CN106466952A - A kind of superfine fibre blanket pad covers the preparation method at bottom - Google Patents

A kind of superfine fibre blanket pad covers the preparation method at bottom Download PDF

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Publication number
CN106466952A
CN106466952A CN201610766694.9A CN201610766694A CN106466952A CN 106466952 A CN106466952 A CN 106466952A CN 201610766694 A CN201610766694 A CN 201610766694A CN 106466952 A CN106466952 A CN 106466952A
Authority
CN
China
Prior art keywords
superfine fibre
layer
poly
vinyl alcohol
alcohol solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610766694.9A
Other languages
Chinese (zh)
Inventor
金淑兰
邓军民
彭永
吴功群
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinhua Jieling House Wares Co Ltd
Original Assignee
Jinhua Jieling House Wares Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jinhua Jieling House Wares Co Ltd filed Critical Jinhua Jieling House Wares Co Ltd
Priority to CN201610766694.9A priority Critical patent/CN106466952A/en
Publication of CN106466952A publication Critical patent/CN106466952A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/05—5 or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets

Landscapes

  • Carpets (AREA)

Abstract

The present invention relates to one of field of commodity production superfine fibre blanket pad covers the preparation method at bottom.The present invention is achieved through the following technical solutions：Step 1 prepares tufted carpet, and the superfine fibre tufted blanket pad being combined for gum is made up of wherein 5 layer materials.Bottom technique is covered to the compound namely superfine fibre tufted blanket pad of B E, napping process is carried out to A；B E layer is carried out mixed binding by step 2, using composite adhesive, described composite adhesive (compound styrene-acrylic latex) component diluent (polyvinyl alcohol), toluene di-isocyanate(TDI) (TDI), sodium lauryl sulphate (SDS), polyoxyethylene nonylphenol ether 10 and catalyst on year-on-year basis, with poly-vinyl alcohol solution, add TDI, poly-vinyl alcohol solution 1:0.7, SDS dosage poly-vinyl alcohol solution ratio 1:0.3, OP 10 every square of 6ml of dosage, with poly-vinyl alcohol solution 1:0.3,70 ~ 250 DEG C of reaction temperature, response time 0.3 ~ 0.5h)；Step 3 is carried out admittedly steady using the compound styrene-acrylic latex of concentration；Step 4 cuts into pieces.

Description

A kind of superfine fibre blanket pad covers the preparation method at bottom
Technical field
The present invention relates to one of field of commodity production superfine fibre blanket pad covers the preparation method at bottom.
Background technology
In recent years, as the tufted carpet of one of indoor soft decoration staple product, quickly grow, sell inside and outside market and all protect Hold 20% about growth rate.Carpet Consumption Difference between east and west, Chinese and western in the consumption structure of floor coverings type very much not Identical, the fiber carpel of American-European countries's consumption accounts for more than the 70% of floor coverings total amount, other ceramic, wooden, plastics, composites Only account for less than 30% Deng hard floor；And China rug only accounts for 1/10th of floor coverings total amount at present, the ground pavement of house ornamentation Remain floor and two points of world of ceramic tile.In addition, Chinese and western is in powerful contrast in the carpet structure of consumer demand, the carpet that west is sold In, 65% is residential carpet, and commercial carpet only accounts for 35%.According to China's Industry investigation net prediction, following international market tufted carpet Will remain in more than 10% annual rate of growth, and domestic market is by the change with consumption idea, the sales volume of tufted carpet will be powerful Increase, by 2015, the purchase volume of domestic carpet will rise to 28% about, to the year two thousand fifty, domestic purchase volume can last till 53% about.
Because of its material behavior, superfine fibre tufted blanket pad has the advantages that super-strong moisture absorbing, easy decontamination become the handsome of carpet marketplace Handsome person.Tufted carpet and its production technology are that a layer (generally cluster enters yarn circle and formed) that will fluff is non-with spun-bond process Woven cloths or woven fabric bonding (main base fabric).Carpet surface can form lint or looped pile.But, this pass covered involved by bottom Key technology, such as covers bottom material, latex material, gum and its technique etc. all in continuous Improvement.
Content of the invention
It is an object of the invention to provide a kind of superfine fibre blanket pad covers the preparation method at bottom.The present invention is by following technology Scheme is realized：A kind of superfine fibre blanket pad covers the preparation method at bottom, including：
Step 1 prepares tufted carpet, and the superfine fibre tufted blanket pad being combined for gum is made up of 5 layer materials, and its section is tied Structure：
A layer tufting carpet surface 400 ~ 600g/
B layer base fabric（Terylene woven fabric） 3 ~ 4 k g / ㎡
C layer polyurethane foam 80 ~ l00 g/
D layer terylene plain cloth（Resistance polyester fiber knitting fabric） 40 ~ 50 k g / ㎡
E layer PVC 100 ~ 300 g/
Wherein, by tufting machine needled flocking, B-C, C-D, D-E are combined by the binding agent of different adhesive properties, right in A-B face The compound namely superfine fibre tufted blanket pad of B E cover bottom technique, napping process is carried out to A；
B E layer is carried out mixed binding by step 2, using composite adhesive, described composite adhesive (compound styrene-acrylic latex) group Divide diluent (polyvinyl alcohol), toluene di-isocyanate(TDI) (TDI), sodium lauryl sulphate (SDS), polyoxyethylene nonylphenol ether 10 and catalyst on year-on-year basis, with poly-vinyl alcohol solution, add TDI, poly-vinyl alcohol solution 1:0.7, SDS dosage polyethylene Alcoholic solution ratio 1:0.3, OP 10 every square of 6ml of dosage, with poly-vinyl alcohol solution 1:0.3,70 ~ 250 DEG C of reaction temperature , response time 0.3 ~ 0.5h)；
Step 3 is carried out admittedly steady using the compound styrene-acrylic latex of concentration；
Step 4 is cut into pieces using compound styrene-acrylic latex, removes edge burr, obtains the blanket having superfine fibre to cover bottom Pad.
Compared with background technology, have has the advantages that the present invention：Overcome a gluing mode and there is spread Greatly;Gluing is irregular, and quality of carpet is unstable;The problems such as low production efficiency etc., study secondary gluing skill by transforming automatic double surface gluer Art, the foamed rear water content of result latex reduces, and therefore can reduce oven temperature, reduce steam consumption and power consumption, dry machine speed Degree brings up to 4.5 m/min (all products) by original 2～4 m/min (depending on different product), thus carrying High production efficiency, reduce energy consumption, every square metre of glue consumption reduces, and reduces spread.Gluing is uniform, steady quality, Quality of carpet is improved, and carpet is flexible, is easy to dress paving, and the continuous-stable for producing provides more preferable guarantee.
Specific embodiment
Below by embodiment, technical scheme is described in further detail：
A kind of superfine fibre blanket pad covers the preparation method at bottom, including：
Step 1 prepares tufted carpet, and the superfine fibre tufted blanket pad being combined for gum is made up of 5 layer materials, and its section is tied Structure：
A layer tufting carpet surface 400 ~ 600g/
B layer base fabric（Terylene woven fabric） 3 ~ 4 k g / ㎡
C. layer polyurethane foam 80 ~ l00 g/
D layer terylene plain cloth（Resistance polyester fiber knitting fabric） 40 ~ 50 k g / ㎡
.E layer PVC 100 ~ 300 g/
Wherein, by tufting machine needled flocking, B-C, C-D, D-E are combined by the binding agent of different adhesive properties in A-B face.Right The compound namely superfine fibre tufted blanket pad of B E cover bottom technique, napping process is carried out to A；
B E layer is carried out mixed binding by step 2, using composite adhesive, described composite adhesive (compound styrene-acrylic latex) group Divide diluent (polyvinyl alcohol), toluene di-isocyanate(TDI) (TDI), sodium lauryl sulphate (SDS), polyoxyethylene nonylphenol ether 10 and catalyst on year-on-year basis, with poly-vinyl alcohol solution, add TDI, poly-vinyl alcohol solution 1:0.7, SDS dosage polyethylene Alcoholic solution ratio 1:0.3, OP 10 every square of 6ml of dosage, with poly-vinyl alcohol solution 1:0.3,70 ~ 250 DEG C of reaction temperature , response time 0.3 ~ 0.5h)；
Step 3 is carried out admittedly steady using the compound styrene-acrylic latex of concentration；
Step 4 is cut into pieces using compound styrene-acrylic latex, removes edge burr, obtains the blanket having superfine fibre to cover bottom Pad.
Specific embodiment described herein is only explanation for example to present invention spirit.The affiliated technology of the present invention is led The technical staff in domain can be made various modifications or supplement or replaced using similar mode to described specific embodiment Generation, but the spirit without departing from the present invention or surmount scope defined in appended claims.

Claims (1)

1. a kind of superfine fibre blanket pad covers the preparation method at bottom, it is characterized in that：Including：
Step 1 prepares tufted carpet, and the superfine fibre tufted blanket pad being combined for gum is made up of 5 layer materials, and its section is tied Structure：
A layer tufting carpet surface 400 ~ 600g/
B layer base fabric（Terylene woven fabric） 3 ~ 4 k g / ㎡
C. layer polyurethane foam 80 ~ l00 g/
D layer terylene plain cloth（Resistance polyester fiber knitting fabric） 40 ~ 50 k g / ㎡
.E layer PVC 100 ~ 300 g/
Wherein, by tufting machine needled flocking, B-C, C-D, D-E are combined by the binding agent of different adhesive properties, right in A-B face The compound namely superfine fibre tufted blanket pad of B E cover bottom technique, napping process is carried out to A；
B E layer is carried out mixed binding by step 2, using composite adhesive, described composite adhesive (compound styrene-acrylic latex) group Divide diluent (polyvinyl alcohol), toluene di-isocyanate(TDI) (TDI), sodium lauryl sulphate (SDS), polyoxyethylene nonylphenol ether 10 and catalyst on year-on-year basis, with poly-vinyl alcohol solution, add TDI, poly-vinyl alcohol solution 1:0.7, SDS dosage polyethylene Alcoholic solution ratio 1:0.3, OP 10 every square of 6ml of dosage, with poly-vinyl alcohol solution 1:0.3,70 ~ 250 DEG C of reaction temperature , response time 0.3 ~ 0.5h)；
Step 3 is carried out admittedly steady using the compound styrene-acrylic latex of concentration；
Step 4 is cut into pieces using compound styrene-acrylic latex, removes edge burr, obtains the blanket having superfine fibre to cover bottom Pad.
CN201610766694.9A 2016-08-31 2016-08-31 A kind of superfine fibre blanket pad covers the preparation method at bottom Pending CN106466952A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610766694.9A CN106466952A (en) 2016-08-31 2016-08-31 A kind of superfine fibre blanket pad covers the preparation method at bottom

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610766694.9A CN106466952A (en) 2016-08-31 2016-08-31 A kind of superfine fibre blanket pad covers the preparation method at bottom

Publications (1)

Publication Number Publication Date
CN106466952A true CN106466952A (en) 2017-03-01

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107447545A (en) * 2017-06-28 2017-12-08 陈林梭 A kind of preparation method of artificial leather flocked carpet

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1005819A2 (en) * 1991-05-03 2000-06-07 The Akro Corporation Floor mat and method for making same
CN203046329U (en) * 2013-01-08 2013-07-10 杭州世平实业有限公司 Antiskid, buffering and absorbing mat

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1005819A2 (en) * 1991-05-03 2000-06-07 The Akro Corporation Floor mat and method for making same
CN203046329U (en) * 2013-01-08 2013-07-10 杭州世平实业有限公司 Antiskid, buffering and absorbing mat

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
魏国: "复合苯丙乳胶的制备", 《广州化工》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107447545A (en) * 2017-06-28 2017-12-08 陈林梭 A kind of preparation method of artificial leather flocked carpet

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Application publication date: 20170301

RJ01 Rejection of invention patent application after publication