CN106449887B - A kind of light reflecting membrane material for photovoltaic module - Google Patents

A kind of light reflecting membrane material for photovoltaic module Download PDF

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Publication number
CN106449887B
CN106449887B CN201611037807.8A CN201611037807A CN106449887B CN 106449887 B CN106449887 B CN 106449887B CN 201611037807 A CN201611037807 A CN 201611037807A CN 106449887 B CN106449887 B CN 106449887B
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parts
light reflecting
membrane material
temperature
reaction solution
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CN106449887A (en
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李志彬
史佳卉
魏雷杰
王春早
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Sun Fangfang
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University of Shaoxing
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of light reflecting membrane material for photovoltaic module, its preparation process are as follows:Step 1, polyethylene terephthalate and polysilazane are added into low molecule solvent, stirs 2 4h;Step 2, coupling agent, initiator and catalyst are added to solvent, the 5h of sealing protection gas compressive reaction 2, obtains reaction solution;Step 3, metal packing, organic titanium salt and dispersant is added in reaction solution after stirring, carries out high-temperature methane returning aeration and react 3 6h;Step 4, after natural cooling, by the 8h of reaction solution low temperature maturation 5;Step 5, Cabbeen is added into reaction solution, carries out low temperature stirring, be aerated scattered reaction;Step 6, forerunner's coating liquid is lifted into film on base material, then high pressure-temperature dries 3 6h;Step 7, boron chloride base material being placed under gas shield is reacted through warming high-pressure, and light reflecting membrane material is can obtain after natural cooling.Material therefor of the present invention is the material widely applied in general components, and manufacturing cost is relatively low, hidden danger will not be brought to the long-time stability of component, while can significantly improve the power output of solar module.

Description

A kind of light reflecting membrane material for photovoltaic module
Technical field
The invention belongs to technical field of solar, and in particular to a kind of light reflecting membrane material for photovoltaic module.
Background technology
In order to reach the purpose of electric current output precision caused by photovoltaic cell, it is necessary in cell piece surface soldered difference number The main grid on the welding of amount, welding and cell piece surface forms good electrical contact.Electric current passes through electricity caused by photovoltaic cell The grid line of pool surface flows to welding, and component external is flowed to so as to dynamic load then along welding.
In actual applications, in order to reduce the consumption of silver paste, the main grid on solar battery sheet surface can be discontinuous Point-like main grid, this main grid actually increases the light-receiving area of cell piece, but when component is prepared, and welding can be by The area covering cell piece of continuous main grid, its area covered can't change because of point-like main grid.So point-like main grid The power of cell piece can be over-evaluated.
Due to the presence of welding, the portion of incident light of its area covered is not utilized by cell piece produces electric energy, this Area accounts for the 2% to 4% of cell piece area, equivalent to the component power output that have lost 2% to 4%.
German Schlenk companies have developed a kind of synergy welding, and its primary structure is using copper core as conductive base, under it Layer of soldering material is rolled on surface, is rolled one layer of reflective silver layer in its upper surface, is pressed simultaneously when upper surface silver layer is rolled Make required zigzag texture.This welding can actually improve the power output of component in actual use, but due to Silver belongs to noble metal, and the presence for rolling silver layer greatly improves the cost of whole welding;Further, since can only one side calendering weldering Material is connect, causes it to weld monolithic battery piece, must be connected on adjacent other cell piece using other techniques Connect, application cost is higher, causes it can not be widely applied in actual production.
Chinese patent (publication number:CN201210588061.5 a kind of solution that reflective tape is pasted on welding surface) is provided Scheme, the area that not only make use of welding to block, the power output of component is added, and cost is cheaper than synergy welding.But It is to suppress directly in PET base material that zigzag texturing process is complex, and product fine rate is not with pressure sintering in actual production Height, constrain the further reduction of reflective tape cost.
The content of the invention
It is an object of the invention to provide a kind of light reflecting membrane material for photovoltaic module, material therefor of the present invention is normal The material widely applied in rule component, manufacturing cost is relatively low, will not bring hidden danger to the long-time stability of component, while can To significantly improve the power output of solar module.
A kind of light reflecting membrane material for photovoltaic module, its preparation process are as follows:
Step 1, polyethylene terephthalate and polysilazane are added into low molecule solvent, stirs 2-4h;
Step 2, coupling agent, initiator and catalyst are added to the solution obtained to step 1, sealing protection gas compressive reaction 2-5h, obtain reaction solution;
Step 3, metal packing, organic titanium salt and dispersant is added in reaction solution after stirring, carries out high-temperature methane Returning aeration reacts 3-6h;
Step 4, after natural cooling, by reaction solution low temperature maturation 5-8h;
Step 5, Cabbeen is added into reaction solution, carries out low temperature stirring, be aerated scattered reaction;
Step 6, the reacted reaction solution of step 5 is lifted into film on base material, then high pressure-temperature drying 3-6h;
Step 7, boron chloride base material being placed under gas shield reacts through warming high-pressure, can be obtained after natural cooling To light reflecting membrane material.
The quality formula of the light reflecting membrane material is as follows:
Polyethylene terephthalate 15-20 parts, polysilazane 9-11 parts, low molecule solvent 30-40 parts, coupling agent 3- 4 parts, initiator 2-4 parts, catalyst 1-2 parts, metal packing 3-5 parts, organic titanium salt 10-15 parts, dispersant 2-5 parts, Cabbeen 11- 13 parts, boron chloride 3-7 parts.
The low molecule solvent is using one kind in ethyl acetate, ether, ethyl acetoacetate.
The coupling agent uses silane coupler, using amino silane or hydrosulphonyl silane.
The initiator uses cumyl peroxide.
The catalyst uses triphenylphosphine or trialkyl phosphine.
The metal packing uses nano silicon.
The organic titanium salt uses tetrabutyl titanate or tetraisopropyl titanate.
The dispersant uses polyvinylpyrrolidone.
Protection gas in the step 2 uses argon gas or helium, and the pressure of the compressive reaction is 1.1-1.6MPa.
High-temperature temperature in the step 3 is 110-130 DEG C, and the backflow flow velocity is 10-15mL/min.
Low temperature maturation temperature is 0-5 DEG C in the step 4.
Low temperature whipping temp in the step 5 is 5-10 DEG C, and the aerating gas is nitrogen, and aeration flow velocity is 5- 10mL/min。
High temperature in the step 6 is 150-180 DEG C, and the high pressure is 0.7-0.9MPa.
Heating in the step 7 is 400-600 DEG C, high pressure 1-3.2MPa, and protection gas is nitrogen or inert gas.
Compared with prior art, the invention has the advantages that:
1st, material therefor of the present invention is the material widely applied in general components, and manufacturing cost is relatively low, will not be given The long-time stability of component bring hidden danger, while can significantly improve the power output of solar module.
2nd, the power output of the photovoltaic module of photovoltaic module light reflecting membrane of the present invention can increase by 1.5% to 3%, and this is reflective thin Film effectively reduces the manufacturing cost of photovoltaic module unit power.
3rd, the present invention rationally fully maximally utilizes light source, so as to increase solar illuminating intensity and area, reduces by outer The conversion efficiency loss that portion's light source is limited and brought.
Embodiment
The present invention is described further with reference to embodiment:
Embodiment 1
A kind of light reflecting membrane material for photovoltaic module, its preparation process are as follows:
Step 1, polyethylene terephthalate and polysilazane are added into low molecule solvent, stirs 2h;
Step 2, coupling agent, initiator and catalyst are added to the solution obtained to step 1, sealing protection gas compressive reaction 2h, obtain reaction solution;
Step 3, metal packing, organic titanium salt and dispersant is added in reaction solution after stirring, carries out high-temperature methane Returning aeration reacts 3h;
Step 4, after natural cooling, by reaction solution low temperature maturation 5h;
Step 5, Cabbeen is added into reaction solution, carries out low temperature stirring, be aerated scattered reaction;
Step 6, the reacted reaction solution of step 5 is lifted into film on base material, then high pressure-temperature drying 3h;
Step 7, boron chloride base material being placed under gas shield reacts through warming high-pressure, can be obtained after natural cooling To light reflecting membrane material.
The quality formula of the light reflecting membrane material is as follows:
15 parts of polyethylene terephthalate, 9 parts of polysilazane, 30 parts of low molecule solvent, 3 parts of coupling agent, initiator 2 Part, 1 part of catalyst, 3 parts of metal packing, 10 parts of organic titanium salt, 2 parts of dispersant, 11 parts of Cabbeen, 3 parts of boron chloride.
The low molecule solvent uses ethyl acetate.
The coupling agent uses silane coupler, using amino silane.
The initiator uses cumyl peroxide.
The catalyst uses triphenylphosphine.
The metal packing uses nano silicon.
The organic titanium salt uses tetrabutyl titanate.
The dispersant uses polyvinylpyrrolidone.
Protection gas in the step 2 uses argon gas or helium, and the pressure of the compressive reaction is 1.1MPa.
High-temperature temperature in the step 3 is 110 DEG C, and the backflow flow velocity is 10mL/min.
Low temperature maturation temperature is 0 DEG C in the step 4.
Low temperature whipping temp in the step 5 is 5 DEG C, and the aerating gas is nitrogen, and aeration flow velocity is 5mL/min.
High temperature in the step 6 is 150 DEG C, and the high pressure is 0.7MPa.
High temperature in the step 7 is 400 DEG C, high pressure 1MPa, and protection gas is nitrogen or inert gas.
Embodiment 2
A kind of light reflecting membrane material for photovoltaic module, its preparation process are as follows:
Step 1, polyethylene terephthalate and polysilazane are added into low molecule solvent, stirs 4h;
Step 2, coupling agent, initiator and catalyst are added to the solution obtained to step 1, sealing protection gas compressive reaction 5h, obtain reaction solution;
Step 3, metal packing, organic titanium salt and dispersant is added in reaction solution after stirring, carries out high-temperature methane Returning aeration reacts 6h;
Step 4, after natural cooling, by reaction solution low temperature maturation 8h;
Step 5, Cabbeen is added into reaction solution, carries out low temperature stirring, be aerated scattered reaction;
Step 6, the reacted reaction solution of step 5 is lifted into film on base material, then high pressure-temperature drying 6h;
Step 7, boron chloride base material being placed under gas shield reacts through warming high-pressure, can be obtained after natural cooling To light reflecting membrane material.
The quality formula of the light reflecting membrane material is as follows:
20 parts of polyethylene terephthalate, 11 parts of polysilazane, 40 parts of low molecule solvent, 4 parts of coupling agent, initiator 4 parts, 2 parts of catalyst, 5 parts of metal packing, 15 parts of organic titanium salt, 5 parts of dispersant, 13 parts of Cabbeen, 7 parts of boron chloride.
The low molecule solvent uses ether.
The coupling agent uses silane coupler, using hydrosulphonyl silane.
The initiator uses cumyl peroxide.
The catalyst uses trialkyl phosphine.
The metal packing uses nano silicon.
The organic titanium salt uses tetraisopropyl titanate.
The dispersant uses polyvinylpyrrolidone.
Protection gas in the step 2 uses argon gas or helium, and the pressure of the compressive reaction is 1.6MPa.
High-temperature temperature in the step 3 is 130 DEG C, and the backflow flow velocity is 15mL/min.
Low temperature maturation temperature is 5 DEG C in the step 4.
Low temperature whipping temp in the step 5 is 10 DEG C, and the aerating gas is nitrogen, and aeration flow velocity is 10mL/ min。
High temperature in the step 6 is 180 DEG C, and the high pressure is 0.9MPa.
Heating in the step 7 is 600 DEG C, high pressure 3.2MPa, and protection gas is nitrogen or inert gas.
Embodiment 3
A kind of light reflecting membrane material for photovoltaic module, its preparation process are as follows:
Step 1, polyethylene terephthalate and polysilazane are added into low molecule solvent, stirs 3h;
Step 2, coupling agent, initiator and catalyst are added to the solution obtained to step 1, sealing protection gas compressive reaction 4h, obtain reaction solution;
Step 3, metal packing, organic titanium salt and dispersant is added in reaction solution after stirring, carries out high-temperature methane Returning aeration reacts 4h;
Step 4, after natural cooling, by reaction solution low temperature maturation 6h;
Step 5, Cabbeen is added into reaction solution, carries out low temperature stirring, be aerated scattered reaction;
Step 6, the reacted reaction solution of step 5 is lifted into film on base material, then high pressure-temperature drying 5h;
Step 7, boron chloride base material being placed under gas shield reacts through warming high-pressure, can be obtained after natural cooling To light reflecting membrane material.
The quality formula of the light reflecting membrane material is as follows:
18 parts of polyethylene terephthalate, 10 parts of polysilazane, 35 parts of low molecule solvent, 3 parts of coupling agent, initiator 3 parts, 2 parts of catalyst, 4 parts of metal packing, 13 parts of organic titanium salt, 3 parts of dispersant, 12 parts of Cabbeen, 4 parts of boron chloride.
The low molecule solvent uses ethyl acetoacetate.
The coupling agent uses silane coupler, using amino silane.
The initiator uses cumyl peroxide.
The catalyst uses triphenylphosphine.
The metal packing uses nano silicon.
The organic titanium salt uses tetrabutyl titanate.
The dispersant uses polyvinylpyrrolidone.
Protection gas in the step 2 uses argon gas or helium, and the pressure of the compressive reaction is 1.3MPa.
High-temperature temperature in the step 3 is 120 DEG C, and the backflow flow velocity is 13mL/min.
Low temperature maturation temperature is 3 DEG C in the step 4.
Low temperature whipping temp in the step 5 is 8 DEG C, and the aerating gas is nitrogen, and aeration flow velocity is 8mL/min.
High temperature in the step 6 is 170 DEG C, and the high pressure is 0.8MPa.
Heating in the step 7 is 500 DEG C, high pressure 2.2MPa, and protection gas is nitrogen or inert gas.
Embodiment 1-3 performance detection effect is as follows:
One embodiment of the invention is the foregoing is only, is not intended to limit the present invention, it is all to use equivalent substitution or equivalent transformation The technical scheme that is obtained of mode, all fall within protection scope of the present invention.

Claims (8)

1. a kind of light reflecting membrane material for photovoltaic module, it is characterised in that its preparation process is as follows:
Step 1, polyethylene terephthalate and polysilazane are added into low molecule solvent, stirs 2-4h, it is described low Molecular solvent is using one kind in ethyl acetate, ether, ethyl acetoacetate;
Step 2, coupling agent, initiator and catalyst is added in the solution obtained to step 1, sealing protection gas compressive reaction 2- 5h, obtain reaction solution;
Step 3, metal packing, organic titanium salt and dispersant is added in reaction solution after stirring, carries out high-temperature methane backflow Aerated reaction 3-6h, the high-temperature temperature are 110-130 DEG C;
Step 4, after natural cooling, by reaction solution low temperature maturation 5-8h, the low temperature maturation temperature is 0-5 DEG C;
Step 5, Cabbeen is added into reaction solution, carries out low temperature stirring, be aerated scattered reaction, the low temperature whipping temp is 5- 10℃;
Step 6, the reacted reaction solution of step 5 is lifted into film on base material, then high pressure-temperature drying 3-6h, the high temperature For 150-180 DEG C, the high pressure is 0.7-0.9MPa;
Step 7, boron chloride base material being placed under gas shield reacts through warming high-pressure, can obtain after natural cooling anti- Optical thin film material, the heating are 400-600 DEG C, high pressure 1-3.2MPa.
2. a kind of light reflecting membrane material for photovoltaic module according to claim 1, it is characterised in that described reflective thin The quality formula of membrane material is as follows:
Polyethylene terephthalate 15-20 parts, polysilazane 9-11 parts, low molecule solvent 30-40 parts, coupling agent 3-4 parts, Initiator 2-4 parts, catalyst 1-2 parts, metal packing 3-5 parts, organic titanium salt 10-15 parts, dispersant 2-5 parts, Cabbeen 11-13 Part, boron chloride 3-7 parts.
A kind of 3. light reflecting membrane material for photovoltaic module according to claim 2, it is characterised in that the coupling agent Using silane coupler, using amino silane or hydrosulphonyl silane.
A kind of 4. light reflecting membrane material for photovoltaic module according to claim 2, it is characterised in that the initiator Using cumyl peroxide, the catalyst uses triphenylphosphine or trialkyl phosphine, and the metal packing uses nano-silica SiClx, the organic titanium salt use tetrabutyl titanate or tetraisopropyl titanate, and the dispersant uses polyvinylpyrrolidone.
A kind of 5. light reflecting membrane material for photovoltaic module according to claim 1, it is characterised in that the step 2 In protection gas use argon gas or helium, the pressure of the compressive reaction is 1.1-1.6MPa.
A kind of 6. light reflecting membrane material for photovoltaic module according to claim 1, it is characterised in that the step 3 In backflow flow velocity be 10-15mL/min.
A kind of 7. light reflecting membrane material for photovoltaic module according to claim 1, it is characterised in that the step 5 In aerating gas be nitrogen, aeration flow velocity is 5-10mL/min.
A kind of 8. light reflecting membrane material for photovoltaic module according to claim 1, it is characterised in that the step 7 In protection gas be nitrogen or inert gas.
CN201611037807.8A 2016-11-23 2016-11-23 A kind of light reflecting membrane material for photovoltaic module Active CN106449887B (en)

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CN109545879B (en) * 2017-09-21 2020-11-03 张家港康得新光电材料有限公司 Light reflection structure layer and photovoltaic module with same

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JP2004155834A (en) * 2002-11-01 2004-06-03 Clariant Internatl Ltd Polysilazane-containing coating liquid
FR2927005B1 (en) * 2008-02-05 2011-12-23 Commissariat Energie Atomique ORGANIC-INORGANIC HYBRID MATERIAL, OPTICAL THIN LAYER OF THE MATERIAL, OPTICAL MATERIAL COMPRISING THE SAME, AND METHOD FOR MANUFACTURING SAME
DE102008020324A1 (en) * 2008-04-23 2009-10-29 Clariant International Limited Polysilazane-containing coatings to increase the luminous efficacy of encapsulated solar cells
DE102009013904A1 (en) * 2009-03-19 2010-09-23 Clariant International Limited Solar cells with an encapsulation layer based on polysilazane
JP6049979B2 (en) * 2009-07-03 2016-12-21 ソニー株式会社 Optical element and display device
CN102709371A (en) * 2012-05-08 2012-10-03 常州天合光能有限公司 Solder strip structure for solar cell module
JP6317874B2 (en) * 2012-06-26 2018-04-25 日揮触媒化成株式会社 Method for producing substrate with antireflection film and photoelectric cell
CN102751344A (en) * 2012-07-20 2012-10-24 合肥海润光伏科技有限公司 Photovoltaic reflecting thin-film
US20150007877A1 (en) * 2013-07-05 2015-01-08 Gtat Corporation Polysilazane coating for photovoltaic cells

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