CN106449286B - The mounting structure and assembly method of breaker - Google Patents
The mounting structure and assembly method of breaker Download PDFInfo
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- CN106449286B CN106449286B CN201510490473.9A CN201510490473A CN106449286B CN 106449286 B CN106449286 B CN 106449286B CN 201510490473 A CN201510490473 A CN 201510490473A CN 106449286 B CN106449286 B CN 106449286B
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- movable connector
- shell
- assembly
- push
- overlap joint
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/02—Housings; Casings; Bases; Mountings
- H01H71/0207—Mounting or assembling the different parts of the circuit breaker
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- Breakers (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
A kind of mounting structure and assembly method of breaker, wherein the mounting structure of breaker includes being mounted on the intracorporal handle of shell, link assembly and movable connector, one end of the link assembly connect the other end with handle drives and movable connector overlaps, the end of the movable connector is placed between the intracorporal fixed contact therefor of shell and bimetal leaf, when combined floodgate handle can drive link component drive movable connector rotation to make it be contacting and separating with fixed contact therefor.The step of assembly method of breaker is that handle is mounted in shell, one end of link assembly is connect with handle drives, the other end and push-rod assembly of link assembly connect, one end of movable connector and link assembly are overlapped, for the overlapping part of movable connector on the overlap joint feature of link assembly, the present invention provides the mounting structure and assembly method of the breaker that a kind of mounting structure is stable, assembly efficiency is high, homogeneity of product is strong.
Description
Technical field
The present invention relates to Low Voltage Electrical Apparatus, the mounting structure and assembly method of especially a kind of breaker.
Background technique
Currently, the operating mechanism of breaker is more due to needing the part that assembles, and the connection structure between components
It is complex, therefore the production efficiency for causing manual assembly process is low, homogeneity of product is poor, the complicated connection between components
Relationship also cannot achieve operating mechanism and carry out Automated assembly by equipment.Handle in operating mechanism, connecting rod, tripping dress simultaneously
The labyrinth for setting equal components not only reduces assembly efficiency while reducing the working performance of breaker.
Summary of the invention
It is an object of the invention to overcome the deficiencies of existing technologies, provide that a kind of mounting structure is stable, assembly efficiency is high, produces
The mounting structure and assembly method of the strong breaker of product consistency.
To achieve the above object, present invention employs following technical solutions:
A kind of mounting structure of breaker, including the handle 2, link assembly 3 and movable connector 4 being mounted in shell 1,
One end of the link assembly 3 and handle 2 are drivingly connected the other end and movable connector 4 overlaps, the end of the movable connector 4
Portion is placed between the fixed contact therefor 8 in shell 1 and bimetal leaf 6, and handle 2 can the 3 drive activity of drive link component when combined floodgate
The rotation of contact 4 is to make it be contacting and separating with fixed contact therefor 8.
It further, further include electromagnetic system 7 and push-rod assembly 5 in the shell 1, the push-rod assembly 5 is mounted on electromagnetism
Between system 7 and movable connector 4, and one end of push-rod assembly 5 can respectively with for postponing tripping bimetal leaf 6 and wink
When tripping electromagnetic system 7 be drivingly connected.The end of the link assembly 3 be equipped with for movable connector 4 overlapped overlap joint
Feature 330, the both ends of push-rod assembly 5 are respectively trigger unit 501 and driving portion 502, and the trigger unit 501 passes through pull rod 601
It is drivingly connected with bimetal leaf 6, the pull rod 601 is placed in the top of movable connector 4, and the side of trigger unit 501 can also be with
The striker rods contacts of electromagnetic system 7 connect, and the edge contact connectio of the driving portion 502 and overlap joint feature 330 can drive link
3 tripping of component, and driving portion 502 is placed between the lower section of movable connector 4 and the bottom plane of shell 1.
Further, one end of the movable connector 4 be with overlap joint feature 330 overlapped clinch 440, the other end is can
It is connected with fixed contact therefor 8 and is placed in the armature contact portion 410 between fixed contact therefor 8 and bimetal leaf 6, movable connector
It is additionally provided with the rotation axis receiving hole 420 for rotational installation on 4, and is also equipped with and is used between movable connector 4 and shell 1
The third spring 400 of reset, the third spring 400 are placed between handle 2 and electromagnetic system 7.
Further, the side in shell 1 is arranged in the movable connector 4, and the side in the shell 1 is additionally provided with
One limit features 101, first limit features 101 can connect with movable connector 4 far from the edge of 8 side of fixed contact therefor
Touching connection, pulls movable connector 4 to limit far from fixed contact therefor 8 and by the first limit features 101 when third spring 400 releases energy
Position, and it is rectangle and the protrusion being obliquely installed that the first limit features 101, which are cross section,.
Further, the second limit features 102 are additionally provided in the shell 1, the second limit features 102 setting exists
The edge of 1 bottom of shell is simultaneously corresponding with the end of bimetal leaf 6, and it is double golden that the second limit features 102 can stop pull rod 601 to slip away
Belong to the end of piece 6.
The invention also includes a kind of assembly methods of breaker, including the following steps:
A. handle 2 is mounted in shell 1；
B. link assembly 3 and push-rod assembly 5 being mounted in shell 1, one end of link assembly 3 and handle 2 are drivingly connected,
The other end and push-rod assembly 5 of link assembly 3 connect；
C. movable connector 4 is rotatably installed in shell 1, one end of movable connector 4 and link assembly 3 overlap, living
The clinch 440 of dynamic contact 4 is located on the overlap joint feature 330 of link assembly 3, and makes push-rod assembly 5 and link assembly 3
The end being in contact is placed between movable connector 4 and the bottom surface of shell 1.
Further, first push-rod assembly 5 can be rotatably installed in shell 1 in stepb, then link assembly 3 is mounted on
In shell 1.
Further, when step a installs handle 2, the first spring 200 for being used for reseting handle 2 is mounted on shell 1 and hand
Between handle 2；In step b, first push-rod assembly 5 can be rotatably installed in shell 1；Link assembly 3 is mounted in shell 1 again
And the second spring 300 for being used for positioning linkage rod component 3 is mounted between shell 1 and link assembly 3；It installs and lives in step c
When dynamic contact 4, the both ends for the third spring 400 for being used to reset movable connector 4 are separately fixed at movable connector 4 and shell
On body 1.
Further, before step a can first by the first installation axle 103 for being used to install push-rod assembly 5, be used for installation activity
Second installation axle 104 of contact 4 and third installation axle 105 for fixing 400 one end of third spring are vertically fixedly mounted
On the bottom surface of shell 1, and the arc-chutes of breaker 106 and bimetal leaf can be adjusted into screw 107 again after step c and installed
In shell 1.
Further, to mountable bimetal leaf 6, electromagnetic system 7 and fixed contact therefor after step c before step a
8, pull rod 601 is mounted on push-rod assembly 5 and double gold after installing push-rod assembly 5, bimetal leaf 6 and movable connector 4
Belong on piece 6.
The mounting structure and assembly method of breaker of the invention pass through link assembly, movable connector and push-rod assembly
Relative mounting location relationship realizes each easy installation of components sequence in shell, improves installation effectiveness.In addition, passing through company
The hasp of bar assembly and movable connector connects the automatic assembling, it can be achieved that when breaker is installed, and ensure that breaker assembled
The exact correspondence of journey.
Detailed description of the invention
Fig. 1 is a kind of separating brake structural schematic diagram of embodiment of the invention；
Fig. 2 is the structural schematic diagram of movable connector of the invention；
Fig. 3 is a kind of structural schematic diagram of embodiment of link assembly of the invention；
Fig. 4 is connecting rod and overlap joint feature connecting installation structure schematic diagram of the invention；
Fig. 5 is a kind of structural schematic diagram of embodiment of reinforcing member of the invention；
Fig. 6 is a kind of structural schematic diagram of embodiment of push-rod assembly of the invention；
Fig. 7 is mounting structure schematic diagram of the invention；
Fig. 8 is the mounting structure schematic diagram of second spring of the invention；
Fig. 9 is the mounting structure schematic diagram of third spring of the invention；
Figure 10 is the mounting structure schematic diagram of the second limit features of the invention；
Figure 11 is the structural schematic diagram of another embodiment of link assembly of the invention；
Figure 12 is the structural schematic diagram of another embodiment of push-rod assembly of the invention；
Figure 13 is the separating brake structural schematic diagram of another embodiment of the invention；
Figure 14 is a kind of combined floodgate structural schematic diagram of embodiment of the invention；
Figure 15 is the combined floodgate structural schematic diagram of another embodiment of the invention；
Figure 16 is the structural schematic diagram of another embodiment of reinforcing member of the invention；
Figure 17 is the structural perspective of another embodiment of link assembly of the invention；
Figure 18 is the structural schematic diagram of another embodiment of push-rod assembly of the invention；
Figure 19 is the structural schematic diagram of handle of the invention；
Figure 20 is the partial structural diagram of Fig. 1；
Figure 21 is the partial structural diagram of Figure 14；
Figure 22 is a kind of structural schematic diagram of embodiment of second spring of the invention；
Figure 23 is a kind of separating brake scheme of installation of embodiment of second spring of the invention；
Figure 24 is a kind of combined floodgate scheme of installation of embodiment of second spring of the invention.
Specific embodiment
The embodiment of the present invention is provided below in conjunction with attached drawing 1 to 24, further illustrates the installation knot of breaker of the invention
Structure and assembly method specific embodiment.The mounting structure and assembly method of breaker of the invention are not limited to following embodiment
Description.
Breaker of the invention includes the handle 2, link assembly 3, movable connector 4, push-rod assembly being mounted in shell 1
5, bimetal leaf 6, electromagnetic system 7 and fixed contact therefor 8.One end of link assembly 3 and handle 2 are drivingly connected in Fig. 1, connection rod set
The other end of part 3 and movable connector 4 overlap, and handle 2 can drive link assembly 3 to drive the rotation of movable connector 4 and then and solid
Determine contact 8 and be contacting and separating to realize the closure and disjunction of breaker.Also, it is equipped between handle 2 and shell 1 for driving
The first spring 200 that handle 2 resets, is equipped with the second spring for positioning linkage rod component 3 between link assembly 3 and shell 1
300, the third spring 400 for driving movable connector 4 to reset, third bullet are also equipped between movable connector 4 and shell 1
Spring 400 is mounted between handle 2 and electromagnetic system 7.It one end of the push-rod assembly 5 can be with the electromagnetic system for instantaneous protection
7 and for delay protection effect bimetal leaf 6 be drivingly connected, the other end of push-rod assembly 5 can be with 3 company of contact of link assembly
It connects, bimetal leaf 6 and electromagnetic system 7 can make push-rod assembly 5 be placed in trip positions, so that handle 2 can not close a floodgate.The present invention
Handle be directly drivingly connected with movable connector by link assembly, reduce the part of operating mechanism, simplify breaker
Mounting structure, and then improve assembly efficiency and stability.Further overlapped using movable connector 4 and positioning linkage rod component 3,
The mode that push-rod assembly 5 and link assembly 3 connect realizes that stacked structure is convenient for the Automated assembly of breaker, together
When ensure that the stability of link assembly Yu movable connector drive actions.
Link assembly 3 of the invention and the overlap joint of movable connector 4 refer to do not have between link assembly 3 and movable connector 4
Buckle, axis hole etc. are similar to be fastened and connected, and is only that the clinch 440 of movable connector 4 is placed on the overlap joint notch of link assembly 3
In 331, this overlapped stratification position relationship is particularly conducive to automation installation and not high to the required precision of installation.Specifically
Ground, the end of movable connector 4 are equipped with the clinch 440 connected with the overlap joint notch 331 on link assembly 3, and overlap joint lacks
331 sides of mouth are equipped with protruding features.During handle 2 drives breaker closing, handle 2 drives link assembly 3 mobile, takes
When socket part 440 is relatively moved and limited by protruding features along overlap joint notch 331, protruding features can be with the end phase of clinch 440
Interaction can push clinch 440 mobile to drive the rotation of movable connector 4 to complete to close a floodgate.And overlap the another of notch 331
A side edge, which is additionally provided with, is used to support and limits the overlap joint limited wall 332 that clinch 440 moves, and overlap joint notch 331 further includes setting
It sets and is connected with protruding features for limited wall 332 will to be overlapped in overlap joint 331 side wall of notch and is used to limit taking for clinch 440
Junction 336 is taken so that clinch 440 is placed in by what faying surface 336, protruding features and overlap joint limited wall 332 collectively formed
It connects in notch 331, the reliability that ensure that overlapped.Overlap joint between link assembly 3 and movable connector 4 can be connecting rod
Component 3 is overlapped on 4 top of movable connector, is also possible to movable connector 4 and is overlapped on 3 top of link assembly；It is preferred that activity connects
Contact element 4 is overlapped on the top of link assembly 3, convenient for being coupled with other elements.
Push-rod assembly 5 of the invention with link assembly 3 is not corresponding yet snaps connection relationship, push-rod assembly 5 is in open circuit
When device separating brake and combined floodgate work normally, bimetal leaf 6 and electromagnetic system 7 do not act on push-rod assembly 5, push-rod assembly 5 and company
Also without interaction between bar assembly 3.When delay or transient fault occur under "on" position for breaker, 6 He of bimetal leaf
Electromagnetic system 7 can be respectively acting on push-rod assembly 5 and be at trip positions, and push-rod assembly 5 is in trip positions to connecting rod
Component 3 apply active force move it, specifically, the promotion face 510 of 5 end of push-rod assembly directly with 3 end of link assembly
Edge phase separation is to keep link assembly 3 mobile.The movement of link assembly 3 destroy link assembly 3 under "on" position with
Movable connector 4 overlapped balance so that separated between link assembly 3 and movable connector 4 reset complete trip action,
Handle 2 returns to open position.
Specifically, the handle 2 in Fig. 1 is rotatably installed in one end of the operation side wall 110 of shell 1, described
Operation side wall 110 be arranged at the top of shell 1 for installing handle 2 so that user can carry out on operation side wall 110
On/off switch operation.Movable connector 4,3 edge of link assembly are installed in shell 1 corresponding to operation 110 other end of side wall
Side wall 110 is operated to be arranged, and one end of link assembly 3 is mounted on the rotating side 210 of handle 2, link assembly 3 it is another
Hold the lapping ends of the overlap joint notch 331 and movable connector 4 that are equipped with.The top of handle 2 is arranged in rotating side 210 in Figure 19
Portion, the bottom of the handle 2 and the bottom surface of shell 1 are correspondingly arranged, and offering on rotating side 210 can be with link assembly 3
The handle drives hole 211 of hole axis connection, the end of the link assembly 3 and rotating side 210 connect.Preferably, connecting rod
310 end is in separating brake in handle 2 and closing position Shi Keyu rotating side 210 connects.In addition, rotating side 210
Side notch 212 is additionally provided on side, the side notch 212 is lower than rotating side 210, and side notch can increase by the first bullet
The installation bearing strength of spring；Lateral projections 213 are additionally provided on 210 side of rotating side, the lateral projections 213 are higher than rotation
Side 210, lateral projections can be in contact with the lid (not shown) for being coupled with shell, improve handle installation
Stability.Handle and movable connector mounting structure are stablized, and the mounting means simplicity of link assembly and handle is simultaneously in division
Rotating side ensure that the stability of connecting rod movement during lock.
The side that the movable connector 4 is rotatably mounted on 1 bottom of shell is placed in bimetal leaf 6 and fixed contact therefor
Between 8.The push-rod assembly 5 is mounted between movable connector 4 and electromagnetic system 7, and one end of push-rod assembly 5 can be with electromagnetism
The striker rods contacts of system 7 connect, and the other end of push-rod assembly 5 is placed in flat with the bottom of shell 1 below the end of movable connector 4
It is connected between face and with the edge of the overlap joint notch 331 of link assembly 3.The mounting structure of breaker is rationally distributed especially
The installation level of link assembly and handle and push-rod assembly and movable connector is clear in structure, improves assembly efficiency, simultaneously
Connection relationship is simple between each component, is easy to implement automatic assembling.
Particularly, the first limit features 101 and the second limit features 102 for limit are equipped in the shell 1,
Described in the first limit features 101 side of 1 bottom of shell is set, the first limit features 101 can be remote with movable connector 4
Edge from 8 side of fixed contact therefor connects, and third spring 400 pulls movable connector 4 far from fixed contact when releasing energy
Part 8 is simultaneously limited by the first limit features 101, it is preferable that the first limit features 101 are that cross section is rectangle and is obliquely installed
Protrusion or cross section are circular cylinder.The second limit features 102 in Figure 10 be arranged in the edge of 1 bottom of shell and with double gold
The end for belonging to piece 6 is corresponding, and the end of the push-rod assembly 5 is drivingly connected by pull rod 601 and bimetal leaf 6, the drawing
Bar 601 is placed in the top of movable connector 4, one end of pull rod 601 and 5 hole axle of the push-rod assembly rotation connection other end and bimetallic
Piece 6 is connected far from the side of movable connector 4, and when the end of pull rod 601 slides to the end Shi Keyu of bimetal leaf 6
Second limit features 102 connect.Limit features improve the reliability of breaker use process, while to assembly essence
Spend it is of less demanding, be convenient for Automated assembly.In addition, the shape of the first limit features can carry out stablizing to movable connector effectively limit
Position, the second limit features improve stability when delay protection.
The rotation axis receiving hole 420 for rotating installation is offered on movable connector 4 in Fig. 2, movable connector 4
Both ends are respectively equipped with armature contact portion 410 and clinch 440, and clinch 440 is plane, are additionally provided with and are used on movable connector 4
The spring mounting groove 430 (as shown in Figure 2) and/or spring mounting hole 450 (as shown in Figure 9) of third spring 400 are installed.Described
The edge of armature contact portion 410 and 8 opposite side of fixed contact therefor is equipped with contact protrusion 411.Armature contact portion 410 is placed in solid
Determine between contact 8 and bimetal leaf 6, the overlap joint notch 331 in the end sidewalls of clinch 440 and link assembly 3 overlaps, and takes
Socket part 440 is placed in overlap joint notch 331.Particularly, rotation axis receiving hole 420 is provided with one end of close clinch 440, from
And rotation axis receiving hole 420 to the distance of 440 end of clinch is made to be less than rotation axis receiving hole 420 to armature contact portion 410
The distance of end, and rotation axis receiving hole 420 and clinch 440 is arranged in spring mounting groove 430 or spring mounting hole 450
Between end, wherein spring mounting groove 430 is provided on edge of the movable connector 4 far from 8 side of fixed contact therefor.In addition,
Movable connector 4 is Metal plate, and shape is strip, and the movable connector of strip is easy to process and can utmostly utilize original
Plate, and be easily installed.On the one hand the position that opens up of rotation axis receiving hole enhances connecing for movable connector and fixed contact therefor
On the other hand touch pressure increases the spacing in separating brake between movable connector and fixed contact therefor.With the peace of time slot or hole
Dress mode increases the applicability of movable connector installation.Preferably, rotation axis receiving hole 420 to clinch 440 end away from
From being 1:2 with the ratio of distances constant of rotation axis receiving hole 420 to 410 end of armature contact portion, rotation axis receiving hole opens up position
Proportionate relationship is easy to process, and ensure that stability in use.
Link assembly 3 in Fig. 3 includes the connecting rod 310 being connected and overlap joint feature 330, and is embedded in 310 He of connecting rod
The reinforcing member 320 in feature 330 is overlapped, the reinforcing member mounting groove for installing reinforcing member 320 is offered on the connecting rod 310
311.One end of connecting rod 310 is equipped with for the connecting rod drive shaft 312 with the rotation connection of 2 hole axle of handle, and reinforcing member mounting groove
311 and connecting rod drive shaft 312 be separately positioned on the top surface and bottom surface of connecting rod 310.The side of the other end of connecting rod 310 and overlap joint are special
The end of sign 330 is connected, and connecting rod 310 and overlap joint feature 330 are staggered floor construction, and overlap joint feature 330 is lived lower than connecting rod 310
Dynamic contact 4 is overlapped in overlap joint feature 330；The side wall of feature 330 is overlapped equipped with the clinch 440 with movable connector 4
Overlapped overlaps notch 331, and clinch 440 can relatively move in overlap joint notch 331, and the side of the overlap joint notch 331 is set
The protruding features for having combined floodgate Shi Keyu clinch 440 to connect, the edge of overlap joint notch 331 is equipped with to be contacted with clinch 440
The overlap joint limited wall 332 of connection, overlap joint notch 331 further include for taking protruding features with what overlap joint limited wall 332 was connected
Junction 336, overlap joint notch 331 are wherein additionally provided with and can be contacted with the end of push-rod assembly 5 on the overlap joint limited wall 332 on a side edge
The loading end 333 of connection.Preferably, overlap joint 331 side of notch is equipped with protruding features, overlaps the edge of the other side of notch 331
And the edge of the overlap joint side corresponding with the bottom surface of shell 1 of notch 331 is equipped with overlap joint limited wall 332, wherein overlap joint notch 331
The top for the overlap joint limited wall 332 being correspondingly arranged with the bottom surface of shell 1 is additionally provided with loading end 333.Overlap the end top of feature 330
Face is fixedly connected with the end bottom surface of connecting rod 310, and the end bottom surface that overlap joint feature 330 is connected with connecting rod 310 is also fixedly mounted
There is the spring mounting characteristic 313 being connected with second spring 300.Particularly, one end of reinforcing member 320 is installed in reinforcing member
The end of mounting groove 311, the other end of reinforcing member 320 is installed in overlap joint notch 331 and protrusion faying surface 336 is arranged,
The part that reinforcing member 320 is placed in overlap joint notch 331 is the protruding features, and reinforcing member 320 is placed in overlap joint notch
331 part can be connected with clinch 440.Faying surface 336, overlap joint limited wall 332 and protruding features together constitute use
In the overlap joint notch 331 for accommodating limit clinch 440.The edge of second mounting post cooperates jointly with faying surface and overlap joint limited wall
The overlap joint notch for limit is formd, clinch can slide movement in overlap joint notch, and the second peace in making process
The edge of dress column withstands clinch always, ensure that the stability of making process.Meanwhile the top for overlapping notch 331 is equipped with and opens
Mouthful, the bottom of overlap joint notch 331 is corresponding with the bottom surface of shell 1 and is equipped with overlap joint limited wall 332, overlaps limited wall only from bottom
Clinch is supported to install convenient for movable connector from opening.In addition, spring mounting characteristic 313 can be cylindrical shape or hooked
Shape, the second spring 300 can be the torsional spring being correspondingly arranged or tension spring or leaf spring.
Specifically, two kinds of embodiments of link assembly 3 as in figs. 3 and 11, the link assembly 3 in each embodiment are equal
It further include reinforcing member 320 including connecting rod 310 and overlap joint feature 330.
The embodiment of one of link assembly 3 is as shown in figure 3, the spring that link assembly 3 is equipped with cylindrical shape is installed
Feature 313, and bottom plane side of the link assembly 3 with respect to shell 1 is arranged in the spring mounting characteristic 313 of cylindrical shape,
The second spring 300 is the torsional spring being arranged between spring mounting characteristic 313 and the edge of shell 1, installation in the middle part of torsional spring
On shell, the spring leg of one end is connect with shell, the spring mounting characteristic in the hasp feature 330 of the other end and link assembly 3
313 connections.In addition, the second spring 300 in the present embodiment can also be as shown in Figure 8 be mounted on spring mounting characteristic 313 with
Tension spring between shell 1.
The embodiment of another link assembly 3 is as shown in figure 11, and the spring that link assembly 3 is equipped with crotch-shaped is installed special
Sign 313, and one of link assembly 3 with respect to push-rod assembly 5 is arranged in the spring mounting characteristic 313 of the crotch-shaped in Figure 13
Side, second spring 300 are the tension spring being arranged between spring mounting characteristic 313 and the bottom of shell 1, particularly, second spring
300 when being tension spring, and the end of the fixed end of second spring 300 and shell 1 and third spring 400 and the fixation of shell 1 coaxially connects
It connects.
Second spring 300 of the invention can also use leaf spring as shown in figure 22, and one end of the leaf spring is and shell 1
The spring connecting pin 301 being fixedly connected, the other end of leaf spring are the spring ends 302 connected with link assembly 3, and
Leaf spring is placed between link assembly 3 and the inner sidewall of shell 1.Be shown in Figure 23 and Figure 24 second spring 300 be leaf spring when
Mounting structure in shell 1, wherein Figure 23 is the mounting structure of separating brake situation, leaf spring and 3 company of being in contact of link assembly when separating brake
It connects, Figure 24 is the mounting structure of combined floodgate situation, and leaf spring and link assembly 3 are discontiguous when combined floodgate, so that going out in product
When existing failure, the contact force to be overcome only has the power of third spring 400 when push-rod assembly 5 pushes link assembly 3, without leaf spring
Power, and then improve push-rod assembly 5 movement sensitivity and accuracy.
Link assembly structure of the invention simply improves its installation effectiveness, and passes through overlapped mode and movable contact
Part drive connection ensure that connective stability.Reinforcing member ensure that the use intensity of link assembly, the company of further improving simultaneously
The anti-extrusion curved ability of bar assembly.In addition, the design structure of faying surface and overlap joint limited wall is convenient for cooperating with movable connector
Installation, can effectively carry out clinch stablizing limit.
Reinforcing member mounting groove 311 is offered on connecting rod 310 in Fig. 4, one end of the reinforcing member mounting groove 311 is installation
314 other end of slot closed end is mounting groove open end 316, and the mounting groove closed end 314 is equipped with and is placed in connecting rod drive shaft 312
The blind hole 315 in portion, the extension mounting groove 334 that the mounting groove open end 316 is opened up with overlap joint 330 surface of feature are correspondingly connected with,
The end for extending mounting groove 334 extends to overlap joint notch 331 and the end is equipped with and is parallel to the setting of 336 surface of faying surface
The side of through-hole 335, the through-hole 335 is connected with faying surface 336.Particularly, mounting groove closed end 314 is opened with mounting groove
The angle for putting end 316 is obtuse angle.The angular relationship installation easy to process of mounting groove closed end and mounting groove open end, is improved simultaneously
The installation strength of reinforcing member.
Reinforcing member 320 in Fig. 5 includes the first reinforcing portion 321 interconnected and the second reinforcing portion 322, and described first adds
Gu portion 321 and the end of the second reinforcing portion 322 are also vertically provided with for the first mounting post 323 of location and installation and the second peace
Column 324, the first reinforcing portion 321 and the second reinforcing portion 322 difference Matching installation are filled in reinforcing member mounting groove 311 and extends mounting groove
In 334, and the first reinforcing portion 321 is broken line type, and the second reinforcing portion 322 is L-type, and the correspondence of the two vertically connects, described
First mounting post, 323 interference is mounted in blind hole 315, and 324 interference of the second mounting post is mounted in through-hole 335, and second
The edge protrusion faying surface 336 of mounting post 324 is arranged so as to connect during combined floodgate with clinch 440.It reinforces
The mounting means of part is easy and efficiency is higher, it can be achieved that quick assembling is installed.
Specifically, second mounting post 324 can be placed in the overlap joint notch 331 on overlap joint 330 side wall of feature, described
The end of movable connector 4 and the second mounting post 324 connect.Overlap joint notch 331 includes the overlap joint being arranged on its side wall
Face 336, the overlap joint feature 330 interior corresponding with overlap joint notch 331 are additionally provided with for installing the second mounting post 324
Through-hole 335, the through-hole 335 is parallel to the setting of through-hole faying surface 336 and the side of through-hole 335 is connected with faying surface 336,
It is placed in overlap joint notch 331 so that the second mounting post 324 can protrude faying surface 336.Particularly, the second mounting post 324 is
Polygon prism structure, and the second mounting post 324 of polygon prism structure is wherein that can connect with the movable connector 4 of breaker on one side
The second faying surface 325 of connection is touched, and the cross section of the part of the second mounting post 324 protrusion faying surface 336 is triangle.This
Outside, the overlap joint limited wall 332 at the end of the second mounting post 324 and overlap joint 331 edge of notch connects.Second mounting post pushes
Movable connector guarantees the stability of link assembly driving movable connector rotation, while reinforcing member mounting structure is simply convenient for group
Dress improves installation effectiveness, and triangular structure is stablized convenient for being cooperated with the end of movable connector, is not easy to make to overlap
Place, which falls off, improves reliability.
Reinforcing member 320 of the invention includes two kinds of embodiments, and one of embodiment is as shown in figure 5, reinforcing member in Fig. 5
320 the first reinforcing portion 321 and 322 staggered floor of the second reinforcing portion setting, staggered floor setting reinforcing member 320 can Matching installation such as figure
In the link assembly 3 of the setting of staggered floor construction shown in 3, to improve the stability of installation.In addition, another implement for example to scheme
Shown in 16, the first reinforcing portion 321 and the second reinforcing portion 322 of reinforcing member 320 are arranged in parallel in Figure 16, reinforcing member disposed in parallel
320 is as shown in figure 17 with the mounting structure of link assembly 3, and the reinforcing member 320 in the present embodiment is easily installed and guarantees second
The edge of the protrusion faying surface 336 of mounting post 324 has sufficient intensity.
Fig. 1 and 14 is the separating brake and combined floodgate structural schematic diagram of an embodiment of the present invention, and Figure 13 and 15 is that the present invention is another
The separating brake and combined floodgate structural schematic diagram of kind embodiment.Two kinds of embodiments are the difference is that the structure of push-rod assembly 5 and second
The shape and installation site of spring 300.
As shown in Figure 20 and Figure 21, the side wall of the clinch 440 of the movable connector 4 is equipped with the first faying surface 441,
The link assembly 3 is equipped with the second faying surface 325 that can be connected with the first faying surface 441, and breaker is in division
The range of the overlap joint angle α formed between the first faying surface 441 and the second faying surface 325 during lock is 0 ° to 35 °.Specifically
Ground, second faying surface 325 are arranged on the side wall of the second mounting post 324, and clinch 440 can be in overlap joint notch
It is moved in 331.Second faying surface 325 is arranged relative to the sidewall slope of 3 end of link assembly, the second faying surface 325 and first
The corresponding end of faying surface 441 is connected in breaker open operation state.Particularly, the first faying surface 441 and the second overlap joint
The overlap joint angle α that face 325 is formed in breaker closing state is 0 °.In addition, the first faying surface 441 and the second faying surface 325
The range of the overlap joint angle α formed in breaker open operation state is 20 ° to 35 °.Preferably, the first faying surface 441 and second
The overlap joint angle α that faying surface 325 is formed in breaker open operation state is 35 °.First faying surface and the second faying surface guarantee to divide
The accuracy of making process.Simultaneously by limiting the angular range between the first faying surface and the second faying surface, product is changed
Tripping force, keep breaker easily operated.And the setting position of the first faying surface and the second faying surface peace simply easy to process
Dress improves assembly efficiency, is further ensured that the efficient stable of making process.
One end of push-rod assembly 5 in Fig. 6 is can be another with the trigger unit 501 of electromagnetic system 7 and the drive connection of bimetal leaf 6
One end is the driving portion 502 that can be connected with link assembly 3.The driving portion 502 is equipped with and 3 company of contact of link assembly
The promotion face connect 510 and mounting shaft hole 550 for being mounted on push-rod assembly 5 on shell 1.It is set in the trigger unit 501
There are Time-delayed trigger hole 520, linkage axis hole 530 and instantaneous triggering wall 540.Specifically, push-rod assembly 5 by mounting shaft hole 550 with
The bottom of shell 1 rotates connection, and bimetal leaf 6 and electromagnetic system 7 are separately positioned on the two sides of push-rod assembly 5, and instantaneously touch
It sends out wall 540 to be arranged on the side wall corresponding with electromagnetic system 7 of trigger unit 501, the setting of Time-delayed trigger hole 520 is triggered with instantaneous
It can be drivingly connected with bimetal leaf 6 on the side wall of the perpendicular connection of wall 540.Time-delayed trigger hole and instantaneous triggering wall, realize and push away
The simplicity of bar assembly and electromagnetic system and bimetal leaf connect, improves the sensitivity and accurately of instantaneous protection and delay protection
Property.Meanwhile instantaneous triggering wall and delay contact hole setting position improve the installation effectiveness of push-rod assembly convenient for being coupled.
Particularly, the instantaneous triggering wall 540 is trapezoidal shape, and trapezium structure is increased to be connect with electromagnetic system lance
Contacting surface product, ensure that the accuracy of instantaneous protection process.Link block 503 is also equipped on the side wall of the trigger unit 501, it is described
Time-delayed trigger hole 520 be provided with the end of link block 503, and pass through pull rod between Time-delayed trigger hole 520 and bimetal leaf 6
601 are drivingly connected with bimetal leaf 6, and being also provided on link block 503 can connect for mechanism unlock with the bottom plane of shell 1
Linkage axis hole 530.In addition, being additionally provided with notch feature 504 on link block 503, the Time-delayed trigger hole 520 is arranged in notch
In feature, and the side wall of notch feature 504 can be limited with the end of pull rod 601 and be connected.Link block improves delay touching
The stability that hair engaging aperture is connect with pull rod, and notch feature can limit pull rod, guarantee job stability.
It is three kinds of embodiments of push-rod assembly 5, the embodiment of one of push-rod assembly 5 shown in Fig. 6, Figure 12 and Figure 18
As shown in fig. 6, the trigger unit 501 of push-rod assembly 5 is connected with driving portion 502 forms the push-rod assembly 5 of T-type structure, T-type structure
Push-rod assembly 5 horizontal component be driving portion 502, vertical component be trigger unit 501, and mounting shaft hole 550 and push face
510 are separately positioned on the both ends of the driving portion 502 of horizontal component.The both ends of horizontal component are arranged in just in mounting shaft hole and promotion face
Using and installing in push-rod assembly improves installation effectiveness.
The embodiment of another push-rod assembly 5 is as shown in figure 12, and the trigger unit 501 of push-rod assembly 5 is connected with driving portion 502
The push-rod assembly 5 of composition broken line type structure is connect, the driving portion 502 is triangular structure and end face is equipped with arc-shaped promotion
The junction of trigger unit 501 Yu driving portion 502, and trigger unit 501 and driving is arranged in face 510, the mounting shaft hole 550
Angle between portion 502 is obtuse angle, and the mounting means of push-rod assembly 5 is as shown in figure 13 in the present embodiment, and push-rod assembly 5 is mounted on
Between electromagnetic system 7 and bimetal leaf 6, the use simply easy to process of meander line structure push-rod assembly structure.
The embodiment of another push-rod assembly 5 is as shown in figure 18, wherein the push-rod assembly 5 in Figure 18 and the push rod in Figure 12
The difference of component 5 is that the end face of the driving portion 502 of push-rod assembly 5 is equipped with the promotion face 510 of plane in Figure 18, and puts down
Angle is formed between the promotion face 510 and driving portion 502 of face type.The promotion face of plane ensure that contacted with link assembly it is steady
Qualitative and accuracy.
The invention also includes a kind of assembly method of breaker, as the breaker in Fig. 7 shell 1 in be equipped with handle 2,
Link assembly 3, movable connector 4, push-rod assembly 5, bimetal leaf 6, electromagnetic system 7 and fixed contact therefor 8.It specifically includes following
Step:
A. handle 2 is mounted in shell 1, handle 2 can be rotated relative to shell 1；
B. link assembly 3 and push-rod assembly 5 are mounted in shell 1, wherein electromagnetic system 7 is arranged in push-rod assembly 5
Side, one end of link assembly 3 and handle 2 are drivingly connected, and the other end and push-rod assembly 5 of link assembly 3 connect；
C. movable connector 4 being rotatably installed in shell 1, one end of movable connector 4 and link assembly 3 overlap, and
So that the end that push-rod assembly 5 is in contact with link assembly 3 is placed between movable connector 4 and the bottom surface of shell 1.The present invention with
The mode of sequence stacking is assembled the easy installation so that breaker to each element of breaker, improves installation effectiveness.
Wherein, first push-rod assembly 5 can be rotatably installed in shell 1 in stepb, then link assembly 3 is mounted on shell
One end of movable connector 4 in body 1, also, in step c is vertically pacified from top to bottom relative to the bottom surface of shell 1
It fills and is overlapped with link assembly 3.Vertically arranged mode is convenient for the location and installation of link assembly from top to bottom, improves installation effect
Rate.In addition, when step a installs handle 2, by the first spring 200 for being used for reseting handle 2 be mounted on shell 1 and handle 2 it
Between；In step b, first push-rod assembly 5 can be rotatably installed in shell 1；Link assembly 3 is mounted in shell 1 and is incited somebody to action again
Second spring 300 for positioning linkage rod component 3 is mounted between shell 1 and link assembly 3；In step c, installation activity is connect
When contact element 4, the both ends for the third spring 400 for being used to reset movable connector 4 are separately fixed at movable connector 4 and shell 1
On.
One end of push-rod assembly 5 is drivingly connected by pull rod 601 with bimetal leaf 6 in stepb, wherein pull rod 601
The mode of one end through hole axis connection connect with the end of push-rod assembly 5, the other end of pull rod 601 sticks on bimetal leaf 6
Side far from push-rod assembly 5, so that bimetal leaf 6 can pull pull rod 601 to act in bending, and pull rod 601 is horizontal
Across the top for being mounted on movable connector 4.
Step c is when installing movable connector 4 and the rotation of shell 1, by the rotation axis receiving hole 420 as rotating fulcrum
Movable connector 4 is set close to one end of link assembly 3, is contacted so that movable connector 4 is divided into link assembly 3
The short portion of connection and the long portion being correspondingly arranged with fixed contact therefor 8, one end of third spring 400 are fixedly mounted in short portion, institute
The long portion stated is arranged in shell 1 for limiting the side of the first limit features 101 of the reset of movable connector 4.Movable contact
Part installation site is accurate, convenient for positioning assembly.
Before step a can first by the first installation axle 103 for being used to install push-rod assembly 5, be used for installation activity contact 4
The second installation axle 104 and third installation axle 105 for fixing 400 one end of third spring shell 1 is vertically fixedly mounted
On bottom surface, while first 320 interference of reinforcing member can be mounted in connecting rod 310 and overlap joint feature 330 before step a.Also,
Arc-chutes 106 and bimetal leaf screw 107 can be adjusted again after step c to be mounted in shell 1.
Preferably, step a to step c can be used automatic machinery and carry out assembled in sequence.The assembly method of automation can be into
One step improves packaging efficiency
The action relationships of breaker of the invention during divide-shut brake are as described below:
In product making process, stirring handle 2 makes it that the restoring force of the first spring 200 be overcome to rotate, and the drive of handle 2 connects
Bar assembly 3 is mobile to 4 side of movable connector, due to the pulling force effect of second spring 300, link assembly 3 and movable connector 4
Contact overlap joint, to push movable connector 4 to rotate along rotation axis receiving hole 420, so that movable connector 4 is to electromagnetic system 7
On fixed contact therefor 8 draw close until closure.At this point, movable connector 4 is combined with movable connector 4 with fixed contact therefor 8 again
Point is that fulcrum continues to move to until the combined floodgate of handle 2 finishes, and third spring 400 overcomes movable connector 4 to make always in the process
Function simultaneously completes energy storage.
During the normal separating brake of product, handle 2 is stirred to drive link assembly 3 to the movement of 2 side of handle, link assembly
Overlap joint between 3 and movable connector 4 is destroyed, movable connector 4 third spring 400 release can act under reset and with it is solid
Determine the separation of contact 4, and then completes normal sub-switching operation.
During product tripping separating brake, plays the role of the electromagnetic system 7 of instantaneous protection and play the role of the double of delay protection
Metal 6 all will drive link assembly 3 to unlock circuit breaker operation mechanism after respective failure is triggered using push-rod assembly 5,
Movable connector 4 third spring 400 release can act under reset, and stop after the blocking by the first limit features 101,
Handle 2 resets under the action of the first spring 200 simultaneously.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
Specific implementation of the invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, exist
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to of the invention
Protection scope.
Claims (10)
1. a kind of mounting structure of breaker, it is characterised in that: including handle (2), the link assembly being mounted in shell (1)
(3) it is drivingly connected with movable connector (4), one end and handle (2) of the link assembly (3), the other end and movable connector
(4) it overlapping, the end of the movable connector (4) is placed between the fixed contact therefor (8) in shell (1) and bimetal leaf (6),
When combined floodgate handle (2) can drive link component (3) drive movable connector (4) rotation to making it connect with fixed contact therefor (8)
Touching and separation；
The end of the link assembly (3) be equipped with for movable connector (4) overlapped overlap joint feature (330), overlap feature
(330) side wall be equipped with the clinch (440) of movable connector (4) overlapped overlap joint notch (331), overlap notch
(331) edge is equipped with the overlap joint limited wall (332) connected with the clinch (440) of movable connector (4), overlap joint limit
The loading end (333) that can be connected with the end of push-rod assembly (5) is additionally provided on wall (332).
2. the mounting structure of breaker according to claim 1, it is characterised in that: further include electromagnetism in the shell (1)
System (7) and push-rod assembly (5), the push-rod assembly (5) are mounted between electromagnetic system (7) and movable connector (4), and
One end of push-rod assembly (5) can the electromagnetic system (7) respectively with bimetal leaf (6) and instantaneous tripping for postponing tripping drive
Connection；
The both ends of the push-rod assembly (5) are respectively trigger unit (501) and driving portion (502), and the trigger unit (501) passes through
Pull rod (601) and bimetal leaf (6) are drivingly connected, and the pull rod (601) is placed in the top of movable connector (4), trigger unit
(501) side can also be connect with the striker rods contacts of electromagnetic system (7), the driving portion (502) and overlap joint feature (330)
Edge connect can drive link component (3) tripping, and driving portion (502) is placed in lower section and the shell of movable connector (4)
Between the bottom plane of body (1).
3. the mounting structure of breaker according to claim 2, it is characterised in that: one end of the movable connector (4)
Be with overlap joint feature (330) overlapped clinch (440), the other end is can be connected with fixed contact therefor (8) and be placed in fixation
Armature contact portion (410) between contact (8) and bimetal leaf (6), movable connector are additionally provided on (4) for being rotatablely installed
Rotation axis receiving hole (420), and the third spring for reset is also equipped between movable connector (4) and shell (1)
(400), the third spring (400) is placed between handle (2) and electromagnetic system (7).
4. the mounting structure of breaker according to claim 3, it is characterised in that: movable connector (4) setting
Side in shell (1), the side in the shell (1) are additionally provided with the first limit features (101), and first limit is special
Levying (101) can connect with movable connector (4) far from the edge of fixed contact therefor (8) side, and third spring (400) releases energy
Shi Ladong movable connector (4) is limited far from fixed contact therefor (8) and by the first limit features (101), and the first limit
Feature (101) is that cross section is rectangle and the protrusion being obliquely installed.
5. the mounting structure of breaker according to claim 2, it is characterised in that: be additionally provided with the in the shell (1)
Two limit features (102), described second limit features (102) setting shell (1) bottom edge and with bimetal leaf (6)
End it is corresponding, the second limit features (102) can stop pull rod (601) to slip away the ends of bimetal leaf (6).
6. a kind of assembly method of breaker, it is characterised in that: include the following steps:
A. handle (2) is mounted in shell (1)；
B. link assembly (3) and push-rod assembly (5) are mounted in shell (1), one end and handle (2) of link assembly (3) are driven
Dynamic connection, the other end of link assembly (3) and push-rod assembly (5) connect；The end of the link assembly (3) is equipped with and is used for
With movable connector (4) overlapped overlap joint feature (330), overlap joint feature (330) side wall be equipped with and movable connector (4)
Clinch (440) overlapped overlap joint notch (331), the edge of overlap joint notch (331) is equipped with clinch with movable connector (4)
(440) the overlap joint limited wall (332) connected overlaps and is additionally provided with and can connect with the end of push-rod assembly (5) on limited wall (332)
Touch the loading end (333) of connection；
C. movable connector (4) is rotatably installed in shell (1), one end and the link assembly (3) of movable connector (4) are taken
It connects, the clinch (440) of movable connector (4) is located on the overlap joint feature (330) of link assembly (3), and makes push rod group
The end that part (5) is in contact with link assembly (3) is placed between movable connector (4) and the bottom surface of shell (1).
7. the assembly method of breaker according to claim 6, it is characterised in that: in stepb can be first by push-rod assembly
(5) it is rotatably installed in shell (1), then link assembly (3) is mounted in shell (1).
8. the assembly method of breaker according to claim 6, it is characterised in that:, will when step a installs handle (2)
The first spring (200) for reseting handle (2) is mounted between shell (1) and handle (2)；It, can be first by push rod in step b
Component (5) is rotatably installed in shell (1)；Link assembly (3) is mounted in shell (1) again and positioning linkage rod component will be used for
(3) second spring (300) is mounted between shell (1) and link assembly (3)；The installation activity contact (4) in step c
When, the both ends for the third spring (400) for being used to reset movable connector (4) are separately fixed at movable connector (4) and shell
(1) on.
9. the assembly method of breaker according to claim 8, it is characterised in that: will can first be used to pacify before step a
First installation axle (103) of push-rod assembly (5) is filled, second installation axle (104) of installation activity contact (4) is used for and is used for
The third installation axle (105) of fixed third spring (400) one end is vertically fixedly mounted on the bottom surface of shell (1), and in step c
The arc-chutes of breaker (106) and bimetal leaf screw (107) can be adjusted again later to be mounted in shell (1).
10. the assembly method of breaker according to claim 6, it is characterised in that: arrived after step c before step a
Mountable bimetal leaf (6), electromagnetic system (7) and fixed contact therefor (8), are installing push-rod assembly (5), bimetal leaf
(6) and after movable connector (4) pull rod (601) is mounted on push-rod assembly (5) and bimetal leaf (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510490473.9A CN106449286B (en) | 2015-08-11 | 2015-08-11 | The mounting structure and assembly method of breaker |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510490473.9A CN106449286B (en) | 2015-08-11 | 2015-08-11 | The mounting structure and assembly method of breaker |
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| CN106449286A CN106449286A (en) | 2017-02-22 |
| CN106449286B true CN106449286B (en) | 2019-05-28 |
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| CN201510490473.9A Active CN106449286B (en) | 2015-08-11 | 2015-08-11 | The mounting structure and assembly method of breaker |
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| EP0020311A1 (en) * | 1979-06-01 | 1980-12-10 | BASSANI TICINO S.p.A. | Trip lamina for single-pole circuit breakers |
| CN2777745Y (en) * | 2004-07-26 | 2006-05-03 | 浙江德力西电器股份有限公司 | Operating mechanism for small circuit breaker |
| CN102426998A (en) * | 2011-09-13 | 2012-04-25 | 上海诺雅克电气有限公司 | Operating mechanism of minitype breaker |
| CN103632897A (en) * | 2013-10-31 | 2014-03-12 | 上海永继电气股份有限公司 | Operating mechanism of miniature circuit breaker |
| CN204966410U (en) * | 2015-08-11 | 2016-01-13 | 浙江正泰电器股份有限公司 | Mounting structure of circuit breaker |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE8500461U1 (en) * | 1985-01-10 | 1986-02-06 | Licentia Patent-Verwaltungs-Gmbh, 6000 Frankfurt | Latch arrangement of a circuit breaker |
| CN103700548A (en) * | 2013-12-30 | 2014-04-02 | 温州奥来电器有限公司 | Inserted energy-storing high-breaking small breaker |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0020311A1 (en) * | 1979-06-01 | 1980-12-10 | BASSANI TICINO S.p.A. | Trip lamina for single-pole circuit breakers |
| CN2777745Y (en) * | 2004-07-26 | 2006-05-03 | 浙江德力西电器股份有限公司 | Operating mechanism for small circuit breaker |
| CN102426998A (en) * | 2011-09-13 | 2012-04-25 | 上海诺雅克电气有限公司 | Operating mechanism of minitype breaker |
| CN103632897A (en) * | 2013-10-31 | 2014-03-12 | 上海永继电气股份有限公司 | Operating mechanism of miniature circuit breaker |
| CN204966410U (en) * | 2015-08-11 | 2016-01-13 | 浙江正泰电器股份有限公司 | Mounting structure of circuit breaker |
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|---|---|
| CN106449286A (en) | 2017-02-22 |
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