 mm or 3 mm.
Used in this example, 3D printing technique is material extruded type 3D printing, generally referred to as fused glass pellet (Fused deposition modeling or FDM)Or melting wire rod manufacture(Fused filament fabrication or FFF).The design parameter printing is set to:Print temperature:220 DEG C, floor height:0.2mm, filling rate:20%th, print speed:45mm/ S, outer casing thickness:0.8mm, bottom and top layer(Completely filled layer)Thickness:0.8mm.
The technical scheme steps that the present invention announces(1)The constituent material of middle 3D printing model includes one or more thermoplastic Property macromolecular material.Preferably, described thermoplastic macromolecule material is polylactic acid, acrylonitrile-butadiene-styrene copolymer ABS, Merlon, thermoplastic polyurethane, polyvinyl alcohol, polyvinyl acetaldehyde compound, polyamide, polycaprolactone, poly- right Dimethyl phthalate PET and its copolymer, polystyrene, high-impact base styrene or celluloid.It is highly preferred that it is described Thermoplastic macromolecule material is polylactic acid, acrylonitrile-butadiene-styrene copolymer ABS or polyvinyl acetaldehyde compound. More it is highly preferred that described thermoplastic macromolecule material is polyvinyl acetaldehyde compound.Most preferably, described thermoplasticity high score Sub- material is polyvinyl butyral resin PVB, the quality of polyvinyl butyral resin in the constituent material of wherein said 3D printing model Fraction is more than or equal to 50%.
The constituent material of 3D printing model needs there is relatively low residual ash after high-temperature roasting.The sign side of residual ash Method can be:Weigh certain mass(m1)Material sample, is heated to it and temperature that metal casting Baking temperature is close Scope(As 600-1200 DEG C), after it is fully degraded, weigh remaining non-degradable component(Ash)Quality(m2), and calculate residual Ash is stayed to account for the percentage ratio of initial mass(m2/m1×100%).The percent ash of heretofore described thermoplastic macromolecule material Typically should be below 0.5%.Preferably, percent ash is below 0.1%.
Described in the technical scheme that the present invention announces, 3D printing model can dissolve or be partially dissolved in liquid;Preferably, Described liquid be water, methanol, ethanol, normal propyl alcohol, isopropanol, n-amyl alcohol, benzyl alcohol, butanol, diacetone alcohol, propylene-glycol ethyl ether/ In methyl ether/propyl ether, acetone, butanone, cyclohexanone, dichloromethane, chloroform, methyl acetate, ethyl acetate, butyl acetate, acetic acid One or more;Most preferably, described liquid is ethanol, isopropanol, water or any mixing comprising one or more of which Thing.
Complex degree of structure depending on 3D printing model and the equipment of 3D printing, except constituting the molding of 3D printing model It is also possible to use one or more backing material outside material.The purposes of backing material is to be 3D printing mould during 3D printing The overhanging portion of type provides interim support.After the completion of printing, backing material can be entered by modes such as direct stripping, dissolvings Row removes.
General 3D printing model surface generally all can have obvious layering, and its floor height is relevant with printing technology, but generally exists Between 0.05-0.3 mm, or in 0.2 mm about.This layering leads to 3D printing model surface coarse, and its roughness can use Maximum height of the profile(Rz)To characterize, its definition is:In the distance between sample length Internal periphery summit line and valley line.Generally 3D printing model printed rear Rz can be between tens of to hundreds of microns.Larger roughness can lead to final metalwork surface Poor quality, reduces the range of metalwork, or needs substantial amounts of rear polishing, labor intensive.It is thus desirable to carrying out processing step Suddenly.
(4)Post processing is polished to described 3D printing model
The described 3D printing model printing the PVB material completing is put in the confined space containing a micropore atomization device, molten Agent uses the ethanol of 95% concentration.Nebulizer core is a piece of micropore atomization containing 380 8 μm of apertures, frequency of vibration 112Khz Piece, described 3D printing model polishes 30min in the ethanol fog that micropore atomization device produces.
Post processing is polished to described 3D printing model, can reduce or eliminate the layer gap on prototype surface, reduce prototype The surface roughness of part.Traditional finishing method is mechanical polishing, is not suitable for the macromolecular material of many, and labor intensive.Institute State polishing post processing preferably finishing method and include solvent vapo(u)r method, solvent soaking method and microlayer model polishing processes.
Described solvent vapo(u)r method typically takes the solvent of the macromolecular material being used dissolvable printout to be heated to boiling More than point, so that printout is exposed in solvent vapo(u)r, rely on the macromolecular material that steam dissolves printout surface to reach polishing effect Really.Advantage is that polishing efficiency is high, and shortcoming is to be easily lost a large amount of details and due to needing heated solvent to make in operating process Danger coefficient is higher.
Described solvent soaking method is typically taken to be directly immersed in take out after a period of time in solvent by printout and is dried, and advantage is grasped Make simple, shortcoming is to be difficult to control to polishing effect, and printout is easily deformed.
Described microlayer model polishing processes are that solvent is atomized into aerosol form full of entirely airtight by nebulizer by solvent Container, the solvent droplet being atomized out constantly sticks to printout top layer, and top layer is dissolved, and the top layer after dissolving can be flowed automatically Equal and fill up the layer gap of part prototypic surface, reach the effect of polishing.Described polishing post processing optimally takes microlayer model to polish Method.
Nebulizer in described microlayer model polishing processes can be using ultrasound atomizer, micropore atomization device or jet flow type atomizer One or more of.Described microlayer model polishing processes optimally take micropore atomization device.
Ultrasound atomizer(Ultrasonic wave nebulizer)Principle be using ultrasonic directional pressure, make liquid , there is cavitation around the liquid level of protuberance, make the liquid atomization into micron-sized aerosol in body surface elevation.This ultrasonic atomizatio Device is by electronics high frequency oscillation(Frequency of oscillation is 1.7MHz or 2.4MHz, exceedes the range of audibility of people, this electronic pair Human body animal fanout free region), by the high-frequency resonant of ceramic atomizing piece, liquid structure is broken up and produces the elegant fog of nature, It is not required to heat or add any chemical reagent.Just can must work after this nebulizer submergence in a liquid during use.
Micropore atomization device(Vibrating mesh technology)Principle be the gold by the use of ultrasound wave as power source Belong to micro pore sheet to be connected with ultrasound piezoelectric pottery, micropore metal panel vibration is driven by piezoelectric ceramics, by metal plate micropore Overflow the liquid coming will be upspring, form fog.The key element of described micropore atomization device is metal micro-holes piece, metal micro-holes The key of piece is exactly metal micro-holes.Be suitable on the metal micro-holes piece of the present invention generally having 200-1000 micropore, micropore straight Footpath is generally less than 10 microns.Micropore atomization piece is excellent with the water suction at micropore metal piece back face by one, by liquid assimilating Surface to metal micro-holes piece.Due to the vibration of metal micro-holes piece, the liquid on water suction rod passes through the micropore of metal micro-holes piece It is transferred to upper surface, and got up by ejection on an upper, the fog required for producing, realize atomizing functions.
Jet flow type atomizer(Jet nebulizer)It is to be designed according to venturi (Venturi) ejector principle, utilize Compressed air is passed through the tiny mouth of pipe and is formed high velocity air, and the negative pressure of generation drives liquid to be ejected into together on obstacle, at a high speed Make drop become the microgranule that nebulizes under shock to spray to around splashing from spout.
The solvent adopting in polishing post processing can be selected according to the concrete species of moulding material.Preferably, described The solvent adopting in polishing post processing includes following one or more, and the arbitrary proportion mixture with water:Methanol, second Alcohol, normal propyl alcohol, isopropanol, n-amyl alcohol, benzyl alcohol, butanol, diacetone alcohol, propylene-glycol ethyl ether/methyl ether/propyl ether, acetone, first and second Ketone, cyclohexanone, dichloromethane, chloroform, methyl acetate, ethyl acetate, butyl acetate, acetic acid.
3D printing model surface roughness Rz after process is typically in some tens of pm or following.Preferably, the 3D after process Printer model Rz≤10 micron.
The hierarchy that 3D printing model surface is brought by 3D printing technique can be smoothed by polishing post-processing approach, Thus improving prototype and the surface smoothness of final metal casting part.
(5)Metal casting
After processing after a polish, can be by the described 3D printing model after processing and running and feeding system(Typically use the preparation of wax material)Group It is combined, the step being integrally formed module.The step for be often also referred to as " group number ".The method of module group assembling has welding Method, bonding method and mechanical package method etc..This belongs to the usual step of lost-wax casting.
The general method of described casting technique is by 3D printing model(Comprise the 3D printing model being assembled into module)Dip-coating Fireproof coating, sprinkles material shape refractory material, then the step such as drying, hardening, and is generally repeated as repeatedly, making fire resisting be coated with layer and reaching Till the thickness needing.So multilayer shell is just defined on module, generally parked a period of time so as to fully hard Change, obtain final multilayer shell.This step is also the shell forming method being typically used in lost-wax casting, can be according to actual need Ask and be adjusted.
Hydrodewaxing step can also be carried out afterwards.The step for main purpose be remove composition running and feeding system wax material simultaneously It is reclaimed.The method that can use includes steam dewaxing method, hot water dewaxing's method etc., can be selected according to practical situation Select.
Again to the heating simultaneously roasting of described shell, the metal liquid of thawing is poured in described shell and obtains metal casting Part.The purpose carrying out roasting to shell is burn off printout and the wax material participating in, and forms clean cavity, improves shell simultaneously Resistance to gentle intensity.Sintering temperature T can be selected according to factors such as concrete technology requirement, casting metals species.Generally speaking T is not Less than 600 DEG C.Preferably, T is between 600-1450 DEG C.Roasting time t can also be selected according to process conditions, general and Speech t is not less than 20 minutes.Preferably, t is between 20-180 minute.
Shell after roasting is taken out from high-temperature roasting furnace and directly toward shell interior casting molten metal liquid.Treat shell Carry out vibrations shelling after cooling, remove the hard shell being coated on cast outer surface.Also can carry out polishing, sandblasting, after polishing etc. Treatment process, to improve the surface quality of foundry goods, is finally obtained metal target foundry goods.
The extra step that shell is carried out can be included after shell after roasting is taken out from high-temperature roasting furnace. It is specially:Baked shell is naturally cooled to after room temperature, shell interior is passed to water, solvent, in compressed air One or more mode is carried out, and the shell after cleaning is carried out heating roasting again.Preferably, it is to make to the cleaning of shell It is carried out with water.After cleaning, shell can carry out again to it being warming up to T ' and carries out roasting, and roasting time is t '.T ', t ' are permissible Same or like with T, t it is also possible to be adjusted according to casting metal and the species of technique.
Concretely comprise the following steps:
1)Using laminar flatiron welded together to the described 3D printing model after processing and general wax pattern.By overall resinogen Type carries out successively Ludox hanging stucco shell, wherein often hangs once to starch and accordingly spreads one layer of sand, is dried firmly etc. preceding layer shell Next stratotype shell of hanging stucco system again after change, and except spread after hanging first zircon sand as surface layer sand in addition to stucco is all every time below With Mo Laisha, 4~6 Ludox hanging stucco process are so repeated, then carry out Ludox seal mortar treatent again, treat it After hardening is dried, shell completes.
2)Shell after hardening is put into 1 hour in 90 DEG C of hot water, slough the wax of general wax pattern.
3)The shell sloughing general wax pattern is put into 1000 DEG C of roasting kiln roasting 50 minutes, make the 3D printing in shell Mock up ignition gasification disappears.
4)Take out shell and be cooled to room temperature, using clear water wash type intracavity portion 4-5 time repeatedly.
5)Shell after cleaning is placed again into roasting 20 minutes in 1000 DEG C of roaster, prepares casting.
6)Shell is taken out from high-temperature roasting furnace and directly pours into a mould melting stainless steel 304 molten metal toward shell interior.
7)Carry out vibrations shelling after shell cooling, remove the hard shell being coated on cast outer surface, finally carry out beating The postprocessing working procedures such as mill, sandblasting, polishing, to improve the surface quality of foundry goods, are finally obtained the accurate gold of metal target cast member Belong to foundry goods.
The foregoing is only embodiments of the invention, not thereby limit the present invention the scope of the claims, every using this Equivalent structure or equivalent flow conversion that bright description is made, or directly or indirectly it is used in the technology neck of other correlations Domain, is included within the scope of the present invention.

Claims (24)

1. a kind of metal casting part preparation method based on 3D printing technique is it is characterised in that including but not limited to following steps: (1)Obtain the 3D printing model of metal target cast member using 3D printing technique;(2)After described 3D printing model is polished Process;(3)Described 3D printing model after processing is obtained shell using casting technique;(4)Roasting is heated to described shell, makes The thorough fired vapour of described 3D printing model disappears, then the metal liquid of thawing is poured in described shell obtains metal casting Part.
2. preparation method according to claim 1 is it is characterised in that step(1)Described in 3D printing technique for material squeeze Go out one of formula 3D printing, container type photopolymerization 3D printing, powder bed fusion 3D printing.
3. preparation method according to claim 2 is it is characterised in that step(1)Described in 3D printing technique for material squeeze Go out formula 3D printing.
4. preparation method according to claim 1 is it is characterised in that step(1)Described in 3D printing model composition material Material includes one or more thermoplastic macromolecule material.
5. preparation method according to claim 4 is it is characterised in that step(1)Described in 3D printing model composition material Material includes one or more of thermoplastic macromolecule material:Polylactic acid, acrylonitrile-butadiene-styrene copolymer ABS, Merlon, thermoplastic polyurethane, polyvinyl alcohol, polyvinyl acetaldehyde compound, polyamide, polycaprolactone, poly- to benzene two Formic acid dimethyl ester PET and its copolymer, polystyrene, high-impact base styrene or celluloid.
6. preparation method according to claim 5 is it is characterised in that step(1)Described in 3D printing model composition material Material includes one or more of thermoplastic macromolecule material:Polylactic acid, acrylonitrile-butadiene-styrene copolymer ABS or Polyvinyl acetaldehyde compound.
7. preparation method according to claim 6 is it is characterised in that step(1)Described in 3D printing model composition material Material includes polyvinyl acetaldehyde compound.
8. preparation method according to claim 7 is it is characterised in that step(1)Described in 3D printing model composition material Material includes polyvinyl butyral resin PVB.
9. preparation method according to claim 8 is it is characterised in that step(1)Described in 3D printing model composition material In material, the mass fraction of polyvinyl butyral resin is more than or equal to 50%.
10. preparation method according to claim 1 is it is characterised in that step(1)Described in 3D printing model composition material The residual ash of material is less than or equal to 0.5%.
11. preparation methoies according to claim 1 are it is characterised in that step(1)Described in 3D printing model can dissolve or It is partially dissolved in liquid.
12. preparation methoies according to claim 11 are it is characterised in that step(1)Described in 3D printing model can dissolve Or partly soluble liquid is following one or more:Water, methanol, ethanol, normal propyl alcohol, isopropanol, n-amyl alcohol, benzyl alcohol, Butanol, diacetone alcohol, propylene-glycol ethyl ether/methyl ether/propyl ether, acetone, butanone, cyclohexanone, dichloromethane, chloroform, methyl acetate, Ethyl acetate, butyl acetate, acetic acid.
13. preparation methoies according to claim 12 are it is characterised in that step(1)Described in 3D printing model can dissolve Or partly soluble liquid is ethanol, isopropanol, water or any mixture comprising one or more of which.
14. preparation methoies according to claim 1 are it is characterised in that step(2)Described in polish post processing method bag One or more of polishing processes containing microlayer model, solvent vapo(u)r method, solvent soaking method.
15. preparation methoies according to claim 14 are it is characterised in that step(2)Described in polish post processing method Comprise microlayer model polishing processes.
16. preparation methoies according to claim 15 are it is characterised in that step(2)Used in microlayer model polishing processes The equipment of the atomization solvent using is one or more of ultrasound atomizer, micropore atomization device, jet flow type atomizer.
17. preparation methoies according to claim 16 are it is characterised in that step(2)Used in microlayer model polishing processes The equipment of the atomization solvent using is micropore atomization device.
18. preparation methoies according to claim 1 are it is characterised in that step(2)Described in polishing post processing in use Including one or more following solvent, and the arbitrary proportion mixture with water:Methanol, ethanol, normal propyl alcohol, isopropanol, just Amylalcohol, benzyl alcohol, butanol, diacetone alcohol, propylene-glycol ethyl ether/methyl ether/propyl ether, acetone, butanone, cyclohexanone, dichloromethane, chlorine Imitative, methyl acetate, ethyl acetate, butyl acetate, acetic acid.
19. preparation methoies according to claim 18 are it is characterised in that step(2)Described in polishing post processing in adopt Solvent be ethanol, isopropanol, water or any mixture comprising one or more of which.
20. preparation methoies according to claim 1 are it is characterised in that step(2)The table of the 3D printing model after middle process Surface roughness meets:Rz is less than or equal to 10 microns.
21. preparation methoies according to claim 1 are it is characterised in that step(4)Described in heat roasting temperature be more than Or it is equal to 600 DEG C.
22. preparation methoies according to claim 1 are it is characterised in that step(4)Described in heat roasting time exist Between 20-180 minute.
23. preparation methoies according to claim 1 are it is characterised in that step(4)In also include, before casting, will roast The shell burning naturally cools to room temperature, carries out secondary cleaning to the shell after cooling, and the shell after cleaning is carried out adding again Thermal bake-out.
24. preparation method according to claim 23 is it is characterised in that step(4)In be to make to the secondary cleaning of shell It is carried out with one or more of water, solvent, compressed air.
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