CN106444878A - Storage wire limit control device - Google Patents
Storage wire limit control device Download PDFInfo
- Publication number
- CN106444878A CN106444878A CN201610892698.1A CN201610892698A CN106444878A CN 106444878 A CN106444878 A CN 106444878A CN 201610892698 A CN201610892698 A CN 201610892698A CN 106444878 A CN106444878 A CN 106444878A
- Authority
- CN
- China
- Prior art keywords
- storage
- line
- crossbeam
- limit control
- storage wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003860 storage Methods 0.000 title claims abstract description 108
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 238000006073 displacement reaction Methods 0.000 claims abstract description 10
- 239000012530 fluid Substances 0.000 claims description 19
- 238000001816 cooling Methods 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract description 7
- 238000010792 warming Methods 0.000 abstract 4
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000036461 convulsion Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D13/00—Control of linear speed; Control of angular speed; Control of acceleration or deceleration, e.g. of a prime mover
- G05D13/62—Control of linear speed; Control of angular speed; Control of acceleration or deceleration, e.g. of a prime mover characterised by the use of electric means, e.g. use of a tachometric dynamo, use of a transducer converting an electric value into a displacement
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Laying Of Electric Cables Or Lines Outside (AREA)
Abstract
The invention discloses a storage wire limit control device which comprises a storage wire frame device, an industrial control system and a limit warming detector. The storage wire frame device comprises a storage wire frame body, a storage wire wheel set and a linkage plate, the storage wire frame body comprises a beam and a vertical column, the beam is fixed on a horizontal plane through the vertical column, the storage wire wheel set is arranged below the beam through the linkage plate, the limit warming detector is arranged on one side of the beam, the industrial control system comprises a host frequency converter and a power mechanism, the linkage plate and the limit warming detector are respectively connected with the host frequency converter, and the host frequency converter is connected with the power mechanism and controls the power mechanism to operate. According to the storage wire limit control device, positions are detected by a displacement sensor and the limit warming detector, signals can be rapidly and accurately fed back to the industrial control system by the aid of a double detection mode, operation speed of a motor is controlled by the industrial control system, dynamic closed loop control is achieved, shortcomings caused by rapidly elongating are overcome, winding efficiency and winding quality of cables are effectively improved, and enterprise production cost is reduced.
Description
Technical field
The present invention relates to cable production technical field, particularly relates to a kind of storage line limit control.
Background technology
The appearance of electric wire, make to send out, defeated, become, supply, joining, the safety of electricity consumption has obtained large increase, and in order to ensure
The security performance of electric wire, the outside of electric wire is designed with the protective layer being made up of insulating sheath, and existing protective layer is squeezed
Go out technique using multiple extrusion molding, need after extrusion molding to be regularly wound on I-shaped take-up reel；Due to production line
The cable movement velocity of upper output, often inconsistent with the coiling speed of take-up reel, so that passing through in production line and take-up
Arranging storage rack between disk carries out dash adjustment work.
It is well known that due to the needs for producing, storage rack winding can reach 1000m/min at a high speed.In prior art generally
Spacing early warning is carried out using a potentiometer, but as potentiometer is in continuous motor process, thus easily abrasion damage, need
Often to change；And the length of winding cable also gradually can change, and need to potentiometer installation site constantly regulate, this all adds
Big maintenance and operating cost.
Therefore, the present inventor needs a kind of new technique of design badly to improve its problem.
Content of the invention
The present invention is intended to provide a kind of storage line limit control, which can effectively improve the winding efficiency to cable and matter
Amount, reduces enterprise's production capacity.
For solving above-mentioned technical problem, the technical scheme is that：
A kind of storage line limit control, including：Storage line rack device, industrial control system and spacing early warning detection device, wherein institute
Stating storage line rack device includes storage rack body, line storage wheel group and linkage board, and the storage rack body includes crossbeam and column, described
Crossbeam is fixed in the horizontal plane by the column, and the line storage wheel group is arranged under the crossbeam by the linkage board
Side；The spacing early warning detection device is arranged on the side of the crossbeam；The industrial control system includes main frame converter and engine
Structure, the linkage board and the spacing early warning detection device are connected with the main frame converter respectively；The main frame converter and institute
Actuating unit connection is stated, and controls its running.
Preferably, the linkage board is provided with one or more for the displacement transducer that detects line storage wheel group position,
Institute's displacement sensors are electrically connected with the industrial control system.
Preferably, the line storage wheel group includes the first line storage wheel and the second line storage wheel, and first line storage wheel is fixedly installed
In the lower section of the crossbeam, second line storage wheel is movably arranged on the lower section of the crossbeam, and cable sequentially passes through described first
Line storage wheel and second line storage wheel.
Preferably, the storage line rack device also includes a haulage gear, and second line storage wheel is in the haulage gear
Crossbeam direction under drive along the storage rack body is moved.
Preferably, also include a multi-functional storage line cooling system, which includes at least one condensed fluid shower nozzle and a condensed fluid
Accumulator tank, wherein the condensed fluid shower nozzle are arranged on the storage rack body, and the condensed fluid accumulator tank is arranged on described cold
Below lime set shower nozzle.
Preferably, also include meter counter, which is arranged in the line storage wheel group.
Preferably, the multi-functional storage line cooling system also includes blowing apparatus, and which is arranged on the one of the line storage wheel group
Side or many sides.
Preferably, the actuating unit is motor.
Using technique scheme, the present invention at least includes following beneficial effect：
Storage line limit control of the present invention, by displacement transducer and spacing early warning detection device test position,
Signal fast and accurately can be fed back to industrial control system by double check mode；Then by industrial control system come the fortune of controlled motor
Scanning frequency degree, realizes Dynamic Closed Loop Control, the drawbacks of prevent rapid elongation from bringing.Effectively improve the winding efficiency to cable and matter
Amount, reduces enterprise's production capacity.
Description of the drawings
Fig. 1 is the structural representation of storage line limit control of the present invention；
Fig. 2 is line storage wheel group top view of the present invention；
Fig. 3 is the electrical schematic diagram of storage line limit control of the present invention.
Wherein：1. storage rack body, 2. spacing early warning detection device, 3. line storage wheel group, 31. first line storage wheels, 32. second storages
Line wheel, 4. linkage board, 5. cable, 6. condensed fluid shower nozzle, 7. condensed fluid accumulator tank, 8. meter counter, 9. blowing apparatus.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
As shown in Figure 1 to Figure 3, for meeting a kind of storage line limit control of the present invention, including：Storage line rack device, work
Control system and spacing early warning detection device 2, wherein the storage rack device include storage rack body 1, line storage wheel group 3 and linkage board 4,
The storage rack body 1 includes that (column can be one or more, for supporting the crossbeam for crossbeam and column；Attached
In figure is omitted, but those skilled in the art should know), the crossbeam is fixed in the horizontal plane by the column, described
Line storage wheel group 3 is arranged on the lower section of the crossbeam by the linkage board 4；The spacing early warning detection device 2 is arranged on the horizontal stroke
The side of beam；The industrial control system includes main frame converter and actuating unit, the linkage board 4 and the spacing early warning detection device
2 are connected with the main frame converter respectively；The main frame converter and actuating unit connection, and control its running.It is preferred that
Ground, which is positioned close at the crossbeam end points and enters at line away from cable 5.Of course, those skilled in the art can also be real
The use demand on border is adjusted correspondingly to the particular location of the spacing early warning detection device 2, and the present embodiment is not limited to this
Fixed.In a preferred embodiment, the quantity of the spacing early warning detection device 2 can be multiple, be separately positioned on the storage rack
At multiple positions of the 1 of body, such as when first spacing early warning detection device 2 is close to, industrial control system can carry out once speed
Degree adjustment, when second fiber early warning detection device 2 is close to, industrial control system can carry out second speed adjustment, and so on.
By repeatedly adjusting, whole speed adjustment process can be made gentler, the problems such as be not in jerk, be also beneficial to equipment
Protection.
Preferably, the linkage board 4 is provided with one or more for the displacement sensing that detects 3 position of line storage wheel group
Device, institute's displacement sensors are electrically connected with the industrial control system.
Preferably, the line storage wheel group 3 includes the first line storage wheel 31 and the second line storage wheel 32, and first line storage wheel 31 is solid
The lower section of the crossbeam is arranged on surely, second line storage wheel 32 is movably arranged on the lower section of the crossbeam, cable 5 is sequentially passed through
First line storage wheel 31 and second line storage wheel 32.
Preferably, the storage line rack device also includes that a haulage gear (omits in accompanying drawing, but those skilled in the art should
When knowing), second line storage wheel 32 is moved along the crossbeam direction of the storage rack body 1 under the drive of the haulage gear
Dynamic.
Preferably, also include a multi-functional storage line cooling system, which includes at least one condensed fluid shower nozzle 6 and a condensed fluid
Accumulator tank 7, wherein the condensed fluid shower nozzle 6 are arranged on the storage rack body 1, and the condensed fluid accumulator tank 7 is arranged on institute
State 6 lower section of condensed fluid shower nozzle.
Preferably, the multi-functional storage line cooling system also includes blowing apparatus 9, and which is arranged on the line storage wheel group 3
Side or many sides.The blowing apparatus 9 have three effects, one be cable 5 is carried out air-cooled, two be by blowing by cable 5
On condensed fluid dry up, keep cable cleaning dry and comfortable, three be control condensed fluid spray after fall condensed fluid accumulator tank 7, will not spill
Out.
When cable 5 is wrapped in the line storage wheel group 3, very big heat can be produced, the cable 5 in line storage wheel group 3 is usually
The paste smell of burning is had, can be scalded one's hand, it is likely that fire and leaky can occur.The setting of the multi-functional storage line cooling system not only may be used
Quickly to be cooled down to cable 5, efficiency and safety is improved.What is more important, traditional cooling is all divided into two sections
Processed, and the cooling bath that can replace back segment is set herein, a production process is reduced, but cooling effect compares two
Section cooling treatment effect is more preferable, and which not only can quickly cool down cable 5, it is also possible to line storage wheel group 3 is cooled down, is protected further
Card cooling effect.Additionally, it is well known that, 5 extruder of cable is usually to be realized using hot extrusions such as polyethylene, polrvinyl chloride,
Therefore some harmful gass, steam and impurity etc. in production process, can be produced unavoidably.The present embodiment is by the multi-functional storage line cooling
The harmful gass that takes out of in extrusion operation, steam and impurity etc. can be reclaimed and be processed by system, reduce the dirt to environment
Dye, and lift the quality of cable 5 further.
Preferably, also include meter counter 8, which is arranged in the line storage wheel group 3, can be accurate in real time by the setting
Understand cable 5 draws over to one's side data, is easy to manage and counts.
Preferably, the actuating unit is motor.
In a preferred embodiment, the quantity of the spacing early warning detection device 2 can be multiple, be separately positioned on the storage
At multiple positions of the 1 of coil holder body, such as when first spacing early warning detection device 2 is close to, industrial control system can carry out one
Secondary speed adjustment, when second fiber early warning detection device 2 is close to, industrial control system can carry out second speed adjustment, so
Analogize.By repeatedly adjusting, whole speed adjustment process can be made gentler, the problems such as be not in jerk, be also beneficial to
Protection to equipment.
The operation principle of the present embodiment is：Cable 5 is transmitted by line storage wheel group 3 and is wound, when which is near limit
In 2 certain distance of position early warning detection device, the spacing early warning detection device 2 sends information to the industrial control system；Likewise, working as position
When specified location is crossed in displacement sensor detection line storage wheel position, linkage board 4, the output linkage signal of linkage board 4 is transferred signals to
To main frame converter, input converter fine adjustment signal；Then by main frame converter, motor is adjusted and then control main frame
Extruded velocity.
Storage line limit control described in the present embodiment, by displacement transducer and spacing 2 detecting position of early warning detection device
Put, signal fast and accurately can be fed back to industrial control system by double check mode；Then by industrial control system come controlled motor
The speed of service, realize Dynamic Closed Loop Control, the drawbacks of prevent rapid elongation from bringing.Effectively improve the winding efficiency to cable 5
And quality, reduce enterprise's production capacity.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or use the present invention.
Multiple modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope for causing.
Claims (8)
1. a kind of storage line limit control, it is characterised in that include：Storage line rack device, industrial control system and spacing early warning detection
Device, wherein the storage rack device include storage rack body, line storage wheel group and linkage board, the storage rack body include crossbeam and
Column, the crossbeam is fixed in the horizontal plane by the column, and the line storage wheel group is arranged on described by the linkage board
The lower section of crossbeam；The spacing early warning detection device is arranged on the side of the crossbeam；The industrial control system includes main frame converter
And actuating unit, the linkage board and the spacing early warning detection device are connected with the main frame converter respectively；The main frame becomes
Frequency device and actuating unit connection, and control its running.
2. storage line limit control as claimed in claim 1, it is characterised in that：The linkage board is provided with one or many
The individual displacement transducer for detecting line storage wheel group position, institute's displacement sensors are electrically connected with the industrial control system.
3. storage line limit control as claimed in claim 1 or 2, it is characterised in that：The line storage wheel group includes the first storage
Line wheel and the second line storage wheel, first line storage wheel is fixedly installed on the lower section of the crossbeam, and the second line storage wheel activity sets
Put in the lower section of the crossbeam, cable sequentially passes through first line storage wheel and second line storage wheel.
4. storage line limit control as claimed in claim 3, it is characterised in that：The storage line rack device also includes a traction
Mechanism, second line storage wheel is moved along the crossbeam direction of the storage rack body under the drive of the haulage gear.
5. the storage line limit control as described in claim 1-4 is arbitrary, it is characterised in that：Also include that a multi-functional storage line is cold
But system, which includes at least one condensed fluid shower nozzle and a condensed fluid accumulator tank, and the wherein condensed fluid shower nozzle is arranged on described
On storage rack body, the condensed fluid accumulator tank is arranged on below the condensed fluid shower nozzle.
6. the storage line limit control as described in claim 1-5 is arbitrary, it is characterised in that：Also include meter counter, its setting
In the line storage wheel group.
7. storage line limit control as claimed in claim 5, it is characterised in that：The multi-functional storage line cooling system is also wrapped
Blowing apparatus are included, which is arranged on the side of the line storage wheel group or many sides.
8. the storage line limit control as described in claim 1-7 is arbitrary, it is characterised in that：The actuating unit is motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892698.1A CN106444878A (en) | 2016-10-12 | 2016-10-12 | Storage wire limit control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892698.1A CN106444878A (en) | 2016-10-12 | 2016-10-12 | Storage wire limit control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106444878A true CN106444878A (en) | 2017-02-22 |
Family
ID=58174339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610892698.1A Pending CN106444878A (en) | 2016-10-12 | 2016-10-12 | Storage wire limit control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106444878A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108557558A (en) * | 2018-01-19 | 2018-09-21 | 安徽理工大学 | A kind of architectural experiment hub and its implementation |
| CN110376693A (en) * | 2019-07-01 | 2019-10-25 | 无锡市华翎电工机械设备有限公司 | Optical cable stranding sheath all-in-one machine |
| CN114153238A (en) * | 2021-11-30 | 2022-03-08 | 中天科技海缆股份有限公司 | Target cable control method and device, storage medium and electronic device |
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|---|---|---|---|---|
| CN201494956U (en) * | 2009-09-17 | 2010-06-02 | 江苏达胜加速器制造有限公司 | Horizontal wire storage rack |
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| CN203649587U (en) * | 2013-10-21 | 2014-06-18 | 南京航空航天大学 | Intercutting-error-free big-tapered follow-up wire guiding and water spraying mechanism for wire-cut electric discharge machine |
| CN204079103U (en) * | 2014-08-27 | 2015-01-07 | 杭州惠尔线缆有限公司 | Netting twine coiler storage rack |
| CN104570866A (en) * | 2014-12-26 | 2015-04-29 | 北京航天控制仪器研究所 | Safe emergency stop method of high-speed linear motion equipment based on programmable logic device |
| CN104670979A (en) * | 2015-02-05 | 2015-06-03 | 神宇通信科技股份公司 | Tension-adaptive wire storing device |
| CN204433184U (en) * | 2014-12-09 | 2015-07-01 | 西南铝业（集团）有限责任公司 | A kind of wrapping machine chops sheet positioning control system |
| CN204607070U (en) * | 2015-04-29 | 2015-09-02 | 盐城市荣立新型建材有限公司 | A kind of brickmaking Full automatic stacking system |
| CN206147354U (en) * | 2016-10-12 | 2017-05-03 | 江苏亨通电子线缆科技有限公司 | Store up line limit control device |
-
2016
- 2016-10-12 CN CN201610892698.1A patent/CN106444878A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201494956U (en) * | 2009-09-17 | 2010-06-02 | 江苏达胜加速器制造有限公司 | Horizontal wire storage rack |
| CN202549493U (en) * | 2012-04-10 | 2012-11-21 | 湖州久鼎电子有限公司 | Stored wire tension bracket device of extruder |
| CN203649587U (en) * | 2013-10-21 | 2014-06-18 | 南京航空航天大学 | Intercutting-error-free big-tapered follow-up wire guiding and water spraying mechanism for wire-cut electric discharge machine |
| CN204079103U (en) * | 2014-08-27 | 2015-01-07 | 杭州惠尔线缆有限公司 | Netting twine coiler storage rack |
| CN204433184U (en) * | 2014-12-09 | 2015-07-01 | 西南铝业（集团）有限责任公司 | A kind of wrapping machine chops sheet positioning control system |
| CN104570866A (en) * | 2014-12-26 | 2015-04-29 | 北京航天控制仪器研究所 | Safe emergency stop method of high-speed linear motion equipment based on programmable logic device |
| CN104670979A (en) * | 2015-02-05 | 2015-06-03 | 神宇通信科技股份公司 | Tension-adaptive wire storing device |
| CN204607070U (en) * | 2015-04-29 | 2015-09-02 | 盐城市荣立新型建材有限公司 | A kind of brickmaking Full automatic stacking system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108557558A (en) * | 2018-01-19 | 2018-09-21 | 安徽理工大学 | A kind of architectural experiment hub and its implementation |
| CN110376693A (en) * | 2019-07-01 | 2019-10-25 | 无锡市华翎电工机械设备有限公司 | Optical cable stranding sheath all-in-one machine |
| CN114153238A (en) * | 2021-11-30 | 2022-03-08 | 中天科技海缆股份有限公司 | Target cable control method and device, storage medium and electronic device |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170222 |
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