CN106441180A - Straightening detection device for cast-iron pipes - Google Patents

Straightening detection device for cast-iron pipes Download PDF

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Publication number
CN106441180A
CN106441180A CN201611112784.2A CN201611112784A CN106441180A CN 106441180 A CN106441180 A CN 106441180A CN 201611112784 A CN201611112784 A CN 201611112784A CN 106441180 A CN106441180 A CN 106441180A
Authority
CN
China
Prior art keywords
control module
detection
slide
module
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611112784.2A
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Chinese (zh)
Inventor
葛程生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huaining Xintai Steel Structure Co
Original Assignee
Huaining Xintai Steel Structure Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huaining Xintai Steel Structure Co filed Critical Huaining Xintai Steel Structure Co
Priority to CN201611112784.2A priority Critical patent/CN106441180A/en
Publication of CN106441180A publication Critical patent/CN106441180A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/08Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring roughness or irregularity of surfaces

Abstract

The invention discloses a straightening detection device for cast-iron pipes. The straightening detection device comprises a box and is characterized in that a sound insulation layer is arranged on the inner wall of the box, a guide rail is fixedly mounted at the top in the box, a slide seat is slidably mounted on the guide rail, an air cylinder can be moved up and down is mounted on the slide seat, a servo motor is further mounted on the slide seat and can control the slide seat to move leftwards and rightwards so as to perform selective detection on different pipes, three different support seats are arranged at the bottom of the box, an arc-shaped pipe groove is formed in each support seat, and the lower end of the piston rod of the air cylinder is fixedly connected with a pipe rack. The straightening detection device has the advantages that the device is high in detection efficiency, the base plate of the support seat of each to-be-detected pipe is provided with detection rollers, each support seat is controlled to move forwards and backwards through a screw, comprehensive detection of each to-be-detected pipe is achieved, the detection process can be fast regulated by a parameter saving and memorizing module, and the device is high in automation level.

Description

Cast iron pipe alignment detection means
Technical field
The present invention relates to a kind of cast tube production equipment, specifically a kind of cast iron pipe alignment detection means.
Background technology
According to typically large-scale both at home and abroad manufacturing Production and quality control code requirement, production line typically has The detecting system of line, quality, improve production efficiency and the safety producing for real-time control.At present, ductile iron pipe is given birth to For producing enterprise, easily because some factors cause the material of cast tube in uneven thickness during its centrifugally cast manufacture Or manufacturing defect.Therefore, these changes can be monitored in process of production in real time, production process can be adjusted in time, improve into Product rate, to reach highly effective and safe, cost-effective, the purpose of improve product quality.At present, domestic ductile iron pipe manufacturing enterprise In order to complete above-mentioned cast tube detection, it is all to take manual detection mode, such as using slide gauge or Portable pachymeter measurement. But the technique due to ductile iron pipe, these inner and outer walls of pipeline are relatively rough, materials microstructure is not dense, or have table Face sprayed on material, has to carry out the process such as polish to pipeline before measuring, and these all can produce greatly to measurement result Impact, and can only accomplish that partial points detect, or even certain destruction is caused to pipeline, and also detection process is time-consuming, impact life Produce efficiency.
Content of the invention
It is an object of the present invention to provide a kind of detection efficiency is high, it is provided with detection rolling in the base plate of the support base of test tube to be checked Wheel, and the movable of support base is controlled by screw rod, realize the comprehensive detection of test tube to be checked, and memory is preserved by parameter Module quickly adjusts detection process, high degree of automation, the high cast iron pipe alignment detection means of detection efficiency.
The present invention solves technical problem and provides following scheme:
A kind of cast iron pipe alignment detection means, including casing it is characterised in that:The inwall of described casing is provided with puigging, institute State casing inner top and be installed with guide rail, described guide rail is slidably fitted with slide, described slide is provided with liftable and adjusts The cylinder of section, described slide is installed and also has servomotor to can control the selection detection that the left and right movement of slide carries out different pipe fittings, The bottom of described casing is provided with three different support bases, and described support base is provided with arc tube seat, the bottom of described arc official's groove Portion is provided with left and right two detection rollers, and described detection roller is driven by actuating device and can drive pipeline rotation to be detected, described The basal sliding of support seat is arranged in chute, and is provided with the screw rod being in transmission connection, and described screw rod is driven by motor, can achieve and props up Support the movable of seat, the side wall of described casing is provided with vacuum lead, described vacuum lead connects air pump, described gas The piston-rod lower end of cylinder is fixedly connected with pipe support, and described pipe support lower surface is provided with roller, and pipe support on described roller fixedly mounts There are ultrasonic emitting probe and ultrasound wave to accept probe, described slide is installed with labelling case, the side wall of described labelling case Upper bidding note shower nozzle and hygrosensor, the top of described casing is provided with bottom layer driving interface module, described bottom layer driving interface It is connected with control chamber in module, in described control chamber, be installed with motor control module, hygrosensor control module, labelling Shower nozzle control module, described motor control module, hygrosensor control module, labelling shower nozzle control module respectively cylinder serial ports and Ultrasonic card connects PC end.
It is connected to parameter in described motor control module, hygrosensor control module, labelling shower nozzle control module Preserve memory module data memory module.
The present invention is provided with puigging on the inwall of casing, and casing inner top is installed with guide rail, peace that guide rail slides Equipped with slide, slide is provided with the cylinder of liftable regulation, slide is installed and also has servomotor to can control the left and right shifting of slide The dynamic selection detection carrying out different pipe fittings, the bottom of casing is provided with three different support bases, in the support base of test tube to be checked Base plate is provided with detection roller, and controls the movable of support base by screw rod, realizes the comprehensive detection of test tube to be checked, this Sample passes through the coordinative role of cylinder and servomotor, can control the left and right movement of slide and move up and down, reach efficiently fast The Detection results of speed, and it is provided with thermal module, it is easy to measurement temperature, reduce due to temperature change, interference is produced to ultrasound detection Impact, reduce error, and connected by serial ports and PC computer it is achieved that the visualized operation of data, improve ease for use and Automaticity.
Brief description
Fig. 1 is the structural representation of the present invention.
Specific embodiment
Referring to accompanying drawing, a kind of cast iron pipe alignment detection means, including casing 1, the inwall of described casing 1 is provided with puigging 2, described casing 1 inner top is installed with guide rail 3, described guide rail 3 is slidably fitted with slide 4, described slide 4 is provided with The cylinder 5 that liftable is adjusted, described slide 4 is installed and also has servomotor 6 to can control the left and right movement of slide 4 to carry out different pipes The selection detection of part, the bottom of described casing 1 is provided with three different support bases 7, and described support base 7 is provided with arc tube seat 8, The bottom of described arc official's groove 8 is provided with left and right two detection rollers 26, and described detection roller 26 passes through actuating device 27 and drives and can carry Move pipeline rotation to be detected, the basal sliding of described support base 7 is arranged in chute 28, and is provided with the screw rod 29 being in transmission connection, Described screw rod 29 is driven by motor 30, achievable support base 7 movable, the side wall of described casing 1 is provided with evacuation Pipeline 31, described vacuum lead 31 connects air pump 32, and the piston-rod lower end of described cylinder 5 is fixedly connected with pipe support 9, described Pipe support 9 lower surface is provided with roller 10, pipe support 9 on described roller 10 is installed with ultrasonic emitting probe 11 and ultrasound wave connects By probe 12, described slide 4 is installed with labelling case 13, bidding note shower nozzle 14 and temperature on the side wall of described labelling case 13 Detector 15, the top of described casing 1 is provided with bottom layer driving interface module 16, and described bottom layer driving interface module 16 is connected with Control chamber 17, is installed with motor control module 18, hygrosensor control module 19, labelling shower nozzle in described control chamber 17 Control module 20, described motor control module, hygrosensor control module, labelling shower nozzle control module cylinder serial ports 21 and respectively Ultrasonic card 22 connection PC end 23.
It is connected to parameter in described motor control module, hygrosensor control module, labelling shower nozzle control module Preserve memory module 24 data memory module 25.

Claims (2)

1. a kind of cast iron pipe alignment detection means, including casing it is characterised in that:The inwall of described casing is provided with puigging, Described casing inner top is installed with guide rail, and described guide rail is slidably fitted with slide, and described slide is provided with liftable The cylinder adjusting, described slide is installed and also has servomotor to can control the selection inspection that the left and right movement of slide carries out different pipe fittings Survey, the bottom of described casing is provided with three different support bases, and described support base is provided with arc tube seat, described arc official's groove Bottom is provided with left and right two detection rollers, and described detection roller is driven by actuating device and can drive pipeline rotation to be detected, described The basal sliding of support base is arranged in chute, and is provided with the screw rod being in transmission connection, and described screw rod is driven by motor, can achieve Support base movable, the side wall of described casing is provided with vacuum lead, and described vacuum lead connects air pump, described The piston-rod lower end of cylinder is fixedly connected with pipe support, and described pipe support lower surface is provided with roller, fixing peace on pipe support on described roller Accept probe equipped with ultrasonic emitting probe and ultrasound wave, described slide is installed with labelling case, the side of described labelling case Bidding note shower nozzle and hygrosensor on wall, the top of described casing is provided with bottom layer driving interface module, and described bottom layer driving connects It is connected with control chamber in mouth module, in described control chamber, be installed with motor control module, hygrosensor control module, mark Note shower nozzle control module, described motor control module, hygrosensor control module, labelling shower nozzle control module cylinder serial ports respectively Connect PC end with ultrasonic card.
2. according to claim 1 cast iron pipe alignment detection means it is characterised in that:Described motor control module, temperature are visited It is connected to parameter in survey device control module, labelling shower nozzle control module and preserve memory module data memory module.
CN201611112784.2A 2016-12-07 2016-12-07 Straightening detection device for cast-iron pipes Pending CN106441180A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611112784.2A CN106441180A (en) 2016-12-07 2016-12-07 Straightening detection device for cast-iron pipes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611112784.2A CN106441180A (en) 2016-12-07 2016-12-07 Straightening detection device for cast-iron pipes

Publications (1)

Publication Number Publication Date
CN106441180A true CN106441180A (en) 2017-02-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611112784.2A Pending CN106441180A (en) 2016-12-07 2016-12-07 Straightening detection device for cast-iron pipes

Country Status (1)

Country Link
CN (1) CN106441180A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114236298A (en) * 2022-02-24 2022-03-25 山东掌电电力科技有限公司 Power equipment on-line measuring device based on internet

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3583191A (en) * 1969-02-13 1971-06-08 Cargill Detroit Corp Compressive straightener
CN201497494U (en) * 2009-09-01 2010-06-02 黄石新兴管业有限公司 Total-pipe flooding type ductile iron pipe ultrasonic automatic detection device
CN201926426U (en) * 2010-11-17 2011-08-10 合肥工业大学 Automatic detector for slit width of wire-winding and slit-cutting anti-sand screen pipe
CN202145131U (en) * 2011-07-21 2012-02-15 新兴铸管股份有限公司 Apparatus for detecting thickness and internal defect of wall of nodular cast iron pipe
CN202511779U (en) * 2012-04-13 2012-10-31 河北新兴铸管有限公司 Online automatic detection device for nodular cast iron pipe
CN203116714U (en) * 2012-12-26 2013-08-07 沈阳亚特重型装备制造有限公司 On-line nodular cast iron pipe wall thickness detection device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3583191A (en) * 1969-02-13 1971-06-08 Cargill Detroit Corp Compressive straightener
CN201497494U (en) * 2009-09-01 2010-06-02 黄石新兴管业有限公司 Total-pipe flooding type ductile iron pipe ultrasonic automatic detection device
CN201926426U (en) * 2010-11-17 2011-08-10 合肥工业大学 Automatic detector for slit width of wire-winding and slit-cutting anti-sand screen pipe
CN202145131U (en) * 2011-07-21 2012-02-15 新兴铸管股份有限公司 Apparatus for detecting thickness and internal defect of wall of nodular cast iron pipe
CN202511779U (en) * 2012-04-13 2012-10-31 河北新兴铸管有限公司 Online automatic detection device for nodular cast iron pipe
CN203116714U (en) * 2012-12-26 2013-08-07 沈阳亚特重型装备制造有限公司 On-line nodular cast iron pipe wall thickness detection device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李世强: "离心球墨铸铁管球化率和壁厚的超声检测研究", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114236298A (en) * 2022-02-24 2022-03-25 山东掌电电力科技有限公司 Power equipment on-line measuring device based on internet

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Application publication date: 20170222

RJ01 Rejection of invention patent application after publication