CN106474927B - Large-flux roll-type EDI assembly, assembly method thereof and desalination method - Google Patents
Large-flux roll-type EDI assembly, assembly method thereof and desalination method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000010612 desalination reaction Methods 0.000 title claims abstract description 20
- 239000012528 membrane Substances 0.000 claims abstract description 156
- 238000007789 sealing Methods 0.000 claims abstract description 95
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 77
- 239000013505 freshwater Substances 0.000 claims description 58
- 230000005684 electric field Effects 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 15
- 150000001450 anions Chemical class 0.000 claims description 13
- 239000011347 resin Substances 0.000 claims description 13
- 229920005989 resin Polymers 0.000 claims description 13
- 150000001768 cations Chemical class 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 8
- 230000004907 flux Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 230000008676 import Effects 0.000 claims 2
- 238000011033 desalting Methods 0.000 claims 1
- 150000002500 ions Chemical class 0.000 description 13
- -1 Ca 2+ Chemical class 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 238000000746 purification Methods 0.000 description 6
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000003456 ion exchange resin Substances 0.000 description 4
- 229920003303 ion-exchange polymer Polymers 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
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- 238000005341 cation exchange Methods 0.000 description 2
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- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000008213 purified water Substances 0.000 description 2
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Abstract
本发明涉及水处理设备领域,具体涉及一种大通量卷式EDI组件、其装配方法和脱盐方法。一种大通量卷式EDI组件,包括:外壳和膜芯,所述外壳包括,外壳体、密封套和盖板,所述一个密封套和所述一个盖板构成一组密封结构,所述外壳体的两端分别设置有一组密封结构,所述密封套设置在所述盖板与所述外壳体端部之间;所述膜芯包括,芯体和端盖,所述芯体设置在所述外壳体内部,所述端盖套设在所述密封套与所述外壳体连接处的内部;所述密封套与外壳体端部设置有第一密封圈,所述密封套与盖板之间设置有第二密封圈,所述密封套与所述端盖之间设置有第三密封圈。
The invention relates to the field of water treatment equipment, in particular to a large-flux roll-type EDI component, an assembly method and a desalination method thereof. A large-flux roll-type EDI assembly includes: a housing and a membrane core, the housing includes an outer housing, a sealing sleeve and a cover plate, the sealing sleeve and the cover plate form a set of sealing structures, the Two ends of the outer casing are respectively provided with a set of sealing structures, and the sealing sleeve is arranged between the cover plate and the end of the outer casing; the membrane core includes a core body and an end cover, and the core body is arranged on the Inside the outer casing, the end cover is sleeved inside the connection between the sealing sleeve and the outer casing; the sealing sleeve and the end of the outer casing are provided with a first sealing ring, and the sealing sleeve and the cover plate A second sealing ring is arranged between them, and a third sealing ring is arranged between the sealing sleeve and the end cover.
Description
技术领域technical field
本发明涉及水处理设备领域,具体涉及一种大通量卷式EDI组件、其装配方法和脱盐方法。The invention relates to the field of water treatment equipment, in particular to a large-flux roll-type EDI component, an assembly method and a desalination method thereof.
背景技术Background technique
目前,EDI电除盐装置主要包括板式EDI和卷式EDI。传统卷式EDI主要是通过顶盖和底盖实现密封,单支膜组件标准流量在2m3/h左右,同样出水要求下安装使用占地较大,空间利用率低,吨水成本较高,同时在装膜芯时需要采用压力机进行装配,生产操作要求较高。At present, EDI electrostatic desalination devices mainly include plate EDI and coil EDI. The traditional roll-type EDI is mainly sealed through the top cover and the bottom cover. The standard flow rate of a single membrane module is about 2m 3 /h. Under the same water discharge requirements, the installation and use occupy a large area, the space utilization rate is low, and the cost per ton of water is high. At the same time, it is necessary to use a press for assembly when installing the membrane core, and the production operation requirements are relatively high.
相比较于传统板框式EDI,卷式EDI具有同心圆式电场分布,电流效率更高,电耗更低;卷式EDI的浓、淡水流态设计不同于传统板框式EDI的同向流动设计,可以更好地消除引起结垢的因素。同时,卷式EDI的结构设计造就了由外至内的浓、淡水流道单元,可以视水质情况在同一EDI组件内配置不同的树脂,不但能提高脱盐效率,还可有效降低了去除离子所需的能耗。Compared with the traditional plate-and-frame EDI, the coil-type EDI has concentric electric field distribution, higher current efficiency, and lower power consumption; the design of the concentrated and fresh water flow patterns of the coil-type EDI is different from the same flow of the traditional plate-and-frame EDI Designed to better eliminate fouling-causing factors. At the same time, the structural design of the coiled EDI has created concentrated and fresh water flow channel units from the outside to the inside. Different resins can be configured in the same EDI component according to the water quality, which can not only improve the desalination efficiency, but also effectively reduce the cost of ion removal. energy consumption required.
但是卷式EDI是由若干对阴阳离子交换膜卷制成筒形膜堆,然后分别在浓、淡水流道内填充离子交换树脂,最终加上下端盖封装完成,在卷式EDI组件试水及正式运行过程中,由于离子交换膜和离子交换树脂的遇水溶胀的特点,要求卷式EDI组件装配过程中,对膜堆的同心度要求较高,以保证整只组件在圆周方向均匀膨胀,确保组件的密封性。但实际情况是,由于整个筒形膜堆中,圆周轴向与纵向各点的离子交换膜和离子交换树脂的遇水溶胀性存在差异,这种差异与离子交换膜和离子交换树脂本身材质有关,也与卷式EDI装配过程的精度有关。这种差异的直接结果就是导致卷式EDI组件漏水,以及组件内部浓、淡水串流,严重影响组件脱盐效果,直至整只组件报废。因此,现有技术急需要一种单只组件处理量(通量)大而且能长期可靠运行的卷式EDI组件产品。However, the roll-type EDI is made of several pairs of anion-cation exchange membranes rolled into a cylindrical membrane stack, and then the concentrated and fresh water channels are filled with ion-exchange resin, and finally the lower end cover is added to complete the package. During operation, due to the water-swelling characteristics of the ion exchange membrane and ion exchange resin, it is required that the concentricity of the membrane stack is relatively high during the assembly process of the coiled EDI module, so as to ensure that the entire module expands evenly in the circumferential direction, ensuring Component tightness. However, the actual situation is that due to the difference in the water swelling properties of the ion exchange membrane and ion exchange resin at the axial and longitudinal points of the circumference in the entire cylindrical membrane stack, this difference is related to the material of the ion exchange membrane and ion exchange resin. , is also related to the precision of the EDI-on-roll assembly process. The direct result of this difference is the water leakage of the coiled EDI module, and the flow of concentrated and fresh water inside the module, which seriously affects the desalination effect of the module, until the whole module is scrapped. Therefore, there is an urgent need for a roll-type EDI component product with a large processing capacity (throughput) of a single component and long-term reliable operation in the prior art.
发明内容Contents of the invention
本发明的目的,是为了解决背景技术中的问题,提供一种大通量卷式EDI组件、其装配方法和脱盐方法。The purpose of the present invention is to solve the problems in the background technology, and provide a large-flux roll-type EDI component, its assembly method and desalination method.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种大通量卷式EDI组件,包括:外壳和膜芯,所述外壳包括,外壳体、密封套和盖板,所述一个密封套和所述一个盖板构成一组密封结构,所述外壳体的两端分别设置有一组密封结构,所述密封套设置在所述盖板与所述外壳体端部之间;A large-flux roll-type EDI assembly includes: a housing and a membrane core, the housing includes an outer housing, a sealing sleeve and a cover plate, the sealing sleeve and the cover plate form a set of sealing structures, the Two ends of the outer casing are respectively provided with a set of sealing structures, and the sealing sleeve is arranged between the cover plate and the end of the outer casing;
所述膜芯包括,芯体和端盖,所述芯体设置在所述外壳体内部,所述端盖套设在所述密封套与所述外壳体连接处的内部;The membrane core includes a core body and an end cover, the core body is arranged inside the outer shell, and the end cover is sleeved inside the connection between the sealing sleeve and the outer shell;
所述密封套与外壳体端部设置有第一密封圈,所述密封套与盖板之间设置有第二密封圈,所述密封套与所述端盖之间设置有第三密封圈。A first sealing ring is provided between the sealing sleeve and the end of the outer shell, a second sealing ring is provided between the sealing sleeve and the cover plate, and a third sealing ring is provided between the sealing sleeve and the end cover.
目前EDI膜组件密封方式,主要为在膜芯的两端通过封盖直接密封,在装配过程中,需要用到压力机且对所有部件的同心度要求很高,在膜芯使用压力机套入外壳的过程中,密封圈与外壳的摩擦力很大,在这个套入的过程中,密封圈会受到很大程度的损伤,不利于组件长久的密封效果。此外,在实际实用过程中,由于膜芯内部的交换树脂在使用过程中需要不断再生,而这个再生的过程通常是不均匀的,所以在实际中使用,膜组件内部各点的膨胀应力分布不均匀,从而导致膜芯产生非轴向的弯曲力,而传统封盖的密封方式只能达到轴向施加密封力的效果,故传统膜组件单支的直径通常在40cm以下,一但超出这个数值,传统封盖密封的膜组件在长期使用后,容易出现泄漏,影响除盐效果。At present, the sealing method of EDI membrane components is mainly to directly seal the two ends of the membrane core through the cover. During the assembly process, a press is required and the concentricity of all components is very high. During the process of shelling, the friction between the sealing ring and the shell is very large. In the process of inserting, the sealing ring will be damaged to a large extent, which is not conducive to the long-term sealing effect of the component. In addition, in the actual practical process, since the exchange resin inside the membrane core needs to be continuously regenerated during use, and this regeneration process is usually uneven, so in actual use, the expansion stress distribution at each point inside the membrane module is uneven. Uniform, resulting in non-axial bending force of the membrane core, while the sealing method of the traditional cover can only achieve the effect of exerting sealing force in the axial direction, so the diameter of a single traditional membrane module is usually below 40cm, once it exceeds this value , After a long-term use of the membrane module sealed by the traditional cover, it is easy to leak and affect the desalination effect.
本技术方案通过上述结构,在装配过程中,不需要使用压力机,并且装配时密封圈不会与外壳体长距离摩擦,保证了密封圈的可靠性。此外,在膜组件长期使用的过程中,由于外壳体、密封套和盖板是一个三层密封的结构,当交换树脂产生不规则的变形时,外壳体与密封套之间的间距可以发生非轴向的变化,即外壳体与密封套之间各点的距离不均匀变化使得外壳体与密封套的轴向不再重合,同理,密封套与端盖之间也可以这样变化,并且在第一密封圈、第二密封圈和第三密封圈的共同作用下,避免了泄漏的发生。故本方案的膜组件,降低了对轴向密封的要求,降低了生产的难度与成本。Through the above structure, the technical solution does not need to use a press during the assembly process, and the sealing ring will not rub against the outer shell for a long distance during assembly, thereby ensuring the reliability of the sealing ring. In addition, during the long-term use of the membrane module, since the outer casing, sealing sleeve and cover plate are a three-layer sealed structure, when the exchange resin is deformed irregularly, the distance between the outer casing and the sealing sleeve may be abnormal. Axial change, that is, the uneven change of the distance between the outer shell and the sealing sleeve makes the axial direction of the outer shell and the sealing sleeve no longer coincide. Similarly, the change between the sealing sleeve and the end cover can also be changed in this way, and in Under the joint action of the first sealing ring, the second sealing ring and the third sealing ring, the occurrence of leakage is avoided. Therefore, the membrane module of this solution reduces the requirements for axial sealing and reduces the difficulty and cost of production.
作为优选,所述芯体中心处设置有阴极柱,所述阴极柱上设置有多组卷式缠绕的膜单元,所述膜单元包括阳膜和阴膜,所述阳膜和阴膜之间为浓水室,所述浓水室的两端分别设置有极水室,所述膜单元之间为淡水室,所述淡水室内填充有交换树脂,所述淡水室的两端设置有栅板;Preferably, a cathode column is arranged at the center of the core body, and multiple groups of roll-wound membrane units are arranged on the cathode column, and the membrane units include a positive membrane and a negative membrane, and the gap between the positive membrane and the negative membrane is It is a concentrated water chamber, the two ends of the concentrated water chamber are respectively provided with polar water chambers, the fresh water chamber is between the membrane units, the fresh water chamber is filled with exchange resin, and the two ends of the fresh water chamber are provided with grid plates ;
所述阴极柱内设置有中心管道,所述中心管道的端部穿出所述盖板外,形成第一出口,所述外壳体上设置有第一进口,所述外壳体两端的盖板上分别设置有第二进口和第二出口,所述外壳体上设置有与所述极水室相连通的极水出口。A central pipe is arranged inside the cathode column, and the end of the central pipe passes through the cover plate to form a first outlet. The outer shell is provided with a first inlet, and the cover plates at both ends of the outer shell A second inlet and a second outlet are respectively provided, and an electrode water outlet communicating with the electrode water chamber is arranged on the outer casing.
采用前述的密封结构,使得膜芯的直径得以提高,膜芯内的膜单元数量也相应增加,因而在膜单元的浓水室的两端分别设置有极水室,能有效的将电极侧的极水收集后排出,从而避免膜芯积垢。Adopting the aforementioned sealing structure, the diameter of the membrane core is increased, and the number of membrane units in the membrane core is also increased accordingly. Therefore, the two ends of the concentrated water chamber of the membrane unit are respectively provided with electrode water chambers, which can effectively separate the electrode side. The polar water is collected and discharged to avoid fouling of the membrane core.
作为优选,所述膜单元远离阴极柱的一端设置有阳极片、所述膜单元靠近阴极柱的一端设置有阴极片。采用阳极片和阴极片结构,使得通电后每个膜单元拥有一个独立的加压电场,提高了净水效果。Preferably, the end of the membrane unit away from the cathode column is provided with an anode piece, and the end of the membrane unit close to the cathode column is provided with a cathode piece. The anode piece and cathode piece structure is adopted, so that each membrane unit has an independent pressurized electric field after electrification, which improves the water purification effect.
作为优选,所述芯体的外侧套设有阳极筒,设置阳极筒,可以有效保证阳极通电的稳定。Preferably, an anode cylinder is sheathed on the outer side of the core, and the anode cylinder is provided to effectively ensure the stability of the anode electrification.
作为优选,所述第一出口与所述盖板之间设置有第四密封圈,用以保证第一出口处的密封性。Preferably, a fourth sealing ring is provided between the first outlet and the cover plate to ensure the sealing of the first outlet.
作为优选,所述密封套上设置有用以定位所述端盖的凸台,所述外壳体的两端设置有用以与所述密封套和盖板的连接凸台。Preferably, the sealing sleeve is provided with bosses for positioning the end cap, and the two ends of the outer casing are provided with bosses for connecting the sealing sleeve and the cover plate.
作为优选,所述芯体内至少包括七组均布的膜单元。Preferably, the core includes at least seven sets of evenly distributed membrane units.
作为优选,所述第二进口、第二出口与浓水室相连通,液体流向为,浓水自第二进口进入后,流经浓水室后从第二出口排出;所述中心管道、第一出口、第一进口与淡水室相连通,液体流向为,待净化水从第一进口进入后,依次流经淡水室与中心管道后,从第一出口排出。这样的流道设计,使得浓水与待净化水,在膜芯内的流向呈90度交叉,降低了膜单元内部结垢的可能性,提高了净化效率。Preferably, the second inlet and the second outlet are in communication with the concentrated water chamber, and the direction of liquid flow is that the concentrated water enters from the second inlet, flows through the concentrated water chamber, and then is discharged from the second outlet; the central pipe, the second The first outlet and the first inlet are in communication with the fresh water chamber, and the liquid flow direction is as follows: after the purified water enters through the first inlet, it flows through the fresh water chamber and the central pipeline in turn, and then is discharged from the first outlet. Such a flow channel design makes the flow direction of the concentrated water and the water to be purified cross at 90 degrees in the membrane core, which reduces the possibility of fouling inside the membrane unit and improves the purification efficiency.
电流密度与电流大小与通过面积有关,上述结构的卷式EDI组件膜芯外侧阳极的面积大于膜芯中心阴极的面积,故膜芯外侧的电流密度小于膜芯中心的电流密度,使得整个电场的电势能在膜芯径向上自内向外逐渐减弱,形成了逐渐过度的各个区域。由于待净化的淡水中含有多种不同的盐分,电解出的电解质往往包括了Ca2+、Mg2+、Na+、Cl-、SO4 2-等活性较强的离子以及HCO3 -、HSiO3 -等活性较弱的离子。故通过上述方式布置流道和电场,能将各种离子分区域分离,有效防止组件积垢的同时,提高了电能的利用率。The current density is related to the current size and the passing area. The area of the anode outside the membrane core of the above-mentioned structure is larger than the area of the cathode in the center of the membrane core, so the current density outside the membrane core is smaller than the current density in the center of the membrane core, so that the entire electric field The potential energy gradually weakens from the inside to the outside in the radial direction of the membrane core, forming various regions that gradually transition. Since the fresh water to be purified contains a variety of different salts, the electrolyzed electrolyte often includes highly active ions such as Ca 2+ , Mg 2+ , Na + , Cl - , SO 4 2- and HCO 3 - , HSiO 3 - and other less reactive ions. Therefore, by arranging the flow channel and the electric field in the above-mentioned way, various ions can be separated in different regions, effectively preventing fouling of the components, and improving the utilization rate of electric energy.
一种大通量卷式EDI组件的装配方法,包括以下步骤:A method for assembling a large-volume roll-type EDI component, comprising the following steps:
A装配膜芯,将阳膜和阴膜贴合形成膜单元,将多组膜单元卷绕到阴极柱上,卷绕时在膜单元之间衬入栅板,卷绕完成后,将阳极筒装配芯体外侧;A Assemble the membrane core, attach the positive membrane and the negative membrane to form a membrane unit, wind multiple sets of membrane units onto the cathode column, line the grid between the membrane units during winding, and place the anode cylinder Assembling the outside of the core;
B装配外壳,①将膜芯套入外壳体内,然后在膜芯两端套入端盖,所述端盖部分套入所述外壳体的内部;②在端盖外套上第三密封圈,将密封套套在端盖外,密封套的上下两端装有第一密封圈和第二密封圈;③将下端盖板扣于所述端盖上,在淡水室内注入交换树脂;④将上端盖板扣于所述端盖上,通过螺栓将盖板、密封套和连接凸台连接紧密。B Assemble the shell, ① insert the membrane core into the shell, and then insert the end caps at both ends of the membrane core, and the end caps are partially inserted into the inside of the outer shell; ② put the third sealing ring on the outer cover of the end cap, The sealing sleeve is set outside the end cover, and the upper and lower ends of the sealing sleeve are equipped with a first sealing ring and a second sealing ring; ③ buckle the lower end cover on the end cover, and inject exchange resin into the fresh water chamber; ④ put the upper end cover Buckled on the end cover, the cover plate, the sealing sleeve and the connecting boss are tightly connected by bolts.
上述装配方法,过程简单,对密封圈的损伤小,且不必使用压力机或其他装备设备,保证了设备使用寿命的前提下,降低了安装成本。The above assembly method has a simple process, little damage to the sealing ring, and does not need to use a press or other equipment, which reduces the installation cost under the premise of ensuring the service life of the equipment.
作为优选,所述步骤B中,膜芯两端套入端盖时,在第一出口与所述盖板装入第四密封圈。Preferably, in the step B, when the two ends of the membrane core are inserted into the end cover, a fourth sealing ring is installed between the first outlet and the cover plate.
一种采用上述大通量卷式EDI组件脱盐方法,在膜芯中心处连接电场阴极,在膜芯外侧连接电场阳极,使得膜芯中部与膜芯外围之间形成电场,淡水从第一进口进入膜芯,依次流经淡水室与中心管道后,从第一出口排出,浓水从第二进口进入膜芯,流进浓水室后,从第二出口排出,整个过程中淡水在膜芯中沿着与膜芯轴向垂直的方向流动,而浓水则在膜芯轴向方向流动,浓水和淡水交叉错流;淡水中的阴阳离子在电场作用下向两侧移动,阴离子通过阳膜,阳离子通过阴膜,分别进入两侧的浓水室,完成对淡水的脱盐效果。A desalination method using the above-mentioned large-flux roll-type EDI component, connecting the electric field cathode at the center of the membrane core, and connecting the electric field anode at the outside of the membrane core, so that an electric field is formed between the middle of the membrane core and the periphery of the membrane core, and fresh water enters from the first inlet The membrane core flows through the fresh water chamber and the central pipe in turn, and is discharged from the first outlet. Concentrated water enters the membrane core from the second inlet, flows into the concentrated water chamber, and is discharged from the second outlet. During the whole process, the fresh water is in the membrane core. The concentrated water flows along the direction perpendicular to the axial direction of the membrane core, while the concentrated water flows in the axial direction of the membrane core, and the concentrated water and fresh water cross flow; the anions and cations in the fresh water move to both sides under the action of the electric field, and the anions pass through the positive membrane , cations pass through the anion membrane and enter the concentrated water chambers on both sides respectively to complete the desalination effect on fresh water.
上述方法中,浓水水流走轴向,淡水水流走径向。这样流向,浓淡水是完全错流状态,降低了膜单元内部结垢的可能性,提高了净化效率;淡水自组件外侧进入,由外侧至内侧,从低电流密度区流向强电流密度区,正好与强弱离子脱盐次序相符合,电负性强,易以脱除的离子在低电流密度区即可脱除,而电负性弱,不易以脱除的离子正好流经强电流密度区,提高了脱除效率和电流效率。In the above method, the concentrated water flows in the axial direction, and the fresh water flows in the radial direction. In this flow direction, the concentrated and fresh water is in a completely cross-flow state, which reduces the possibility of fouling inside the membrane unit and improves the purification efficiency; fresh water enters from the outside of the module, flows from the outside to the inside, and flows from the low current density area to the high current density area. Consistent with the desalination sequence of strong and weak ions, the ion with strong electronegativity and easy to remove can be removed in the low current density area, while the ion with weak electronegativity and difficult to remove just flows through the strong current density area. The removal efficiency and current efficiency are improved.
作为优选,浓淡水流向与上述方法相反,即淡水走轴向,从第二进口进入膜芯,流进淡水室后,从第二出口排出;浓水走径向,浓水从第一进口进,依次流经浓水室与中心管道后,从第一出口排出。这样流向,浓淡水也是完全错流状态,降低了膜单元内部结垢的可能性,提高了净化效率;因流体在螺旋流道中可产生Dean流,将降低扩散层的厚度,强化传质过程;另外,极板距离近将产生很强的电场,也可提高离子迁移速率,这样一方面提高了电除盐效率,另一方面可以降低膜单元内部结垢的可能性。Preferably, the flow direction of concentrated and fresh water is opposite to the above method, that is, the fresh water flows in the axial direction, enters the membrane core from the second inlet, flows into the fresh water chamber, and is discharged from the second outlet; the concentrated water flows in the radial direction, and the concentrated water enters from the first inlet. , after flowing through the concentrated water chamber and the central pipe in turn, it is discharged from the first outlet. In this flow direction, the concentrated and fresh water is also in a completely cross-flow state, which reduces the possibility of fouling inside the membrane unit and improves the purification efficiency; because the fluid can generate Dean flow in the spiral flow channel, the thickness of the diffusion layer will be reduced and the mass transfer process will be strengthened; In addition, the close distance between the plates will generate a strong electric field, which can also increase the ion migration rate, so that on the one hand, the efficiency of electrolytic desalination can be improved, and on the other hand, the possibility of fouling inside the membrane unit can be reduced.
综上所述,本发明的有益效果:In summary, the beneficial effects of the present invention:
①本发明所述的一种大通量卷式EDI组件,通过卷式缠绕的膜芯,内外设置的阴阳级,使得电场在待净水流向的强度有一个变化,从而完成了对不同粒子的逐级分离,充分利用电能,同时缓解了浓水室结垢倾向。①A large-flux roll-type EDI component according to the present invention, through the roll-type winding membrane core, the Yin-Yang stage set inside and outside, makes the electric field have a change in the strength of the flow direction of the water to be purified, thus completing the detection of different particles Separation step by step, making full use of electric energy, and at the same time alleviating the fouling tendency of the concentrated water chamber.
②本发明所述的一种大通量卷式EDI组件,外壳采用分体式法兰结构,结构简单,便于装配,并且克服了传统膜组件容易产的泄漏问题,使得单只膜组件的直径加大,从而节省系统管路和占地空间,降低了吨水成本。②A large-flux roll-type EDI module described in the present invention adopts a split flange structure for the shell, which is simple in structure and easy to assemble, and overcomes the leakage problem that is easy to produce in traditional membrane modules, making the diameter of a single membrane module increase. Large, thereby saving system piping and floor space, reducing the cost per ton of water.
③本发明所述的一种大通量卷式EDI组件及其装配方法,所制成的膜组件,单只膜芯的通量可以达到4m3/h以上,降低了吨水成本,节省系统管路和占地空间,成本比2只2m3/h组件降低30%左右。③A large-flux roll-type EDI module and its assembly method described in the present invention, the membrane module produced, the flux of a single membrane core can reach more than 4m 3 /h, which reduces the cost per ton of water and saves system The cost of piping and floor space is about 30% lower than that of two 2m 3 /h modules.
④本发明所述的一种大通量卷式EDI组件脱盐方法,所述膜单元的浓水、淡水完全错流设计,使得组件运行时,膜堆内易于形成结垢的Ca2+、Mg2+离子从淡水进水端开始迁移通过阳离子交换膜,在向阴极迁移的同时,随着水流向浓水出水端移动,阻止了Ca2+、Mg2+离子向浓水室阴膜侧的富集,从而降低浓水室阴膜侧的结垢的可能性。④ In the desalination method of a large-flux roll-type EDI module described in the present invention, the concentrated water and fresh water of the membrane unit are completely cross-flow designed, so that when the module is running, the Ca2+ and Mg2+ ions that are easy to form scaling in the membrane stack will flow from the The fresh water inlet begins to migrate through the cation exchange membrane. While migrating to the cathode, it moves to the concentrated water outlet with the water flow, preventing the enrichment of Ca2+ and Mg2+ ions to the negative membrane side of the concentrated water chamber, thereby reducing the concentration of the concentrated water chamber. Possibility of fouling on the negative membrane side.
⑤本发明所述的一种大通量卷式EDI组件脱盐方法,所述膜单元具有螺旋流道结构和极板间距离近的特点,流体在螺旋流道中可产生Dean流,将降低扩散层的厚度,强化传质过程;另外,极板距离近将产生很强的电场,也可提高离子迁移速率,这样一方面提高了电除盐效率,另一方面可以降低膜单元内部结垢的可能性。⑤ In the desalination method of a large-flux roll-type EDI module described in the present invention, the membrane unit has the characteristics of a spiral channel structure and a short distance between the plates, and the fluid can generate a Dean flow in the spiral channel, which will reduce the diffusion layer Thickness, strengthen the mass transfer process; In addition, the close distance between the plates will generate a strong electric field, which can also increase the ion migration rate, so that on the one hand, the efficiency of electrostatic desalination is improved, and on the other hand, the possibility of fouling inside the membrane unit can be reduced sex.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明中膜芯的结构示意图;Fig. 2 is the structural representation of membrane core among the present invention;
图3是本发明中A部的放大图;Fig. 3 is the enlarged view of A part among the present invention;
图4是本发明中B部的放大图;Fig. 4 is the enlarged view of B part among the present invention;
图5是本发明中膜芯卷绕的示意图。Fig. 5 is a schematic diagram of membrane core winding in the present invention.
具体实施方式Detailed ways
以下具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。The following specific examples are only explanations of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
下面结合附图以实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings.
实施例1:Example 1:
根据图1、图3、图4所示,一种大通量卷式EDI组件,包括:外壳1和膜芯2,外壳1包括,外壳体11、密封套12和盖板13,一个密封套12和一个盖板13构成一组密封结构,外壳体11的两端分别设置有一组密封结构,密封套12设置在盖板13与外壳体11端部之间;According to Fig. 1, Fig. 3 and Fig. 4, a large-flux roll-type EDI assembly includes: a housing 1 and a
膜芯2包括,芯体21和端盖22,芯体21设置在外壳体11内部,端盖22套设在密封套12与外壳体11连接处的内部,芯体21内包括七组均布的膜单元3。The
密封套12与外壳体11端部设置有第一密封圈14,密封套12与盖板13之间设置有第二密封圈15,密封套12与端盖22之间设置有第三密封圈16,第一出口42与盖板13之间设置有第四密封圈17。A
密封套12上设置有用以定位端盖22的凸台121,外壳体11的两端设置有用以与密封套12和盖板13的连接凸台111。The sealing
根据图2、图5所示,芯体21中心处设置有阴极柱211,阴极柱211上设置有多组卷式缠绕的膜单元3,膜单元3包括阳膜31和阴膜32,阳膜31和阴膜32之间为浓水室4,浓水室4的两端分别设置有极水室7,膜单元3之间为淡水室5,淡水室5内填充有交换树脂51,淡水室5的两端设置有栅板52;阴极柱211内设置有中心管道41,中心管道41的端部穿出盖板13外,形成第一出口42,外壳体11上设置有第一进口43,外壳体11两端的盖板13上分别设置有第二进口61和第二出口62,外壳体11上设置有与极水室7相连通的极水出口71,膜单元3远离阴极柱211的一端设置有阳极片33、膜单元3靠近阴极柱211的一端设置有阴极片34。According to Fig. 2, Fig. 5 shows, the center of core body 21 is provided with cathode column 211, and the membrane unit 3 of multiple roll-type winding is arranged on cathode column 211, and membrane unit 3 comprises positive film 31 and negative film 32, positive film 31 and the negative membrane 32 is a concentrated water chamber 4, the two ends of the concentrated water chamber 4 are respectively provided with a pole water chamber 7, between the membrane units 3 is a fresh water chamber 5, the fresh water chamber 5 is filled with exchange resin 51, the fresh water chamber The two ends of 5 are provided with grid plates 52; the cathode column 211 is provided with a central pipe 41, and the end of the central pipe 41 passes through the cover plate 13 to form a first outlet 42, and the outer shell 11 is provided with a first inlet 43, The cover plates 13 at both ends of the outer casing 11 are respectively provided with a second inlet 61 and a second outlet 62, and the outer casing 11 is provided with an anode water outlet 71 communicating with the anode water chamber 7, and the end of the membrane unit 3 away from the cathode column 211 An anode sheet 33 is provided, and a cathode sheet 34 is provided at one end of the membrane unit 3 close to the cathode column 211 .
大通量卷式EDI组件中,第二进口61、第二出口62与浓水室4相连通,液体流向为,浓水自第二进口61进入后,流经浓水室4后从第二出口62排出;中心管道41、第一出口42、第一进口43与淡水室5相连通,液体流向为,待净化水从第一进口43进入后,依次流经淡水室5与中心管道41后,从第一出口42排出。In the large-flux volume EDI component, the
实施例2:Example 2:
与上述实施例1不同之处在于,根据图2所示,芯体21的外侧套设有阳极筒212,可以有效保证阳极通电的稳定。The difference from the first embodiment above is that, as shown in FIG. 2 , an
实施例3:Example 3:
上述实施例1的大通量卷式EDI组件的装配方法,包括以下步骤:The method for assembling the large-volume roll-type EDI assembly of the above-mentioned embodiment 1 comprises the following steps:
A装配膜芯2,将阳膜31和阴膜32贴合形成膜单元3,将多组膜单元3卷绕到阴极柱211上,卷绕时在膜单元3之间衬入栅板52,卷绕完成后,将阳极筒212装配芯体21外侧;A Assemble the
B装配外壳,①将膜芯2套入外壳体11内,然后在膜芯2两端套入端盖22,端盖22部分套入外壳体11的内部,膜芯2两端套入端盖22时,在第一出口42与盖板13装入第四密封圈17;②在端盖22外套上第三密封圈16,将密封套12套在端盖22外,密封套12的上下两端装有第一密封圈14和第二密封圈15;③将下端盖板13扣于端盖22上,在淡水室5内注入交换树脂51;④将上端盖板13扣于端盖22上,通过螺栓将盖板13、密封套12和连接凸台111连接紧密。B Assemble the shell, ① Put the
实施例4:Example 4:
上述实施例1或2中大通量卷式EDI组件脱盐方法为,在膜芯2阴极柱211或阴极片34处连接电场阴极,在膜芯2阳极筒212或阳极片33处连接电场阳极,使得膜芯2中部与膜芯2外围之间形成电场,淡水从第一进口43进入膜芯2,依次流经淡水室5与中心管道41后,从第一出口42排出,浓水从第二进口61进入膜芯2,流进浓水室4后,从第二出口62排出,整个过程中淡水在膜芯2中沿着与膜芯2轴向垂直的方向流动,而浓水则在膜芯2轴向方向流动,浓水和淡水交叉错流;淡水中的阴阳离子在电场作用下向两侧移动,阴离子通过阳膜31,阳离子通过阴膜32,分别进入两侧的浓水室4,完成对淡水的脱盐效果。浓水水流走轴向,淡水水流走径向。这样的流向,浓淡水是完全错流状态,降低了膜单元内部结垢的可能性,提高了净化效率;淡水自组件外侧进入,由外侧至内侧,从低电流密度区流向强电流密度区,正好与强弱离子脱盐次序相符合,电负性强,易以脱除的离子在低电流密度区即可脱除,而电负性弱,不易以脱除的离子正好流经强电流密度区,提高了脱除效率和电流效率。The desalination method of the large-flux roll-type EDI component in the above-mentioned
同时淡水室5内含有交换树脂51,在电场的作用下,淡水一部分水分子分解成氢离子和氢氧根离子。这些氢离子和氢氧根离子持续地再生填充于淡水室5的交换树脂51。带正电荷的阳离子和带负电荷的阴离子分别被吸附到相应的树脂上,并且受电场阳极和阴极的作用,通过相应的树脂迁移,穿过阳膜31、阴膜32进入浓水室4而被出去。阳膜31仅允许阴离子通过,而阳离子和液体无法通过;阴膜32仅允许阴离子通过,而阴离子和液体无法通过。At the same time, the
表1Table 1
表1为本实施例膜组件单只膜芯的水处理参数,表2为传统2m3/h膜组件单只膜芯的水处理参数。Table 1 shows the water treatment parameters of a single membrane core of the membrane module in this embodiment, and Table 2 shows the water treatment parameters of a single membrane core of a traditional 2m 3 /h membrane module.
表2Table 2
通过表格对比数据可发现,本方案单只模芯的产水水量大幅度提升,并且在产水电阻率、组件压降方面依旧保持与传统膜组件相近的水品,从而提高了水处理效率。By comparing the data in the table, it can be found that the water production of a single mold core in this scheme has been greatly improved, and the water quality is still similar to that of the traditional membrane module in terms of water resistivity and module pressure drop, thereby improving the water treatment efficiency.
实施例5:Example 5:
与实施例4不同之处在于,浓淡水流向与实施例4中方法相反,即淡水走轴向,从第二进口61进入膜芯2,流进淡水室5后,从第二出口62排出;浓水走径向,浓水从第一进口43进,依次流经浓水室5与中心管道41后,从第一出口42排出。这样的流向,浓淡水也是完全错流状态,降低了膜单元内部结垢的可能性,提高了净化效率;因流体在螺旋流道中可产生Dean流,将降低扩散层的厚度,强化传质过程;另外,极板距离近将产生很强的电场,也可提高离子迁移速率,这样一方面提高了电除盐效率,另一方面可以降低膜单元内部结垢的可能性。The difference from
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