CN106455159A - Single conductor heating cable - Google Patents

Single conductor heating cable Download PDF

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Publication number
CN106455159A
CN106455159A CN201610760039.2A CN201610760039A CN106455159A CN 106455159 A CN106455159 A CN 106455159A CN 201610760039 A CN201610760039 A CN 201610760039A CN 106455159 A CN106455159 A CN 106455159A
Authority
CN
China
Prior art keywords
heating
heating cable
layer
earth lead
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610760039.2A
Other languages
Chinese (zh)
Inventor
戴文富
戴小平
戴萍萍
徐帅
戴诗颖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu High Temperature Wire And Cable Co Ltd
Original Assignee
Jiangsu High Temperature Wire And Cable Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu High Temperature Wire And Cable Co Ltd filed Critical Jiangsu High Temperature Wire And Cable Co Ltd
Priority to CN201610760039.2A priority Critical patent/CN106455159A/en
Publication of CN106455159A publication Critical patent/CN106455159A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/54Heating elements having the shape of rods or tubes flexible
    • H05B3/56Heating cables

Abstract

The invention discloses a single conductor heating cable. The single conductor heating cable comprises a semi-spherical metal heating core, a low-smoke zero-halogen crosslinked polyethylene insulating layer, a ground wire, a shielding layer and a PVC sheath which are arranged in sequence from inside to outside, wherein the semi-spherical metal heating core comprises a semi-spherical heating surface and a plane heating surface, the ground wire is positioned in the direction, close to the plane heating surface, of the semi-spherical metal heating core, the ground wire is arranged between the low-smoke zero-halogen crosslinked polyethylene insulating layer and the shielding layer, and the ground wire is fixedly connected to the outer surface of the low-smoke zero-halogen crosslinked polyethylene insulating layer or the inner surface of the shielding layer; two filling cavities are formed by encircling the low-smoke zero-halogen crosslinked polyethylene insulating layer, the shielding layer and the surface of the ground wire, and each filling cavity is filed with a thermal insulation material. According to the single conductor heating cable disclosed by the invention, flow guide and collection for the heat of the heating core are realized, the heat productivity of the single conductor heating cable which is the same as that of an entire circle of metal heating core is guaranteed by using fewer materials and less cost, and the using effect is good.

Description

Heating cable is singly led
Technical field
The present invention relates to heating cable technical field, more particularly to singly leads heating cable.
Background technology
In current heating cable, its structure is mainly based on line with heating function, single layer dielectrics, single-layer shield, and which insulate, screen Covering effect not good enough, insufficient strength is good, and heat transfer rate being slow, overheat protector thermometric biography will be also in addition laid in work progress Sensor, work progress complexity, and as job location area is big, overheat protector temperature transducer is layouted less, does not have excess temperature guarantor The effect of shield, and fault rate height is done well as overheat protector temperature transducer is sealed in work progress, once damage will Unrepairable, does not substitute, and exists that insulation, shield effectiveness not enough good, insufficient strength is good, biography in current heating cable construction Thermal velocity is slow, the bad phenomenon of overheat protector.
In a kind of Novel heating cable of the Chinese utility model patent of Granted publication, CN203340324U, its disclosure A kind of Novel heating cable, it is characterised in that a kind of Novel heating cable is that circular strip shoulder, inside has heating to close Spun gold, not heating-wire, ground floor insulation, second layer insulation, overheat protector temperature transducer and lead, ground floor shielding, the Two layers of shielding and ground wire, protection crust, have single guide structure and double guide structures, and double guide structures have an Exothermal Alloys silk to add one not Heating-wire and two Exothermal Alloys silks, two kinds of forms, overheat protector temperature transducer and lead can arrange a plurality of, the second layer Shielding and ground wire extend to both sides, have outward protection crust protection, form two flanks.Which solve presently, there are above-mentioned to ask Topic, the heating cable has two-layer insulation, two-layer shielding, and increases intensity and radiating effect with flank, can singly lead knot Multiple overheat protector temperature transducers are also combined together with heating cable, realize point protection by structure, or double guide structures To the upgrading that face is protected, reduce difficulty of construction.But, the heating cable is in use, however it remains heating service efficiency Beneath problem, and its consumptive material is many, and expensive, maintains difficult after installation, during coming into operation, power consumption is not The reasons such as phenanthrene, make many people hope and draw back.
Content of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the invention provides singly leading heating cable, it is right to its object is to realize The heat that heat generating core is obtained has carried out water conservancy diversion and has gathered, and improves the heating efficiency of heating cable.While need to only use less Material and relatively low cost, it is ensured which has and whole circle metal heat generating core identical caloric value, and using effect is good, the supporting of later stage Shield cost is relatively low.
The technical solution adopted in the present invention is:Heating cable is singly led, including the hemispherical gold for setting gradually from inside to outside Category heat generating core, the crosslinked polyetylene insulated layer of low smoke and zero halogen, earth lead, screen layer and pvc sheath, wherein hemispherical metal heat generating core Including hemispherical heating face and plane heating face, earth lead is located at direction of the hemispherical metal heat generating core near plane heating face On, and earth lead is placed between the crosslinked polyetylene insulated layer of low smoke and zero halogen and screen layer, and earth lead is fixedly attached to The outer surface of the crosslinked polyetylene insulated layer of low smoke and zero halogen or the inner surface of screen layer;The crosslinked polyetylene insulated layer of low smoke and zero halogen and Screen layer surrounds two filled cavities with the surface of earth lead, and each filling intracavity is filled with heat-barrier material.
Further, the cross section of the outline of the crosslinked polyetylene insulated layer of low smoke and zero halogen be The using effect of the crosslinked polyetylene insulated layer of the low smoke and zero halogen of shape structure, hemispherical configuration and rectangle structure is all preferable, in reality In the work progress of border, cost is mainly considered, the using effect of two kinds of structures is similar.
Further, each filling intracavity is provided with 1-3 root heat-barrier material, it is ensured that heat-barrier material is in the making of heating cable During technique relatively simple.
Further, heat-barrier material is the strip high-temperature insulation heat-barrier material being made up of ceramic fibre, its cross section For circular or rectangle structure, the diameter of each heat-barrier material or the half that thickness is the diameter less than earth lead, Ensure which has preferable effect of heat insulation, while which can be fully using some waste wood fillings, same energy in manufacturing process Heat-insulated effect is played, cost is relatively low.
Further, singly lead after heating cable makes, its overall cross section towards the outline in plane heating face direction is Irregular structure, it is ensured which can directly differentiate the heating face of heating cable and non-heating face in construction laying, with very Good anti-misoperation effect.
Compared with prior art, the invention has the beneficial effects as follows:The present invention singly leads heating cable, initially with hemispherical Metal heat generating core, saves the usage amount of heat generating core, reduces its manufacturing cost.And this singly leads heating cable, by earth lead Be arranged at the plane heating face side of hemispherical heat generating core, the filling intracavity for then surrounding in earth lead and surrounding structure arrange every Hot material, it is ensured that the heat that hemispherical metal heat generating core sends intensively from hemispherical heating face side out, is obtained to heat generating core To heat carried out water conservancy diversion and gathering, improve the heating efficiency of heating cable.The present invention singly leads heating cable, using relatively Few material and relatively low cost, it is ensured which has and whole circle metal heat generating core identical caloric value, using effect is good, the later stage Maintenance cost relatively low.
Description of the drawings
Fig. 1 is the sectional view of the cross section of the one embodiment for singly leading heating cable;
Fig. 2 is the sectional view of another embodiment for singly leading heating cable;
Wherein:The hemispherical metal heat generating core of 1-, 11- hemispherical heating face, 12- plane heating face;2- low smoke and zero halogen is crosslinked poly- second Alkene insulating barrier, 3- earth lead, 4- screen layer, 5-pvc sheath, 6- filled cavity, 7- heat-barrier material.
Specific embodiment
In order to deepen the understanding of the present invention, the present invention is further described with reference to the accompanying drawings and examples, the enforcement Example is only used for explaining the present invention, protection scope of the present invention is not constituted and limits.
As shown in figure 1, singly lead heating cable, including set gradually from inside to outside hemispherical metal heat generating core 1, low cigarette no The crosslinked polyetylene insulated layer 2 of halogen, earth lead 3, screen layer 4 and pvc sheath 5, wherein hemispherical metal heat generating core 1 include hemispherical Heating face 11 and plane heating face 12, earth lead 3 is located at hemispherical metal heat generating core 1 on the direction that plane generates heat face 12, And earth lead 3 is placed between the crosslinked polyetylene insulated layer 2 of low smoke and zero halogen and screen layer 4, and earth lead 3 is fixedly attached to The outer surface of the crosslinked polyetylene insulated layer 2 of low smoke and zero halogen or the inner surface of screen layer 4;The crosslinked polyetylene insulated layer of low smoke and zero halogen 2 and screen layer 4 surround two filled cavities 6 with the surface of earth lead 3, be filled with heat-barrier material 7 in each filled cavity 6.
In the above-described embodiments, the cross section of the outline of the crosslinked polyetylene insulated layer 2 of low smoke and zero halogen is hemispherical configuration Or rectangle structure, the using effect of the crosslinked polyetylene insulated layer of the low smoke and zero halogen of hemispherical configuration and rectangle structure is all relatively Good, during practice of construction, mainly consider cost, the using effect of two kinds of structures is similar.
In the above-described embodiments, in each filled cavity 6,1-3 root heat-barrier material 7 is provided with, it is ensured that heat-barrier material is in heating electric In the manufacturing process of cable, technique is relatively simple.
In the above-described embodiments, heat-barrier material 7 is the strip high-temperature insulation heat-barrier material being made up of ceramic fibre, its Cross section is circular or rectangle structure, the diameter of each heat-barrier material 7 or thickness be less than the diameter of earth lead 3 Half, it is ensured which has preferable effect of heat insulation, at the same its in manufacturing process can fully using the filling of some waste wood, Heat-insulated effect can be equally played, cost is relatively low.
In the above-described embodiments, singly lead after heating cable makes, its overall cross section is towards plane heating 12 direction of face Outline is irregular structure, it is ensured which can directly differentiate the heating face of heating cable and non-heating in construction laying Face, with good anti-misoperation effect.
Above-mentioned singly lead heating cable, in manufacturing process, only need to by one whole metal heat generating core be processed into two hemispherical Metal heat generating core, wraps up insulating barrier, laying earth lead afterwards thereon and is socketed screen layer 4 and pvc sheath 5, connect in laying Bonding heat-barrier material is needed after ground wire, and whole technical process is relatively simple.And low cost, finally ensure that the list of the present invention Lead heating cable and there is relatively low cost.
The present invention singly leads heating cable, initially with hemispherical metal heat generating core, saves the usage amount of heat generating core, drop Its manufacturing cost low.And this singly leads heating cable, earth lead 3 is arranged at the plane heating face 12 1 of hemispherical heat generating core Side, then arranges heat-barrier material 7 in the filling intracavity that earth lead and surrounding structure are surrounded, it is ensured that hemispherical metal heat generating core sends Heat intensively from hemispherical heating face side out, heat that heat generating core is obtained has carried out water conservancy diversion and has gathered, and improves The heating efficiency of heating cable.The present invention singly leads heating cable, using less material and relatively low cost, it is ensured that its tool Have and whole circle metal heat generating core identical caloric value, using effect is good, and the maintenance cost in later stage is relatively low.
What embodiments of the invention were announced is preferred embodiment, but is not limited thereto, the ordinary skill people of this area Member, easily according to above-described embodiment, understands the spirit of the present invention, and makes different amplifications and change, but as long as without departing from this The spirit of invention, all within the scope of the present invention.

Claims (5)

1. heating cable is singly led, it is characterised in that:Including the hemispherical metal heat generating core for setting gradually from inside to outside(1), low cigarette The crosslinked polyetylene insulated layer of Halogen(2), earth lead(3), screen layer(4)With pvc sheath(5), wherein hemispherical metal heat generating core (1)Including hemispherical heating face(11)With plane heating face(12), the earth lead(3)Positioned at hemispherical metal heat generating core(1) Near plane heating face(12)Direction on, and earth lead(3)It is placed in the crosslinked polyetylene insulated layer of low smoke and zero halogen(2)With shielding Layer(4)Between, and the earth lead(3)It is fixedly attached to the crosslinked polyetylene insulated layer of low smoke and zero halogen(2)Outer surface or Person's screen layer(4)Inner surface;
The crosslinked polyetylene insulated layer of the low smoke and zero halogen(2)And screen layer(4)With earth lead(3)Surface surround two filled cavities (6), each described filled cavity(6)Heat-barrier material is inside filled with(7).
2. according to claim 1 heating cable is singly led, it is characterised in that:The crosslinked polyetylene insulated layer of the low smoke and zero halogen (2)The cross section of outline be hemispherical configuration or rectangle structure.
3. according to claim 1 heating cable is singly led, it is characterised in that:Each filled cavity(6)Inside be provided with 1-3 root every Hot material(7).
4. according to claim 3 heating cable is singly led, it is characterised in that:The heat-barrier material(7)Be by ceramic fibre The strip high-temperature insulation heat-barrier material that makes, its cross section is circular or rectangle structure, each heat-insulated material Material(7)Diameter or thickness be less than earth lead(3)Diameter half.
5. according to claim 1 heating cable is singly led, it is characterised in that:Singly lead after heating cable makes, which is overall horizontal Section is towards plane heating face(12)The outline in direction is irregular structure, it is ensured which directly can divide in construction laying Distinguish the heating face of heating cable and non-heating face.
CN201610760039.2A 2016-08-30 2016-08-30 Single conductor heating cable Pending CN106455159A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610760039.2A CN106455159A (en) 2016-08-30 2016-08-30 Single conductor heating cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610760039.2A CN106455159A (en) 2016-08-30 2016-08-30 Single conductor heating cable

Publications (1)

Publication Number Publication Date
CN106455159A true CN106455159A (en) 2017-02-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610760039.2A Pending CN106455159A (en) 2016-08-30 2016-08-30 Single conductor heating cable

Country Status (1)

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CN (1) CN106455159A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107043493A (en) * 2017-04-07 2017-08-15 安徽省无为县经纬电缆附件有限公司 A kind of heating cable protective cover material of good heat preservation performance
US11956865B2 (en) 2017-02-01 2024-04-09 Nvent Services Gmbh Low smoke, zero halogen self-regulating heating cable

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202103876U (en) * 2011-06-22 2012-01-04 张家港特恩驰电缆有限公司 Modified structure of single conductor heating cable
CN206100504U (en) * 2016-08-30 2017-04-12 江苏鹏申高温线缆有限公司 Singly lead electric heating cable

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202103876U (en) * 2011-06-22 2012-01-04 张家港特恩驰电缆有限公司 Modified structure of single conductor heating cable
CN206100504U (en) * 2016-08-30 2017-04-12 江苏鹏申高温线缆有限公司 Singly lead electric heating cable

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11956865B2 (en) 2017-02-01 2024-04-09 Nvent Services Gmbh Low smoke, zero halogen self-regulating heating cable
CN107043493A (en) * 2017-04-07 2017-08-15 安徽省无为县经纬电缆附件有限公司 A kind of heating cable protective cover material of good heat preservation performance

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Application publication date: 20170222

WD01 Invention patent application deemed withdrawn after publication