CN203349794U - Honing machine pneumatic measurement test bench - Google Patents
Honing machine pneumatic measurement test bench Download PDFInfo
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- CN203349794U CN203349794U CN 201320375907 CN201320375907U CN203349794U CN 203349794 U CN203349794 U CN 203349794U CN 201320375907 CN201320375907 CN 201320375907 CN 201320375907 U CN201320375907 U CN 201320375907U CN 203349794 U CN203349794 U CN 203349794U
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- line slideway
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Abstract
The utility model discloses a honing machine pneumatic measurement test bench. The honing machine pneumatic measurement test bench comprises a linear motor (1), a top board (48), linear guide rails (6), linear bearings (11), a frequency conversion motor (34), a vertical board (13), a honing head connecting rod (30),a rotary sealing element (12), a honing head (29), a standard cylinder (15), a baseboard (19), an oil tank (20), a tubular electric heating element (21), an oil temperature controller (23) and a pipeline booster pump (24). The heating tube (21) and a temperature sensor (22) are installed on the bottom portion of the oil tank (20) and connected with the oil temperature automatic controller (23) through wires. The baseboard (19) is installed on the top portion of the oil tank (20). The standard cylinder (15) is installed on a baseboard boss (39). The two linear guide rails (6) are installed linear guide rail positioning holes (42) in the baseboard (19) and the top board (37). The two linear bearings (11) are used to fix the vertical board (13). The honing head (29) is fixed on the honing head connecting rod (30) and fixed on the vertical board (13) through a bearing support (10). The honing head connecting rod (30) is connected with the frequency conversion motor (34) through a synchronous belt (36). The linear motor (1) is installed on the top board (37), and connected with a right-angle coupling (5) which is installed on the vertical board (13) through a floating coupling (3).
Description
Technical field
The utility model relates to the pneumatic on-line measurement data analysis of plover mill machine experimental provision.
Background technology
Honing is the special shape of grinding, is again a kind of efficient job operation in finishing.This technique can not only be removed larger process redundancy, and is a kind of effective job operation that improves parts size precision, geometrical precision and surfaceness, has the plurality of advantages such as machining precision is high, surface quality good, the range of work is wide.Traditional inner bore honing processing adopts the repeatedly repetitive process of " processing-withdrawing-measurement-reprocessing ", the general manual measurement that rolls off the production line that adopts of its dimensional measurement, and measuring accuracy and efficiency are all lower.
Contactless pneumatic gauging technology is in real time air pressure signal to be converted to electric signal by the pneumoelectric modular converter, then offers and show and control system after this signal is processed, a kind of measuring method of analyzing for subsequent control.Contactless pneumatic measuring system is applicable to because of its unique measuring method the online dimensional measurement that inner bore honing is processed.Therefore in order to realize the closed-loop control of numerical control inner hole honing processing, the online dimensional measurement that the widespread use in recent years of contactless pneumatic gauging technology and inner bore honing are processed.But compressed gas source pressure is big or small, honing process velocity, honing head form of nozzle, lubricating oil temperature, viscosity, honing bore size size all may produce different impacts to measuring accuracy.
Summary of the invention
the purpose of this utility model is to provide a kind ofplover mill machine pneumatic gauging testing table.
The utility model is a kind of plover mill machine pneumatic gauging testing table, comprise: linear electric motors 1, top board 48, line slideway 6, linear bearing 11, variable-frequency motor 34, riser 13, honing head connecting rod 30, rotary seal 12, honing head 29, standard cylinder 15, base plate 19, fuel tank 20, electrothermal tube 21, oil temperature controller 23 and blower pump for pipeline 24, electrothermal tube 21 is arranged on fuel tank 20 bottoms, temperature sensor 22 is arranged on oil outlet 43 places, electrothermal tube 21, temperature sensor 22 is connected with oil temperature self-actuated controller 23 by wire, oil temperature self-actuated controller 23 is connected with power supply by wire, blower pump for pipeline 24 is arranged on fuel tank 20 side in-line pump boss 42, the entrance of blower pump for pipeline 24 is connected with oil outlet 43 by oil pipe 25, the outlet of blower pump for pipeline 24 is connected with fuel line cock 27 by oil pipe 25, the other end of fuel line cock 27 is connected with spray bar 28.
This experiment table has the following advantages: 1, can simulate easily by the movement velocity of controlling linear electric motors and variable-frequency motor the process of various reticulate patterns in honing processing; 2, standard cylinder and honing head size are changed conveniently; 3, fuel tank oil temperature, viscosity are controlled; 4, the measurement bleed pressure is easy to adjust.
The accompanying drawing explanation
Fig. 1 is the utility model one-piece construction schematic diagram, the front section view that Fig. 2 is base plate 19 in Fig. 1, the vertical view that Fig. 3 is Fig. 2, the fragmentary sectional elevation view that Fig. 4 is fuel tank 20 in Fig. 1, the vertical view that Fig. 5 is Fig. 2, the side view that Fig. 6 is Fig. 2, the front amplification view that Fig. 7 is Fig. 1 centre bearer bearing 10, the vertical view that Fig. 8 is Fig. 7, the side view that Fig. 9 is Fig. 7, the front amplification view that Figure 10 is top board 48 in Fig. 1, the vertical view that Figure 11 is Figure 10, Figure 12 be in Fig. 1 angle coupling 5 face enlarged drawing, the side view that Figure 13 is Figure 12.
In accompanying drawing, the 1-linear electric motors, the 2-round nut, the 3-floating junction, 4-line slideway hold-down nut, the 5-angle coupling, the 6-line slideway, the 7-axle end baffle plate, the large synchronous pulley of 8-, the 9-bearing (ball) cover, the 10-bearing spider, the 11-linear bearing, 12-rotary seal, the 13-riser, the 14-wireway, 15-standard cylinder, 16-pressing plate set bolt, the 17-pressing plate, the 18-parallels, the 19-base plate, the 20-cooling tank, the 21-electrothermal tube, the 22-temperature sensor, 23-oil temperature self-actuated controller, the 24-blower pump for pipeline, the 25-oil pipe, the 26-oil tube bracket, the 27-oil-blast switch, the 28-spray bar, the 29-honing head, 30-honing head connecting rod, the 31-bearing, the 32-cable, the 33-sleeve, the 34-variable-frequency motor, the 35-small synchronous pulley, the 36-Timing Belt, the 37-center pit, the 38-boss, the 39-oil leaking hole, the 40-oil groove, 41-line slideway pilot hole, 42-in-line pump boss, the 43-oil outlet, 44-fuel tank internal partition, 45-fuel tank handrail, 46-mailbox pin, 47-heating tube guard shield, the 48-top board, the 49-dowel hole, 50-bearing spider fixed orifice, the 51-base, the 52-top cover, 53-linear electric motors mounting hole, the 54-air pressure regulator, 55-A-E converter.
Embodiment
as figureshown in 1, the utility model is plover mill machine pneumatic gauging testing table, comprise: linear electric motors 1, top board 48, line slideway 6, linear bearing 11, variable-frequency motor 34, riser 13, honing head connecting rod 30, rotary seal 12, honing head 29, standard cylinder 15, base plate 19, fuel tank 20, electrothermal tube 21, oil temperature controller 23 and blower pump for pipeline 24, electrothermal tube 21 is arranged on fuel tank 20 bottoms, temperature sensor 22 is arranged on oil outlet 43 places, electrothermal tube 21, temperature sensor 22 is connected with oil temperature self-actuated controller 23 by wire, its effect is: oil temperature self-actuated controller 23 can preset required oil temperature, precision is 0.1 ℃, temperature sensor 22 gathers the temperature at fuel tank 20 oil outlet 43 places, automatic cutout heating tube 21 power supplys when oil temperature surpasses preset temperature, when oil temperature lower than default oil temperature is, automatically connect heating tube 21 power supplys, blower pump for pipeline 24 is arranged on fuel tank 20 side in-line pump boss 42, blower pump for pipeline 24 entrances by oil pipe 25 with oil outlet 43, be connected, blower pump for pipeline 24 outlet by oil pipe 25 with fuel line cock 27, be connected, fuel line cock 27 other ends are connected with spray bar 28, its effect is: blower pump for pipeline 24 pressurizes the lubricating oil in fuel tank 20 (liquid coolant), control the lubricating oil oil mass with oil-blast switch 27, by spray bar 28 ejections, for experimentation, measure the impact of fluid different parameters on measuring accuracy.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, base plate 19 is arranged on fuel tank 20, line slideway 6 lower ends are arranged in the line slideway pilot hole 42 of base plate 19 and are fixing by line slideway hold-down nut 4, its effect is: guarantee that by line slideway pilot hole 41 two line slideways 6 are parallel, drive honing head 29 by linear bearing 11 and accurately move at vertical direction; Standard cylinder 15 is arranged on the boss 38 of base plate 19, pressing plate 17 through pressing plate set bolt 16, a side pressure on parallels 18, the other end is pressed on standard cylinder 15 outer lug boss and fixes by nut, its effect is: facilitate adjustment criteria cylinder 15 axle center and honing head 29 axis coincidings, be convenient for changing the standard cylinder 15 of different size, pressing plate 17 compresses the standard cylinder, can guarantee that standard cylinder 15 can not be offset because of extraneous factor in measuring process; Oil tube bracket 26 is bolted on base plate 19, oil-blast switch 27 is fixed on oil tube bracket 26.
As shown in Fig. 1, Fig. 7, Fig. 8, Fig. 9, linear bearing 11 is enclosed within on line slideway 6, linear bearing 11, bearing spider 10, variable-frequency motor 34, angle coupling 5 all are bolted on riser 13, honing head connecting rod 30 is fixed in bearing spider 10 through bearing 31, sleeve 33 successively, its effect is: by two bearings 31 in bearing spider 10, guarantee that honing head connecting rod 30 axis, perpendicular to base plate 19, guarantee that honing head connecting rod 30 strictly rotates around axis simultaneously, rotary seal 12 is enclosed within on honing head connecting rod 30, tracheae 14 is connected rotary seal 12 outlets with honing head 29 valves, tracheae 14 is connected rotary seal 12 entrances successively with A-E converter 55, air pressure regulator 54, source of the gas, A-E converter 55 output electrical signals are connected with computer processor, its effect is: rotary seal 12 can prevent the pore of honing head 29 rotary course honing heads 29 and the sealing between measuring system, A-E converter 55 is converted to electric signal by air pressure signal, convenient demonstration, control, honing head 29 is connected with honing head connecting rod 30 by register pin, large synchronous pulley 8 is arranged on honing head connecting rod 30 ends fixing by axle end baffle plate 7, small synchronous pulley 35 is arranged on variable-frequency motor 34 axle heads, Timing Belt 36 is enclosed within its effect on large synchronous pulley 8 and small synchronous pulley 35: the fricton-tight phenomenon of Timing Belt 36, can guarantee that private takes motor 34 and rotates according to certain ratio with honing head connecting rod 30, the rotating speed control honing head 29 of controlling variable-frequency motor 34 by computer control system rotates with different rotating speeds, the impact of convenient research different rotating speeds on the pneumatic gauging precision.
As shown in Fig. 1, Figure 10, Figure 11, top board 48 both sides line slideway pilot holes 41 are also fixing by line slideway hold-down nut 4 through the upper end of line slideway 6, linear electric motors 1 are arranged on the linear electric motors mounting hole 53 in the middle of top board 48 and fix with nut, its effect is: linear electric motors 1 can be realized the conversion fast of vertical direction translational speed, can meet the desired higher acceleration of honing technique, linear electric motors 1 have higher control accuracy simultaneously, convenient control; Linear electric motors 1 are threaded connection with floating junction 3 upper ends and are fixing by round nut 2, and floating junction 3 lower ends are connected with angle coupling 5 and are fixing up and down by round nut 2, and its effect is: floating junction 3 can guarantee higher installation accuracy; Linear electric motors 1, variable-frequency motor 34 are connected with computer control by cable 32, and its effect is: realize higher control accuracy by computer control, simulate various hone processing courses.
as shown in Figure 1, Figure 3,described base plate 19 is provided with oil groove 40, oil leaking hole 39, boss 38 and center pit 37, its effect is: oil groove 40, oil leaking hole 39 assurance experimentation lubricating oil (liquid coolant) are got back to fuel tank 20 smoothly, boss 38 has higher machining precision, is used for installation code cylinder 15.
as shown in Fig. 1, Fig. 4, Fig. 6,be provided with blower pump for pipeline boss 42, oil outlet 43 internal partitions 44, fuel tank handrail 45, fuel tank pin 46 and heating tube backplate 47 in described fuel tank, described internal partition 45 is from the horizontal by 30 ° of angles, its effect is: guarantee that the fluid leaked down from base plate 19 has longer flow path fuel tank 20, and, without flow blind angle, guarantee that in fuel tank 20, oil liquid temperature is stable.
as shown in Fig. 1, Fig. 7, Fig. 8, Figure 10, Figure 11, Figure 12,described bearing spider 10 is divided into base 51,52 liang of lobes of top cover, be equipped with bolt hole 50 and dowel hole 49 on base 51, top cover 52, base 51 is located, is connected with riser 13 through hole 50 by bolt by dowel hole 49 with top cover 52, its effect is: bearing spider 10 is divided into upper and lower two lobes, be convenient to install, dowel hole 49 guarantees installation accuracy, and bolt hole 50, for fixing, realizes that honing head connecting rod 30 axis are perpendicular to base plate 19.
The course of work of the present utility model is: at first this experiment table is connected with computer control, source of the gas, power supply, the lubricating oil of certain model will be added in fuel tank, the oil temperature controller is set to certain temperature, turn on the power switch, the liquid coolant switch, allow blower pump for pipeline start working, make fluid in fuel tank start to circulate, continue ten minutes, make fluid in fuel tank enter keeping warm mode, then carry out DATA REASONING record data in four kinds of different motion situations carrying out static state, rotate, move back and forth and meet motion; Then the model of source of the gas air pressure, lubricating oil temperature, lubricating oil is measured in change successively, the standard cylinder of replacing different-diameter carries out grouping experiment, the ultimate analysis measurement result.
Claims (4)
1.
a kind ofplover mill machine pneumatic gauging testing table comprises: linear electric motors (1), top board (48), line slideway (6), linear bearing (11), variable-frequency motor (34), riser (13), honing head connecting rod (30), rotary seal (12), honing head (29), standard cylinder (15), base plate (19), fuel tank (20), electrothermal tube (21), oil temperature controller (23) and blower pump for pipeline (24) is characterized in that: electrothermal tube (21) is arranged on fuel tank (20) bottom, and temperature sensor (22) is arranged on oil outlet (43) and locates, electrothermal tube (21), temperature sensor (22) is connected with oil temperature self-actuated controller (23) by wire, oil temperature self-actuated controller (23) is connected with power supply by wire, blower pump for pipeline (24) is arranged on fuel tank (20) side in-line pump boss (42), the entrance of blower pump for pipeline (24) is connected with oil outlet (43) by oil pipe (25), the outlet of blower pump for pipeline (24) is connected with fuel line cock (27) by oil pipe (25), and the other end of fuel line cock (27) is connected with spray bar (28),
Base plate (19) is arranged on fuel tank (20), line slideway (6) lower end is arranged in the line slideway pilot hole (41) of base plate (19) and is fixing by line slideway hold-down nut (4), standard cylinder (15) is arranged on the boss (38) of base plate (19), pressing plate (17) is upper at parallels (18) through pressing plate set bolt (16), a side pressure, the other end is pressed on standard cylinder (15) outer lug boss and fixes by nut, and oil tube bracket (26) is bolted on that base plate (19) is upper, oil-blast switch (27) is fixed on oil tube bracket (26);
Linear bearing (11) is enclosed within on line slideway (6), linear bearing (11), bearing spider (10), variable-frequency motor (34), angle coupling (5) all is bolted on riser (13), honing head connecting rod (30) is successively through bearing (31), sleeve (33) is fixed in bearing spider (10), rotary seal (12) is enclosed within on honing head connecting rod (30), tracheae (14) is connected rotary seal (12) outlet with honing head (29) valve, tracheae (14) is by rotary seal (12) entrance and A-E converter (55), air pressure regulator (54), source of the gas connects successively, A-E converter (55) output electrical signals is connected with computer processor, honing head (29) is connected with honing head connecting rod (30) by register pin, large synchronous pulley (8) is arranged on honing head connecting rod (30) upper end fixing by axle end baffle plate (7), small synchronous pulley (35) is arranged on variable-frequency motor (34) axle head, Timing Belt (36) is enclosed within on large synchronous pulley (8) and small synchronous pulley (35),
Top board (48) both sides line slideway pilot holes (41) are also fixing by line slideway hold-down nut (4) through the upper end of line slideway (6), linear electric motors (1) are arranged on the linear electric motors mounting hole (53) in the middle of top board (48) and fix with nut, linear electric motors (1) are threaded connection with floating junction (3) upper end and are fixing by round nut (2), floating junction (3) lower end is connected with angle coupling (5) and is fixing up and down by round nut (2), and linear electric motors (1), variable-frequency motor (34) are connected with computer control by cable (32).
2. according to the described plover mill machine pneumatic gauging of claims 1 testing table, it is characterized in that: described base plate (19) is provided with oil groove (40), oil leaking hole (39), boss (38) and center pit (37).
3. according to the described plover mill machine pneumatic gauging of claims 1 testing table, it is characterized in that: described fuel tank (20) sidewall is provided with blower pump for pipeline boss (42), oil outlet (43), fuel tank handrail (45) and heating tube backplate (47) outward, be provided with internal partition (44) in fuel tank (20), fuel tank (20) bottom is provided with fuel tank pin (46), and described internal partition (44) is from the horizontal by 30 ° of angles.
4. according to the described plover mill machine pneumatic gauging of claims 1 testing table, it is characterized in that: described bearing spider (10) is divided into base (51), top cover (52) two lobes, be equipped with bolt hole (50) and dowel hole (49) on base (51), top cover (52), base (51), is connected with riser (13) by bolt passing through bolt hole (50) by dowel hole (49) location with top cover (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320375907 CN203349794U (en) | 2013-06-28 | 2013-06-28 | Honing machine pneumatic measurement test bench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320375907 CN203349794U (en) | 2013-06-28 | 2013-06-28 | Honing machine pneumatic measurement test bench |
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| Publication Number | Publication Date |
|---|---|
| CN203349794U true CN203349794U (en) | 2013-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320375907 Withdrawn - After Issue CN203349794U (en) | 2013-06-28 | 2013-06-28 | Honing machine pneumatic measurement test bench |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103292750A (en) * | 2013-06-28 | 2013-09-11 | 兰州理工大学 | Pneumatic measurement testbed of honing machine tool |
| CN109333309A (en) * | 2018-11-05 | 2019-02-15 | 湖南河豚机电设备有限公司 | A kind of wet type polishing machine of full-automatic replacement polish brush |
| CN109489590A (en) * | 2018-11-30 | 2019-03-19 | 中北大学 | The detection device of honing bores |
| CN110779752A (en) * | 2019-12-10 | 2020-02-11 | 吉林大学 | Multi-sample honing machine reliability experimental device suitable for multiple materials |
-
2013
- 2013-06-28 CN CN 201320375907 patent/CN203349794U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103292750A (en) * | 2013-06-28 | 2013-09-11 | 兰州理工大学 | Pneumatic measurement testbed of honing machine tool |
| CN103292750B (en) * | 2013-06-28 | 2016-03-30 | 兰州理工大学 | Plover mill machine pneumatic gauging testing table |
| CN109333309A (en) * | 2018-11-05 | 2019-02-15 | 湖南河豚机电设备有限公司 | A kind of wet type polishing machine of full-automatic replacement polish brush |
| CN109489590A (en) * | 2018-11-30 | 2019-03-19 | 中北大学 | The detection device of honing bores |
| CN109489590B (en) * | 2018-11-30 | 2020-10-20 | 中北大学 | Detection apparatus for honing hole |
| CN110779752A (en) * | 2019-12-10 | 2020-02-11 | 吉林大学 | Multi-sample honing machine reliability experimental device suitable for multiple materials |
| CN110779752B (en) * | 2019-12-10 | 2024-05-03 | 吉林大学 | Multi-sample honing machine reliability experiment device applicable to various materials |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20140628 |
|
| EXPY | Termination of patent right or utility model | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131218 Effective date of abandoning: 20160330 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |