CN106440842A - Rotary kiln body surface waste heat recovery device - Google Patents
Rotary kiln body surface waste heat recovery device Download PDFInfo
- Publication number
- CN106440842A CN106440842A CN201611114086.6A CN201611114086A CN106440842A CN 106440842 A CN106440842 A CN 106440842A CN 201611114086 A CN201611114086 A CN 201611114086A CN 106440842 A CN106440842 A CN 106440842A
- Authority
- CN
- China
- Prior art keywords
- water tank
- rotary kiln
- water inlet
- heat recovery
- kiln body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The invention belongs to the technical field of rotary kilns, and particularly relates to a rotary kiln body surface waste heat recovery device. The device comprises a water tank, a bracket, a water inlet pipe and a water outlet pipe, wherein the water tank is arranged outside a rotary kiln and supported through the bracket, and the water tank is provided with a water inlet and a water outlet; the water inlet pipe is connected with the water inlet of the water tank, the water outlet pipe is connected with the water outlet of the water tank, and the water tank is provided with a safety valve. According to the device, since waste heat of a rotary kiln body is utilized, a coal-fired boiler is not needed to be started up, coal consumption is reduced, and labor cost and certain power consumption are reduced.
Description
Technical field
The invention belongs to rotary kiln technical field, a kind of specifically rotary kiln body surface face waste-heat recovery device.
Background technology
Active Lime Rotary Kiln Production Line, is that domestic automaticity is higher at present, product quality is stable, environment protection emission refers to
Mark is better than the high-end CaO production line of national environmental protection index.Three big main frames of active lime production line:Shaft preheater, rotary kiln,
Shaft cooler.The specification of wherein rotary kiln is φ 4300mm*62000mm.Because calcining needs high temperature in kiln (1300 DEG C), return
More than 200 DEG C about 20000mm of the high-temperature region temperature of rotary kiln barrel outer surface, area about 270m2;More than 300 DEG C of high-temperature region temperature
About 15000mm, area about 202m2.At present, the waste heat of cylinder of rotary kiln outer surface is not all utilized, and causes the wasting of resources
Problem.
Content of the invention
For the problems referred to above, it is an object of the invention to provide a kind of rotary kiln body surface face waste-heat recovery device, to solve
Certainly the waste heat of current cylinder of rotary kiln outer surface is not utilized, and causes the problem of the wasting of resources.
In order to realize the problems referred to above, the present invention employs the following technical solutions:
A kind of rotary kiln body surface face waste-heat recovery device, including water tank, support, water inlet pipe and outlet pipe, wherein water tank
It is arranged at the outside of rotary kiln and is supported by support, described water tank is provided with water inlet and outlet, described water inlet pipe and institute
The water inlet stating water tank connects, and described outlet pipe is connected with the outlet of described water tank.
Described water tank is provided with relief valve.
Described water tank is semicircle airtight water tank, and described water tank is sleeved on top and inner surface and the rotary kiln of rotary kiln
Outer surface between leave gap.
Described relief valve is arranged at the top of described water tank.
Described water inlet pipe is provided with water inlet control valve and is connected with feed pump.
Described outlet pipe is provided with outlet water control valve.
The water inlet of described water tank and outlet are symmetricly set in both sides.
Advantages of the present invention and beneficial effect are:
1. the present invention, due to make use of the waste heat of rotary kiln kiln body it is not necessary to start coal-burning boiler, has saved the use of fire coal
Amount, decreases cost of labor and certain power consumption.
2. the present invention reduces 74 tons of fire coals of consumption every year, converts into 52.8 tons of mark coals;Reduce about 29.6 tons of waste sludge discharge.Simultaneously
Reduce discharge CO2=2.6*52.8=137.3 ton, SO2=0.0085*52.8=0.45 ton;NOX=0.0074*52.8=0.39
Ton;Make major contribution for state treatment air, environmental pollution engineering.
Brief description
Fig. 1 is the structural representation of the present invention;
Fig. 2 is A-A sectional view in Fig. 1.
Wherein:1 is shaft preheater, and 2 is rotary kiln, and 3 is relief valve, and 4 is water tank, and 5 is cooler, and 6 is water inlet pipe, 7
For water inlet control valve, 8 is feed pump, and 9 is support, and 10 is outlet pipe, and 11 is outlet water control valve.
Specific embodiment
In order that the object, technical solutions and advantages of the present invention are clearer, below in conjunction with the accompanying drawings with specific embodiment pair
The present invention is described in detail.
As shown in Figure 1-2, a kind of rotary kiln body surface face waste-heat recovery device that the present invention provides, including water tank 4, support
9th, water inlet pipe 6 and outlet pipe 10, wherein water tank 4 are arranged at the outside of rotary kiln and are supported by support 9, and described water tank 4 sets
There are water inlet and outlet, described water inlet pipe 6 is connected with the water inlet of described water tank 4, described outlet pipe 10 and described water tank 4
Outlet connects.
The water inlet of described water tank 4 and outlet are symmetricly set in its both sides, and described water inlet pipe 6 is provided with water inlet control valve
7 and be connected with feed pump 8, described outlet pipe 10 is provided with outlet water control valve 11.Described water tank 4 is provided with relief valve 3.
In one embodiment of the invention, described water tank 4 is semicircle airtight water tank, and described water tank 4 is sleeved on rotary kiln 2
Gap is left, described relief valve 3 is arranged at the top of described water tank 4 between top and the outer surface of inner surface and rotary kiln 2.
The operation principle of the present invention is:
Using the heat radiation of rotary kiln 2 kiln body, through a semicircle airtight water tank 4, (volume about 21m3) absorb waste heat, mesh
Be that normal-temperature water about 20T in water tank is heated to 65 DEG C, this heating water can enter to worker's bathing pool and kiln operation room post
Row heat supply in winter.
Embodiment
Water tank 4 is semicircle seal case, and its overall diameter is φ 4700mm, and interior diameter is φ 4500mm, and length is
15000mm, using the fulcrum on the contact surface two ends of semicircle bottom, makes four metal racks and carrys out static housing.
In the peak of water tank 4, an air venting relief valve 3, the water inlet pipe 6 in the left and right sides of casing 4 and going out are installed
Water inlet control valve 7 and outlet water control valve 11 are respectively mounted on water pipe 10, for controlling water inlet and water outlet, and are entered by feed pump 8
Row supplies water.
The steam of certain volume when rotary kiln 2 radiation temperature is too high, or when water consumption is few, can be formed in water tank 4, when
When steam pressure reaches certain numerical value, pop off valve 3 automatic deflation, play a protective role to water tank 4 with water personnel.
The present invention, due to make use of the waste heat of rotary kiln kiln body it is not necessary to start coal-burning boiler, has saved the consumption of fire coal,
Decrease cost of labor and certain power consumption.Need to calculate according to warming, bathing etc., daily 5 tons of raw coal of saving, often
Ton market average price is 600 yuan, then monthly save fund=5*600*30=90000 unit, and the Northeast's heat supply in winter presses 5
The moon calculates, and annual winter saves fund=90000*5=450000 unit;Other seasons are only responsible for bathing, save 2 tons of coals daily,
Then non-winter saves fund=2*600*30*7=252000 unit every year;Amount to saving fund=450000+252000=every year
70.2 ten thousand yuan, ten thousand yuan of the cost of labor=3000*12=3.6 of saving.By this technological invention, save 73.8 for enterprise every year
Wan Yuan, annual minimizing consumes 74 tons of fire coals, converts into 52.8 tons of mark coals;Reduce about 29.6 tons of waste sludge discharge.Reduce discharge CO simultaneously2
=2.6*52.8=137.3 ton, SO2=0.0085*52.8=0.45 ton;NOX=0.0074*52.8=0.39 ton;For country
Administer air, environmental pollution engineering makes major contribution.
The foregoing is only embodiments of the present invention, be not intended to limit protection scope of the present invention.All in the present invention
Spirit and principle within made any modification, equivalent substitution and improvement, extension etc., be all contained in protection scope of the present invention
Interior.
Claims (7)
1. a kind of rotary kiln body surface face waste-heat recovery device is it is characterised in that include water tank (4), support (9), water inlet pipe (6)
And outlet pipe (10), wherein water tank (4) is arranged at the outside of rotary kiln and is supported by support (9), and described water tank (4) sets
Have water inlet and outlet, described water inlet pipe (6) is connected with the water inlet of described water tank (4), described outlet pipe (10) with described
The outlet of water tank (4) connects.
2. rotary kiln body surface face waste-heat recovery device according to claim 1 is it is characterised in that on described water tank (4)
It is provided with relief valve (3).
3. rotary kiln body surface face waste-heat recovery device according to claim 2 is it is characterised in that described water tank (4) is
Semicircle airtight water tank, described water tank (4) be sleeved on the top of rotary kiln (2) and the outer surface of inner surface and rotary kiln (2) it
Between leave gap.
4. rotary kiln body surface face waste-heat recovery device according to claim 3 is it is characterised in that described relief valve (3)
It is arranged at the top of described water tank (4).
5. rotary kiln body surface face waste-heat recovery device according to claim 1 is it is characterised in that described water inlet pipe (6)
It is provided with water inlet control valve (7) and be connected with feed pump (8).
6. rotary kiln body surface face waste-heat recovery device according to claim 1 is it is characterised in that described outlet pipe (10)
It is provided with outlet water control valve (11).
7. rotary kiln body surface face waste-heat recovery device according to claim 1 is it is characterised in that described water tank (4)
Water inlet and outlet are symmetricly set in both sides.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611114086.6A CN106440842A (en) | 2016-12-06 | 2016-12-06 | Rotary kiln body surface waste heat recovery device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611114086.6A CN106440842A (en) | 2016-12-06 | 2016-12-06 | Rotary kiln body surface waste heat recovery device |
Publications (1)
Publication Number | Publication Date |
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CN106440842A true CN106440842A (en) | 2017-02-22 |
Family
ID=58216726
Family Applications (1)
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CN201611114086.6A Pending CN106440842A (en) | 2016-12-06 | 2016-12-06 | Rotary kiln body surface waste heat recovery device |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101187532A (en) * | 2007-11-29 | 2008-05-28 | 山东长泰机械制造有限公司 | Rotary kiln surface residual heat utilization device |
CN201653124U (en) * | 2010-04-01 | 2010-11-24 | 马鞍山市鑫洋永磁有限责任公司 | Radiation heat utilizing device of rotary kiln |
JP4825994B2 (en) * | 2010-02-18 | 2011-11-30 | 株式会社 セテック | Method for firing powdered calcium carbonate |
CN205079599U (en) * | 2015-10-19 | 2016-03-09 | 郑建国 | Cement rotary kiln barrel surface radiation heat reclaim unit |
CN206291741U (en) * | 2016-12-06 | 2017-06-30 | 丹东同合高新科技有限公司 | Rotary kiln body surface face waste-heat recovery device |
-
2016
- 2016-12-06 CN CN201611114086.6A patent/CN106440842A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101187532A (en) * | 2007-11-29 | 2008-05-28 | 山东长泰机械制造有限公司 | Rotary kiln surface residual heat utilization device |
JP4825994B2 (en) * | 2010-02-18 | 2011-11-30 | 株式会社 セテック | Method for firing powdered calcium carbonate |
CN201653124U (en) * | 2010-04-01 | 2010-11-24 | 马鞍山市鑫洋永磁有限责任公司 | Radiation heat utilizing device of rotary kiln |
CN205079599U (en) * | 2015-10-19 | 2016-03-09 | 郑建国 | Cement rotary kiln barrel surface radiation heat reclaim unit |
CN206291741U (en) * | 2016-12-06 | 2017-06-30 | 丹东同合高新科技有限公司 | Rotary kiln body surface face waste-heat recovery device |
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Application publication date: 20170222 |
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