CN106449786A - Anti-freezing high-efficient solar photovoltaic module - Google Patents

Anti-freezing high-efficient solar photovoltaic module Download PDF

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Publication number
CN106449786A
CN106449786A CN201611029252.2A CN201611029252A CN106449786A CN 106449786 A CN106449786 A CN 106449786A CN 201611029252 A CN201611029252 A CN 201611029252A CN 106449786 A CN106449786 A CN 106449786A
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CN
China
Prior art keywords
ice
layer
nano
efficiency solar
photovoltaic component
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Pending
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CN201611029252.2A
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Chinese (zh)
Inventor
何志富
朱琛
夏吉东
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ZHEJIANG YUHUI SOLAR ENERGY JIANGSU CO Ltd
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ZHEJIANG YUHUI SOLAR ENERGY JIANGSU CO Ltd
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Priority to CN201611029252.2A priority Critical patent/CN106449786A/en
Publication of CN106449786A publication Critical patent/CN106449786A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention relates to an anti-freezing high-efficient solar photovoltaic module; the battery component from a lighting face to downside is an upper transparent glass, EVA glue, a battery slice, heat conductive insulating glue and a radiating back plate in order; the surface of the battery slice is deposited with a layer of silicon nitride antireflection film, and the outer surface of the upper glass is coated with an anti-ice-coating layer. Through scientific formula of the anti-ice-coating layer, after spraying emulsion on the outer surface of the upper glass, the polymer generates the secondary co-polymerization and crosslinking reactions under the effect of outdoor ultraviolet ray, and generates a mesh-structural protection film, thus the bonding strength, the strong peeling strength and the tearing intensity of the attaching emulsion and the outer surface of the upper glass are greatly improved, and thereby solving the technical problem that the anti-ice-coating layer is not easy to combine with the outer surface of the upper glass, thus the outer surface of the upper glass keeps excellent water repellency, waterproof and antifreezing, and anti-ice-coating performances; the anti-freezing high-efficient solar photovoltaic module still can keep good performance when applying to rainy and cold environments.

Description

A kind of anti-ice freezes high-efficiency solar-powered photovoltaic component
Technical field
The present invention relates to a kind of solar components, specifically a kind of anti-ice freeze high-efficiency solar-powered photovoltaic component, belong to Technical field of solar batteries.
Background technology
Photovoltaic module refers to unidirectional current can be provided separately with what encapsulation and inside connected also known as solar module Output, minimum indivisible photovoltaic cell combination unit.Photovoltaic module is made by laminating technology, is to pass through Windshield, solaode and backboard are sticked together by EVA.Now with solar photovoltaic assembly in the rapid of the whole world Development, the use environment of photovoltaic module is different.In some cold districts, winter weather cold, snowfall is more, microthermal climate Persistent period is long.When in such a case using photovoltaic module, easily by ice and snow on its outermost windshield of photovoltaic module Cover, by the photovoltaic module after snow and ice cover, its generating capacity will be greatly reduced.And for the photovoltaic group for using on ground Part, typically using the artificial ice and snow that removes on windshield, but can be present in the intricate operation, and artificial reset procedure and damages The hidden danger of bad photovoltaic module.And for the photovoltaic module for using on roof and curtain wall, cannot just use manual method to remove ice Snow.
Content of the invention
The technical problem to be solved is to overcome the shortcoming of prior art, provides a kind of anti-ice and freezes the efficient sun Energy photovoltaic module, improves the generating efficiency of component, by adding anti-ice cover adhesive layer, has photovoltaic module outer surface excellent Water repellency, the antifreeze and anti-ice cover performance of waterproof so as to still keep premium properties during for rainy day cold environment.
In order to solve above technical problem, the present invention provides a kind of anti-ice and freezes high-efficiency solar-powered photovoltaic component, the set of cells Part faces down from light and is followed successively by upper transparent layer glass, EVA glue, cell piece, thermal conductive insulation glue and heat sinking back-plate, the cell piece Surface deposited one layer of silicon nitride anti-reflecting film, the upper strata glass outer surface scribbles a layer thickness and covers for 10-25 μm anti- Ice adhesive layer, the mass percent group of the anti-ice cover adhesive layer is divided into:4- isocyanatomethyl:5-8%, amino first Acetoacetic ester:4-6%, alpha-linolenic acid:4-5%, ethoxylated bisphenol A dimethylacrylate:1-3%, trimethylol propane trimethyl third Olefin(e) acid ester:4-7%, benzoyl peroxide:3-4%, butyl acrylate:2-5%, 2- hydroxyl -1,2- diphenylethan:3-5%, antimony is mixed Miscellaneous stannum oxide nano-crystal:2-3%, nano titanium oxide:3-5%, nanometer silicon carbide:2-7%, ethene-vinyl acetate:5-7%, polyoxy Ethylene fatty alcohol ether:3-6%, polydimethylsiloxane:1-3%, polyether modified silicon oil:1-2%, cosolvent:5-6%, attachment is made every effort to promote Enter agent:3-5%, organic fluorine waterproof agent:Surplus.
The restriction technical scheme further of the present invention, aforesaid anti-ice freezes high-efficiency solar-powered photovoltaic component, the silicon nitride Antireflective coating is four-layer structure, the ground floor antireflective coating thickness 10-12nm at top, and refractive index is that 2.35-2.42, the second layer subtracts The thickness of reflectance coating is 10-12nm, and it is 8-10nm that refractive index is the thickness of 2.38-2.55, third layer antireflective coating, and refractive index is 2.25-2.30, the thickness of four antireflection film is 3-6nm, and refractive index is 1.85-1.95.
Aforesaid anti-ice freezes high-efficiency solar-powered photovoltaic component, and the heat sinking back-plate back side is provided with radiating fin of the height for 5-15mm Piece.
Aforesaid anti-ice freezes high-efficiency solar-powered photovoltaic component, and the mass percent group of the anti-ice cover adhesive layer is divided into:4- Isocyanatomethyl:5%, urethanes:4%, alpha-linolenic acid:4%, ethoxylated bisphenol A dimethylacrylate: 1%, trimethylol-propane trimethacrylate:4%, benzoyl peroxide:3%, butyl acrylate:2%, 2- hydroxyl -1,2- bis- Phenyl ethyl ketone:3%, antimony doped stannum oxide nano-crystal:2%, nano titanium oxide:3%, nanometer silicon carbide:2%, ethyl vinyl acetate second Alkene:5%, polyoxyethylene aliphatic alcohol ether:3%, polydimethylsiloxane:1%, polyether modified silicon oil:1%, cosolvent:5%, adhesive force Accelerator:3%, organic fluorine waterproof agent:Surplus.
Aforesaid anti-ice freezes high-efficiency solar-powered photovoltaic component, and the mass percent group of the anti-ice cover adhesive layer is divided into:4- Isocyanatomethyl:7%, urethanes:5%, alpha-linolenic acid:5%, ethoxylated bisphenol A dimethylacrylate: 2%, trimethylol-propane trimethacrylate:6%, benzoyl peroxide:3%, butyl acrylate:4%, 2- hydroxyl -1,2- bis- Phenyl ethyl ketone:4%, antimony doped stannum oxide nano-crystal:2%, nano titanium oxide:4%, nanometer silicon carbide:5%, ethyl vinyl acetate second Alkene:6%, polyoxyethylene aliphatic alcohol ether:5%, polydimethylsiloxane:2%, polyether modified silicon oil:1%, cosolvent:5%, adhesive force Accelerator:4%, organic fluorine waterproof agent:Surplus.
Further, aforesaid anti-ice freezes high-efficiency solar-powered photovoltaic component, the mass percent of the anti-ice cover adhesive layer Group is divided into:4- isocyanatomethyl:8%, urethanes:6%, alpha-linolenic acid:5%, ethoxylated bisphenol A dimethyl Acrylate:3%, trimethylol-propane trimethacrylate:7%, benzoyl peroxide:4%, butyl acrylate:5%, 2- hydroxyl Base -1,2- diphenylethan:5%, antimony doped stannum oxide nano-crystal:3%, nano titanium oxide:5%, nanometer silicon carbide:7%, second Alkene-vinyl acetate:7%, polyoxyethylene aliphatic alcohol ether:6%, polydimethylsiloxane:3%, polyether modified silicon oil:2%, cosolvent: 6%, adhesion promoter:5%, organic fluorine waterproof agent:Surplus.
Beneficial effects of the present invention:Formula of the anti-ice cover adhesive layer of the present invention by its science, in upper strata glass appearance surface On face sprinkling attachment emulsion after, attachment emulsion in the presence of outdoor ultraviolet light, wherein polymer can occur secondary copolymerization and Cross-linking reaction, generates cancellated protecting film, be greatly improved attachment emulsion and upper strata glass outer surface adhesion strength, Strong peel strength and tearing strength, the technology for being difficult combination so as to solve anti-ice cover adhesive layer and upper strata glass outer surface is asked Topic, makes upper strata glass outer surface have excellent water repellency, the antifreeze and anti-ice cover performance of waterproof so as to for rainy day cold environment When still keep premium properties;According to test, the upper strata glass of the present invention is placed in heavy rain, water repellency is common photovoltaic module 3-5 times of glass;The upper strata glass of the present invention is placed in subzero 15-1 DEG C of environment, after rainwater, upper strata glass outer surface is not Easily freeze.In addition, in present invention attachment emulsion, antimony doped stannum oxide nano-crystal, nano titanium oxide, nanometer silicon carbide energy etc. become Point addition so that upper strata glass outer surface is had good antistatic behaviour and absorb thermal insulation, and with antimycotic antiseptic and antifouling Property, moreover it is possible to its wear resistance is improved, obtains unexpected technique effect.
Specific embodiment
Embodiment 1
A kind of anti-ice that the present embodiment is provided freezes high-efficiency solar-powered photovoltaic component, and the battery component faces down from light and is followed successively by Bright upper strata glass, EVA glue, cell piece, thermal conductive insulation glue and heat sinking back-plate, the heat sinking back-plate back side is provided with radiating of the height for 6mm Fin, the surface of cell piece deposited one layer of silicon nitride anti-reflecting film, and it is 25 μm that upper strata glass outer surface scribbles a layer thickness Anti-ice cover adhesive layer, the mass percent group of anti-ice cover adhesive layer is divided into:4- isocyanatomethyl:7%, carbamic acid Ethyl ester:5%, alpha-linolenic acid:5%, ethoxylated bisphenol A dimethylacrylate:2%, trimethylol-propane trimethacrylate: 6%, benzoyl peroxide:3%, butyl acrylate:4%, 2- hydroxyl -1,2- diphenylethan:4%, antimony doped stannum oxide nano-crystal: 2%, nano titanium oxide:4%, nanometer silicon carbide:5%, ethene-vinyl acetate:6%, polyoxyethylene aliphatic alcohol ether:5%, poly- diformazan Radical siloxane:2%, polyether modified silicon oil:1%, cosolvent:5%, adhesion promoter:4%, organic fluorine waterproof agent:Surplus.
The present embodiment silicon nitride anti-reflecting film is four-layer structure, the ground floor antireflective coating thickness 10nm at top, refractive index For 2.42, the thickness of second layer antireflective coating is 10nm, and it is 8nm that refractive index is the thickness of 2.55, third layer antireflective coating, refraction Rate is 2.30, and the thickness of four antireflection film is 3nm, and refractive index is 1.95.
Embodiment 2
A kind of anti-ice that the present embodiment is provided freezes high-efficiency solar-powered photovoltaic component, and the battery component faces down from light and is followed successively by Bright upper strata glass, EVA glue, cell piece, thermal conductive insulation glue and heat sinking back-plate, the heat sinking back-plate back side is provided with radiating of the height for 10mm Fin, the surface of cell piece deposited one layer of silicon nitride anti-reflecting film, and it is 13 μm that upper strata glass outer surface scribbles a layer thickness Anti-ice cover adhesive layer, the mass percent group of anti-ice cover adhesive layer is divided into:4- isocyanatomethyl:7%, carbamic acid Ethyl ester:5%, alpha-linolenic acid:5%, ethoxylated bisphenol A dimethylacrylate:2%, trimethylol-propane trimethacrylate: 6%, benzoyl peroxide:3%, butyl acrylate:4%, 2- hydroxyl -1,2- diphenylethan:4%, antimony doped stannum oxide nano-crystal: 2%, nano titanium oxide:4%, nanometer silicon carbide:5%, ethene-vinyl acetate:6%, polyoxyethylene aliphatic alcohol ether:5%, poly- diformazan Radical siloxane:2%, polyether modified silicon oil:1%, cosolvent:5%, adhesion promoter:4%, organic fluorine waterproof agent:Surplus.
The present embodiment silicon nitride anti-reflecting film is four-layer structure, the ground floor antireflective coating thickness 11nm at top, refractive index For 2.40, the thickness of second layer antireflective coating is 11nm, and it is 9nm that refractive index is the thickness of 2.45, third layer antireflective coating, refraction Rate is 2.28, and the thickness of four antireflection film is 5nm, and refractive index is 1.90.
Embodiment 3
A kind of anti-ice that the present embodiment is provided freezes high-efficiency solar-powered photovoltaic component, and the battery component faces down from light and is followed successively by Bright upper strata glass, EVA glue, cell piece, thermal conductive insulation glue and heat sinking back-plate, the heat sinking back-plate back side is provided with radiating of the height for 15mm Fin, the surface of cell piece deposited one layer of silicon nitride anti-reflecting film, and it is 10 μm that upper strata glass outer surface scribbles a layer thickness Anti-ice cover adhesive layer, the mass percent group of anti-ice cover adhesive layer is divided into:4- isocyanatomethyl:8%, carbamic acid Ethyl ester:6%, alpha-linolenic acid:5%, ethoxylated bisphenol A dimethylacrylate:3%, trimethylol-propane trimethacrylate: 7%, benzoyl peroxide:4%, butyl acrylate:5%, 2- hydroxyl -1,2- diphenylethan:5%, antimony doped stannum oxide nano-crystal: 3%, nano titanium oxide:5%, nanometer silicon carbide:7%, ethene-vinyl acetate:7%, polyoxyethylene aliphatic alcohol ether:6%, poly- diformazan Radical siloxane:3%, polyether modified silicon oil:2%, cosolvent:6%, adhesion promoter:5%, organic fluorine waterproof agent:Surplus.
The present embodiment silicon nitride anti-reflecting film is four-layer structure, the ground floor antireflective coating thickness 12nm at top, refractive index For 2.35, the thickness of second layer antireflective coating is 12nm, and it is 10nm that refractive index is the thickness of 2.38, third layer antireflective coating, folding Rate is penetrated for 2.25, the thickness of four antireflection film is 6nm, and refractive index is 1.85.
Members sample is made by above-mentioned three groups of embodiments, power contrast is carried out, as shown in the table:
It is can be found that by test, although on upper strata, glass surface adds antifreezing coat, but by the optimization to antifreezing coat And the setting of interpolation antireflective coating, conventional solar module is compared, not only conversion efficiency does not increase, and which is actual on the contrary Conversion power can all meet or exceed the standard of like product in normal circumstances, in the adverse circumstances such as frost or heavy snow covering Under, the generating conversion efficiency of the solar module of the present invention is compared like product and can more show advantage.
In addition to the implementation, the present invention can also have other embodiment.All employing equivalents or equivalent transformation shape The technical scheme for becoming, all falls within the protection domain of application claims.

Claims (6)

1. a kind of anti-ice freezes high-efficiency solar-powered photovoltaic component, it is characterised in that:The battery component faces down from light and is followed successively by Bright upper strata glass, EVA glue, cell piece, thermal conductive insulation glue and heat sinking back-plate, the surface of the cell piece deposited one layer of silicon nitride Antireflective coating, the upper strata glass outer surface scribbles the anti-ice cover adhesive layer that a layer thickness is for 10-25 μm, the anti-ice cover attachment The mass percent group of layer is divided into:4- isocyanatomethyl:5-8%, urethanes:4-6%, alpha-linolenic acid:4- 5%, ethoxylated bisphenol A dimethylacrylate:1-3%, trimethylol-propane trimethacrylate:4-7%, benzoyl peroxide first Acyl:3-4%, butyl acrylate:2-5%, 2- hydroxyl -1,2- diphenylethan:3-5%, antimony doped stannum oxide nano-crystal:2-3%, receives Rice titanium dioxide:3-5%, nanometer silicon carbide:2-7%, ethene-vinyl acetate:5-7%, polyoxyethylene aliphatic alcohol ether:3-6%, poly- two Methylsiloxane:1-3%, polyether modified silicon oil:1-2%, cosolvent:5-6%, adhesion promoter:3-5%, organic fluorine waterproof agent: Surplus.
2. anti-ice according to claim 1 freezes high-efficiency solar-powered photovoltaic component, it is characterised in that:The silicon nitride antireflective Film is four-layer structure, the ground floor antireflective coating thickness 10-12nm at top, and refractive index is 2.35-2.42, second layer antireflective coating Thickness be 10-12nm, it is 8-10nm that refractive index is 2.38-2.55, the thickness of third layer antireflective coating, refractive index be 2.30, the thickness of four antireflection film is 3-6nm, and refractive index is 1.85-1.95.
3. anti-ice according to claim 1 freezes high-efficiency solar-powered photovoltaic component, it is characterised in that:The heat sinking back-plate back side It is provided with radiating fin of the height for 5-15mm.
4. anti-ice according to claim 1 freezes high-efficiency solar-powered photovoltaic component, it is characterised in that:The anti-ice cover adhesive layer Mass percent group be divided into:4- isocyanatomethyl:5%, urethanes:4%, alpha-linolenic acid:4%, ethoxyquin Bisphenol a dimethacrylate:1%, trimethylol-propane trimethacrylate:4%, benzoyl peroxide:3%, acrylic acid fourth Ester:2%, 2- hydroxyl -1,2- diphenylethan:3%, antimony doped stannum oxide nano-crystal:2%, nano titanium oxide:3%, nano silicon carbide Silicon:2%, ethene-vinyl acetate:5%, polyoxyethylene aliphatic alcohol ether:3%, polydimethylsiloxane:1%, polyether modified silicon oil:1%, Cosolvent:5%, adhesion promoter:3%, organic fluorine waterproof agent:Surplus.
5. anti-ice according to claim 1 freezes high-efficiency solar-powered photovoltaic component, it is characterised in that:The anti-ice cover adhesive layer Mass percent group be divided into:4- isocyanatomethyl:7%, urethanes:5%, alpha-linolenic acid:5%, ethoxyquin Bisphenol a dimethacrylate:2%, trimethylol-propane trimethacrylate:6%, benzoyl peroxide:3%, acrylic acid fourth Ester:4%, 2- hydroxyl -1,2- diphenylethan:4%, antimony doped stannum oxide nano-crystal:2%, nano titanium oxide:4%, nano silicon carbide Silicon:5%, ethene-vinyl acetate:6%, polyoxyethylene aliphatic alcohol ether:5%, polydimethylsiloxane:2%, polyether modified silicon oil:1%, Cosolvent:5%, adhesion promoter:4%, organic fluorine waterproof agent:Surplus.
6. anti-ice according to claim 1 freezes high-efficiency solar-powered photovoltaic component, it is characterised in that:The anti-ice cover adhesive layer Mass percent group be divided into:4- isocyanatomethyl:8%, urethanes:6%, alpha-linolenic acid:5%, ethoxyquin Bisphenol a dimethacrylate:3%, trimethylol-propane trimethacrylate:7%, benzoyl peroxide:4%, acrylic acid fourth Ester:5%, 2- hydroxyl -1,2- diphenylethan:5%, antimony doped stannum oxide nano-crystal:3%, nano titanium oxide:5%, nano silicon carbide Silicon:7%, ethene-vinyl acetate:7%, polyoxyethylene aliphatic alcohol ether:6%, polydimethylsiloxane:3%, polyether modified silicon oil:2%, Cosolvent:6%, adhesion promoter:5%, organic fluorine waterproof agent:Surplus.
CN201611029252.2A 2016-11-22 2016-11-22 Anti-freezing high-efficient solar photovoltaic module Pending CN106449786A (en)

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