CN106435260A - High-strength high-flexibility CuNiSn alloy material and preparation method thereof - Google Patents
High-strength high-flexibility CuNiSn alloy material and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/06—Alloys based on copper with nickel or cobalt as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
Abstract
The invention provides a high-strength high-flexibility CuNiSn alloy material and a preparation method thereof. The high-strength high-flexibility CuNiSn alloy material comprises, by weight, 8.5-10.5% of Ni, 1.8-2.8% of Sn, 0.5-1.0% of Co, 0.005-0.01% of B, 0.01-0.05% of V, 0.1-0.5% of P, and the balance Cu. The alloy material is obtained through the processing treatment steps of smelting, casting, solution annealing, surface milling, rough rolling, intermediate annealing, acid pickling, intermediate rolling, secondary solution treatment, finish rolling, ageing heat treatment and the like. The tensile strength of the alloy material reaches up to 1230 MPa. Under the condition of the stress ratio being -1 and the number of circulation cycles being 107, the fatigue strength of the alloy is not less than 400 MPa. When the insertion and extraction force is greater than or equal to 1.5N, the number of insertion and extraction times is 41000-43000. Cracks occur after 46000 times of insertion and extraction, the use requirement for high-frequency and high-current elastic components can be met.
Description
Technical field
The present invention relates to one kind is high-elastic in the widely used novel high-strength of high-end flexible member and electronic devices and components field
CuNiSn alloy material and preparation method thereof, belongs to non-ferrous metals processing field.
Background technology
High strength and high flexibility copper alloy is one of critical material of flexible member and electronic devices and components, and it is widely used in electronics electricity
The fields such as work, communication and navigation, auto industry and ocean engineering, mainly for the preparation of electrically conductive elastic components and parts, such as machine instrumentation, mould
Tool, temperature controller, relay, auto-parts etc..
On domestic market, Copper-Nickel-Aluminium Alloy is based on the materials such as beryllium-bronze and tin-phosphor bronze.Beryllium-bronze is a kind of excellent
Matter elastomeric material, has high intensity, hardness, wear-resisting, nonmagnetic, electrical and thermal conductivity is good and impacts the excellent properties such as no-spark.But
It is that beryllium-bronze also has the shortcomings that it is intrinsic:The oxide of beryllium or dust etc. are poisonous;Alloy property is very sensitive to being heat-treated;High temperature resists
Stress relaxation ability, should not work for a long time at relatively high temperatures;Production technology is relative complex, relatively costly, and limiting it should
With.Tin-phosphor bronze belongs to most widely used Copper-Nickel-Aluminium Alloy, but its elastic performance is relatively low, and fatigue performance is poor, only applies
In low and middle-end flexible member.CuNiSn alloy is that a kind of new high strength and high flexibility developed by AT&T Labs of the U.S. is resistance to tired
The Copper-Nickel-Aluminium Alloy of labor function admirable, is used widely in high-end flexible member and electronic devices and components field.Normal domestic use
Wall socket or insert row are it is desirable to plug number of times >=5000 time, contact engaging and separating force:1.5N (min), general tin-phosphor bronze can meet will
Ask.For flow of the people than larger open air or public arena (as airport, high ferro station, bullet train, charging pile etc.), to socket
Usage frequency high it is desirable to plug number of times >=40000 time, contact engaging and separating force:1.5N(min).Tin-phosphor bronze (QSn6.5-0.1) can be expired
In contact engaging and separating force >=1.5N, plug number of times is 18500~20000 times to foot, crackle when plugging 30000 times;Cu-9.5Ni-
2.3Sn alloy can meet in contact engaging and separating force >=1.5N, and plug number of times is 30000~31000 times, occurs splitting when plugging 36000 times
Line.No matter tin-phosphor bronze or Cu-9.5Ni-2.3Sn alloy all can not meet the requirement of open air or public arena socket, because
This needs Cu-9.5Ni-2.3Sn alloy modification to be processed to carry heavy alloyed fatigue performance, to meet high frequency time high current
The use requirement of elastic components and parts.
Content of the invention
The main object of the present invention is to make up existing copper alloy elastic, the deficiency of fatigue durability performance, in Cu-9.5Ni-
On the basis of 2.3Sn alloy, add the alloying elements such as a small amount of Co, B, V, P, alloy system institutional framework is improved, carries
Heavy alloyed combination property, is desirably to obtain the polynary Cu-Ni-Sn alloy of a kind of high strength and high flexibility, excellent in fatigue characteristics.In order to reach
To above-mentioned purpose, the present invention is realized in:
A kind of high strength and high flexibility, the polynary Cu-Ni-Sn alloy of excellent in fatigue characteristics, it contains following percetage by weight
Chemical composition:Ni8.5~10.5%, Sn1.8~2.8%, Co 0.5~1.0%, B0.005~0.01%, V0.01~
0.05%, P 0.1~0.5%, remaining is Cu.
Added alloys producing:
Nickel:In Cu-N-iSn system alloy, nickel forms nickel tin compound with tin.The interpolation of nickel inhibits tin consolidating in copper
Solubility, exacerbates the segregation of tin.Meanwhile, nickel element can also crystal grain thinning, improve alloy strength.
Cobalt:In Cu-Ni-Sn system alloy, add a small amount of cobalt and can form Co-Sn compound with tin, increase alloy strength,
Improve elastic limit.And, the fusing point of Co is higher, takes the lead in separating out in process of setting, as forming core particle, and then crystal grain thinning,
Improve alloy property.Simultaneously hence it is evident that carrying heavy alloyed electric conductivity and fatigue performance.Consider that cobalt valency is higher, cobalt content is general
Control 0.5~1.0%..
Tin:In Cu-Ni-Sn system alloy, when Sn content is more than 4%, in ag(e)ing process, alloy can occur amplitude modulation to divide
Solution, leads to alloy conductive rate very low, and less than 10%IACS, temperature rise is big in use to cause electric elements, reduces first device
The service life of part.When Sn content is less than 4%, Cu-Ni-Sn alloy has good Work Hardening Characteristic, conductive stability
Height, the premium properties such as thermal stress resistance relaxation property is good and deformed element is little.
Boron:During alloy melting, add appropriate boron and there is degasification and deoxidation, improve melting billet quality.
Meanwhile, boron, as forming core particle, can promote the precipitation of Co-Sn compound, keeps half coherence crystal face with matrix, hinders position
Wrong extension, crystal grain thinning.But, solubility in copper for the boron is extremely low, and excessive boron is easily assembled in crystal boundary, produces processing crisp
Property.Therefore Boron contents should be 0.005~0.01%.
Vanadium:Vanadium as refractory metal element, can notable crystal grain thinning, alloy strength, resistance to tired can be increased substantially
Labor performance and decay resistance.
Phosphorus:Phosphorus is effective deoxidier of copper alloy, puies forward heavy alloyed mobility.Phosphorus can combine to form nickel with the nickel in copper
Phosphorus compound, has purified the nickel in copper, works in coordination with and carries heavy alloyed intensity and electric conductivity.But phosphorus content is no more than 0.5%, no
Then, deteriorate alloy processing characteristics.
It is a further object of the present invention to provide the polynary Cu-Ni-Sn alloy of above-mentioned high strength and high flexibility, excellent in fatigue characteristics
Preparation method.
A kind of high strength and high flexibility, the preparation method of the polynary Cu-Ni-Sn alloy of excellent in fatigue characteristics, including following technique
Flow process:A. according to mass percent carry out dispensing, feed intake, melting and casting, solution annealing of b., c. milling face, d. roughing, e.
Trimming, f. intermediate annealing, g. pickling, roll in h., i. secondary solution treatment is annealed, j. finish rolling, k. Ageing Treatment, l. pickling, m. stretch bending
Aligning, n. sub-cut, o. packaging and storage.
In step a, the described particular order that feeds intake is:Be initially charged copper (Cu), after fusing, add nickel (Ni), cobalt (Co),
Vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, add copper phosphorus (Cu-P) alloy, composition after all melting
Chemical examination qualified and to slag cleaning after, using baking after charcoal cover;Carried out under non-vacuum environment using power frequency induction furnace
Founding, the temperature of described melting is 1220~1270 DEG C, the temperature control of described casting at 1160~1200 DEG C, using level
Continuous casting mode casts.
In step b, strand is placed and in U-shaped annealing furnace, carries out solution annealing, solid solubility temperature is 800~850 DEG C, during insulation
Between be 3~5h, then spray water quick cool down, Sn compound is solidly soluted in matrix phase.
In step c, the strand after solution treatment is carried out the process of milling face, about 0.8mm is measured in upper and lower milling face, mainly remove surface
The bad defect such as oxide skin.
In step d, the ingot blank behind milling face is carried out cold rolling cogging, deflection is 60~75%.
In step f, the cold-reduced sheet after trimming is placed in bell-type annealing furnace and carries out intermediate annealing, annealing temperature is 580
~620 DEG C, annealing time is 6~8h.
In step h, roll during the sheet material after pickling is carried out, deflection is 55~80%.
In step i, by roll after Strip carry out on-line solution process, solid solubility temperature be 850~900 DEG C, annealing machine
Row speed is 50~60m/min, 30~50 DEG C/s of cooling velocity, and the type of cooling adopts H2+N2Compressed mixed gas.
In step j, the band after solution treatment is carried out finish rolling, deflection is 10~30%.
In step k, the band after finish rolling is placed in bell-jar annealing and carries out Ageing Treatment, aging temp is 470~520
DEG C, aging time is 4~6h.
It is an advantage of the current invention that:Compared with traditional Cu-9.5Ni-2.3Sn alloy, the high strength and high flexibility of the present invention, endurance
Excellent Cu-Ni-Sn alloy all shows excellent in terms of intensity, conduction, elasticity, fatigue-resistance characteristics, and has good cold
Processing characteristics,.Its chemical composition is:Ni8.5~10.5%, Sn1.8~2.8%, Co 0.5~1.0%, B0.005~
0.01%, V0.01~0.05%, P 0.1~0.5%, remaining is Cu.The present invention have developed and is easily achieved mass production
Preparation method.
Using alloy formula provided by the present invention and preparation method, the high strength and high flexibility Cu Ni Sn alloy tension obtaining is strong
Degree σbMay be up to 1230MPa, elongation after fracture >=5%.It is -1 in stress ratio, circulation cycle is 107Under the conditions of secondary, alloy
Fatigue strength is not less than 400MPa.This novel alloy material, can meet in contact engaging and separating force >=1.5N, and plug number of times is 41000~
43000 times, when plugging 46000 times, crackle occurs, significantly larger than outdoor or public arena socket plugs to during pull out force >=1.5N
The requirement of number of times >=40000 time.
Below by specific embodiment, the present invention will be further described, but is not meant to the scope of the present invention
Restriction.
Specific embodiment
The preparation of heretofore described copper alloy and processing technology are:A. carry out dispensing, feed intake, melt according to mass percent
Refining and casting, b. solution annealing, c. milling face, d. roughing, e. trimming, f. intermediate annealing, g. pickling, roll in h., and i. solution annealing+
Surface clean, j. finish rolling, k. timeliness, l. pickling, m. stretch-bending straightening, n. sub-cut, o. packaging and storage.
The alloy of the present invention adopts following raw material melting:Cathode copper, industrial pure ni, pure tin, pure silicon, cupromanganese, copper niobium
Alloy, copper zirconium alloy.
Embodiment 1
The composition of alloy is shown in Table 1 embodiment 1.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1250 DEG C, and casting temperature controls at 1180 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 800 DEG C, insulation
Time is 3h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 75%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 580
DEG C, temperature retention time is 6h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 80%..
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 850 DEG C,
Speed is 55m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 10%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 500 DEG C, protect
Warm time 7h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 1 in 2.
Embodiment 2
The composition of alloy is shown in Table 1 embodiment 2.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1230 DEG C, and casting temperature controls at 1170 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 800 DEG C, insulation
Time is 3h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 75%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 600
DEG C, temperature retention time is 6h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 70%..
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 850 DEG C,
Speed is 55m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 500 DEG C, protect
Warm time 7h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 2 in 2.
Embodiment 3
The composition of alloy is shown in Table 1 embodiment 3.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1220 DEG C, and casting temperature controls at 1170 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 820 DEG C, insulation
Time is 3h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 75%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 620
DEG C, temperature retention time is 8h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 70%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 900 DEG C,
Speed is 55m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 470 DEG C, protect
Warm time 6h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 3 in 2.
Embodiment 4
The composition of alloy is shown in Table 1 embodiment 4.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1260 DEG C, and casting temperature controls at 1180 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 850 DEG C, insulation
Time is 5h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 70%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 600
DEG C, temperature retention time is 8h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 70%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 880 DEG C,
Speed is 60m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 470 DEG C, protect
Warm time 8h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 4 in 2.
Embodiment 5
The composition of alloy is shown in Table 1 embodiment 5.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1260 DEG C, and casting temperature controls at 1200 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 850 DEG C, insulation
Time is 3h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 60%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 600
DEG C, temperature retention time is 8h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 55%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 900 DEG C,
Speed is 60m/min, and the type of cooling adopts H2+N2Compressed mixed gas..
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 470 DEG C, protect
Warm time 7h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 5 in 2.
Embodiment 6
The composition of alloy is shown in Table 1 embodiment 6.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1270 DEG C, and casting temperature controls at 1200 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 820 DEG C, insulation
Time is 4h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 70%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 580
DEG C, temperature retention time is 7h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 80%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 880 DEG C,
Speed is 50m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 30%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 520 DEG C, protect
Warm time 8h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 6 in 2.
Embodiment 7
The composition of alloy is shown in Table 1 embodiment 7.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1220 DEG C, and casting temperature controls at 1160 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 850 DEG C, insulation
Time is 5h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 60%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 620
DEG C, temperature retention time is 8h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 80%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 900 DEG C,
Speed is 55m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 30%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 520 DEG C, protect
The warm time 8.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 7 in 2.
Embodiment 8
The composition of alloy is shown in Table 1 embodiment 8.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1230 DEG C, and casting temperature controls at 1170 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 820 DEG C, insulation
Time is 5h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 75%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 620
DEG C, temperature retention time is 6h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 80%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 900 DEG C,
Speed is 50m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 10%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 500 DEG C, protect
Warm time 8h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 8 in 2.
Embodiment 9
The composition of alloy is shown in Table 1 embodiment 9.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1250 DEG C, and casting temperature controls at 1180 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 800 DEG C, insulation
Time is 5h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 70%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 580
DEG C, temperature retention time is 8h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 80%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 850 DEG C,
Speed is 60m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 500 DEG C, protect
Warm time 7h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 9 in 2.
Embodiment 10
The composition of alloy is shown in Table 1 embodiment 10.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1220 DEG C, and casting temperature controls at 1160 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 800 DEG C, insulation
Time is 4h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 70%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 620
DEG C, temperature retention time is 7h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 80%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 900 DEG C,
Speed is 55m/min, and the type of cooling adopts H2+N2Compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 520 DEG C, protect
Warm time 6h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 10 in 2.
Embodiment 11
The composition of alloy is shown in Table 1 embodiment 11.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1270 DEG C, and casting temperature controls at 1190 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 820 DEG C, insulation
Time is 4h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 70%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 620
DEG C, temperature retention time is 6h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 80%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 880 DEG C,
Speed is 55m/min, and the type of cooling adopts H2+N2 compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 520 DEG C, protect
Warm time 7h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 11 in 2.
Embodiment 12
The composition of alloy is shown in Table 1 embodiment 12.
1. melting:Melting is carried out under non-vacuum environment using power frequency induction furnace.The addition sequence of alloy is:It is initially charged copper
(Cu), after fusing, add nickel (Ni), cobalt (Co), vanadium (V), Cu-B alloy (Cu-B), then add tin (Sn) at low temperature, treat
Add copper phosphorus (Cu-P) alloy after all melting, components tests qualified and to slag cleaning after, covered using the charcoal after baking;
The temperature of described melting is 1250 DEG C, and casting temperature controls at 1180 DEG C.
2. solution annealing:Strand is placed in bell-type annealing furnace and carries out solution annealing, annealing temperature is 850 DEG C, insulation
Time is 5h.
3. milling face:Alloy is carried out with milling face (upper and lower surface each milling 0.8mm).
4. roughing:Alloy strip steel rolled stock behind milling face is carried out cold rolling cogging, roughing general working rate is 60%.
5. middle material annealing:Band after will be cold rolling loads in Scale Bell-type Heat Treatment Furnace is annealed, and annealing temperature is 600
DEG C, temperature retention time is 7h.
6. roll in:Roll during alloy strip steel rolled stock behind milling face is carried out, in roll general working rate be 55%.
7. solution treatment+surface clean:By in roll after Strip carry out on-line solution process, solid solubility temperature be 880 DEG C,
Speed is 50m/min, and the type of cooling adopts H2+N2 compressed mixed gas.
8. finish rolling:Band after molten process+surface clean is carried out finish rolling, finish rolling general working rate is 20%.
9. Ageing Treatment:The band of finish rolling is loaded in Scale Bell-type Heat Treatment Furnace and carries out Ageing Treatment, temperature is 470 DEG C, protect
Warm time 6h.
Through above melting, solution annealing, milling face, roughing, middle material annealing, in roll, solution treatment+surface clean, essence
Roll, after the working process such as Ageing Treatment, its performance is shown in Table the embodiment 12 in 2.
Table 1, the alloying component formula (wt%) of embodiment 1-12
Embodiment | Ni | Sn | Co | B | V | P | Cu |
Embodiment 1 | 8.76 | 2.2 | 0.72 | 0.008 | 0.035 | 0.15 | Surplus |
Embodiment 2 | 8.5 | 2.12 | 0.55 | 0.006 | 0.05 | 0.28 | Surplus |
Embodiment 3 | 8.95 | 1.96 | 1 | 0.01 | 0.021 | 0.25 | Surplus |
Embodiment 4 | 10.32 | 1.95 | 0.85 | 0.009 | 0.042 | 0.1 | Surplus |
Embodiment 5 | 9.18 | 2.35 | 0.88 | 0.007 | 0.014 | 0.35 | Surplus |
Embodiment 6 | 10.25 | 2.8 | 0.56 | 0.007 | 0.028 | 0.25 | Surplus |
Embodiment 7 | 9.72 | 2.25 | 0.66 | 0.009 | 0.01 | 0.2 | Surplus |
Embodiment 8 | 10.5 | 2.56 | 0.52 | 0.007 | 0.36 | 0.36 | Surplus |
Embodiment 9 | 9.15 | 2.65 | 0.5 | 0.006 | 0.026 | 0.4 | Surplus |
Embodiment 10 | 9.72 | 1.82 | 0.76 | 0.005 | 0.029 | 0.28 | Surplus |
Embodiment 11 | 9.26 | 2.05 | 0.75 | 0.008 | 0.014 | 0.45 | Surplus |
Embodiment 12 | 9.6 | 1.8 | 0.58 | 0.006 | 0.022 | 0.26 | Surplus |
Table 2, the alloy property table of embodiment 1-12
Claims (10)
1. a kind of high strength and high flexibility CuNiSn alloy material it is characterised in that:Ni8.5~10.5%, Sn1.8~2.8%, Co 0.5
~1.0%, B0.005~0.01%, V0.01~0.05%, P 0.1~0.5%, remaining is Cu.
2. a kind of preparation method of high strength and high flexibility CuNiSn alloy material, comprises the following steps:A. carry out according to mass percent
Dispensing, feed intake, melting and casting, solution annealing of b., c. milling face, d. roughing, e. trimming, f. intermediate annealing, g. pickling, h.
In roll, i. secondary solution treatment anneal, j. finish rolling, k. Ageing Treatment, l. pickling, m. stretch-bending straightening, n. sub-cut, o. packaging and storage.
3. high strength and high flexibility CuNiSn alloy material according to claim 2 preparation method it is characterised in that:Using power frequency
Induction furnace carries out melting under non-vacuum environment, in power frequency induction furnace sequentially:It is initially charged copper, after fusing, add
Nickel, cobalt, vanadium, Cu-B alloy, then add tin at low temperature, add copper-phosphorus alloy after all melting, components tests are qualified and right
After slag cleaning, covered using the charcoal after baking;Founding, described melting are carried out under non-vacuum environment using power frequency induction furnace
Temperature be 1220~1270 DEG C, the temperature control of described casting, at 1160~1200 DEG C, is cast using horizontal casting mode.
4. high strength and high flexibility CuNiSn alloy material according to claim 2 preparation method it is characterised in that:Described once
The temperature of solution annealing heat treatment is 800~850 DEG C, and temperature retention time is 3~5h, then water-spraying control.
5. high strength and high flexibility CuNiSn alloy material according to claim 2 preparation method it is characterised in that:Described roughing
Total deformation be 60~75%.
6. high strength and high flexibility CuNiSn alloy material according to claim 2 preparation method it is characterised in that:Described centre
The temperature of annealing heat-treats is 580~620 DEG C, and temperature retention time is 6~8h.
7. high strength and high flexibility CuNiSn alloy material according to claim 2 preparation method it is characterised in that:Roll in described
Total deformation be 55~80%.
8. high strength and high flexibility CuNiSn alloy material according to claim 2 preparation method it is characterised in that:Described two
Secondary solution heat treatment temperature is 850~900 DEG C, and annealing speed is 50~60m/min, 30~50 DEG C/s of cooling velocity, cooling side
Formula adopts nitrogen hydrogen mixeding gas.
9. high strength and high flexibility CuNiSn alloy material according to claim 2 preparation method it is characterised in that:Described essence
Rolling total deformation is 10~30%.
10. high strength and high flexibility CuNiSn alloy material according to claim 3 preparation method it is characterised in that:Described
Aging temperature is 470~520 DEG C, and temperature retention time is 6~8h.
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Cited By (5)
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CN107541588A (en) * | 2017-09-18 | 2018-01-05 | 宁波兴业盛泰集团有限公司 | The online vertical solution treatment equipment and its processing method of a kind of high strength and high flexibility Cu, Ni and Co Si system alloy |
CN108188362A (en) * | 2017-12-15 | 2018-06-22 | 中南大学 | CuNiSn systems alloy and made-up belt combination outfield horizontal casting preparation method and device |
CN114507794A (en) * | 2022-02-11 | 2022-05-17 | 无锡日月合金材料有限公司 | Copper-nickel-tin alloy material for high-elasticity element and preparation method thereof |
CN115786765A (en) * | 2022-11-22 | 2023-03-14 | 中色奥博特铜铝业有限公司 | High-strength high-elasticity copper alloy foil and processing and preparation method thereof |
CN115786765B (en) * | 2022-11-22 | 2024-04-19 | 中色正锐(山东)铜业有限公司 | High-strength high-elasticity copper alloy foil and processing preparation method thereof |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107541588A (en) * | 2017-09-18 | 2018-01-05 | 宁波兴业盛泰集团有限公司 | The online vertical solution treatment equipment and its processing method of a kind of high strength and high flexibility Cu, Ni and Co Si system alloy |
CN108188362A (en) * | 2017-12-15 | 2018-06-22 | 中南大学 | CuNiSn systems alloy and made-up belt combination outfield horizontal casting preparation method and device |
CN108188362B (en) * | 2017-12-15 | 2019-10-15 | 中南大学 | CuNiSn system alloy and made-up belt combination outfield horizontal casting preparation method and device |
CN114507794A (en) * | 2022-02-11 | 2022-05-17 | 无锡日月合金材料有限公司 | Copper-nickel-tin alloy material for high-elasticity element and preparation method thereof |
CN115786765A (en) * | 2022-11-22 | 2023-03-14 | 中色奥博特铜铝业有限公司 | High-strength high-elasticity copper alloy foil and processing and preparation method thereof |
CN115786765B (en) * | 2022-11-22 | 2024-04-19 | 中色正锐(山东)铜业有限公司 | High-strength high-elasticity copper alloy foil and processing preparation method thereof |
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