CN106435259A - Copper-nickel alloy powder for ultralow-resistance chip resistor - Google Patents

Copper-nickel alloy powder for ultralow-resistance chip resistor Download PDF

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Publication number
CN106435259A
CN106435259A CN201610913534.2A CN201610913534A CN106435259A CN 106435259 A CN106435259 A CN 106435259A CN 201610913534 A CN201610913534 A CN 201610913534A CN 106435259 A CN106435259 A CN 106435259A
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CN
China
Prior art keywords
powder
adnic
ultralow
resistance
wafer resistor
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Pending
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CN201610913534.2A
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Chinese (zh)
Inventor
谢上川
陈钢强
宋书清
高书娟
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Jiangsu Bo Move New Materials Ltd By Share Ltd
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Jiangsu Bo Move New Materials Ltd By Share Ltd
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Priority to CN201610913534.2A priority Critical patent/CN106435259A/en
Publication of CN106435259A publication Critical patent/CN106435259A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/06Alloys based on copper with nickel or cobalt as the next major constituent
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/12Making metallic powder or suspensions thereof using physical processes starting from gaseous material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/026Alloys based on copper
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/003Thick film resistors

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Non-Adjustable Resistors (AREA)
  • Apparatuses And Processes For Manufacturing Resistors (AREA)

Abstract

The invention provides copper-nickel alloy powder for an ultralow-resistance chip resistor. The copper-nickel alloy powder is characterized by being prepared from following components of 35-45 wt% of Ni, smaller than 1 wt% of Mn, smaller than 1 wt% of Fe and the balance Cu. The grain diameter of the copper-nickel alloy powder is uniform, and the average grain diameter ranges from 0.3 micrometer to 3 micrometers; and through further screening and high-precision gas phase classification, granularity distribution of the powder can be adjusted and controlled, upgrading of the printing process of a thick film of a low chip resistor can be promoted, the thickness is close to that achieved through a thin film evaporation process, and therefore the electrical performance of the ultralow-resistance chip resistor is improved.

Description

Ultralow resistance wafer resistor adnic powder
Technical field
The present invention relates to wafer resistor technical field is and in particular to a kind of ultralow resistance (below resistance 500m Ω) chip Resistor adnic powder.
Background technology
Wafer resistor is one of the most frequently used electronic devices and components, has the property controlling direct current or alternating current.Using this Property, resistor reduces voltage inside circuit, or holding electric current is constant, and its resistance substantially complies with Ohm rule, uses simultaneously The high material of electrical conductivity and the low material of electrical conductivity and realize resistance value, SiO2, RuO2, Cu alloy etc. is used as Chip-R The dominant resistance material of device, can produce the product line large-scale application such as high resistance, low resistance, super-low resistance in mobile phone, On the communication apparatus such as computer, commercial value is huge.
Ultralow resistance alloy Chip-R is also called current sense resistor, is applied to the sampling of electric current in circuit, feedback electricity In road change electric current so that further control or impact electric current change, be mainly used in power supply unit, inverter/ Converter, lithium battery protection board, automobile interlock circuit, notebook, computer main board and LED driver, LCD control panel etc..Cu Alloy is its main material, and this series material has high power electrical characteristic, high-purity, high heat conduction, Low Drift Temperature and high temperature resistant The advantages of.Copper alloy resistance as electrical current carriers, resistance precisely, temperature stability, the security of product, stability apparently higher than Common ceramic resistor, simultaneously the thermal conductivity of metal be also it with other big advantages of resistance one, particularly in power supply and other In the application of Related product, when the dash current of moment, short circuit current or pulse current generation, first-selected conduct electricity regarded by copper alloy Flow medium is detecting electric current.
At present, in ultralow resistance wafer resistor resistance material, copper alloy is main resistance material, Taiwan state is huge, Low-resistance is mainly prepared with thick film printing technique and film vapor deposition technology by universe, Korea S three magnitude main wafer resistor manufacturer Value wafer resistor.The copper alloy powder that thick film screen printing is used mainly is produced by atomization, mechanical crushing method, powder average grain diameter Excessive (5-15 μm) has a strong impact on the printing performance of resistance slurry, and film thickness is larger, and resistance value precision and stability will Poor, hinder the miniaturization of wafer resistor, become more meticulous development;Film vapor deposition technique can solve wafer resistor Miniaturization, become more meticulous problem, and resistance precision is high, but film thickness thin (less than 1 μm), seriously limit possible resistance value Scope, is easier to aoxidize additionally, due to relatively thin sedimentary.Film resistor easily self-reversal under humid conditions, immersion encapsulated Cheng Zhong, water vapour can bring impurity into, and the chemical attack of generation can be applied in low-voltage direct and be caused film resistor to open a way in a few houres. Therefore high value film resistor degradation ratio is very high.In addition, film vapor deposition technique equipment needed thereby is expensive, it is thick film screen printing equipment 5 times, production cost is high, and accepted product percentage is relatively low.
Application number 201510118141.8 is also reported for work《For preparing wafer resistor front, backplate copper manganese closes Bronze》It is characterised in that:It is grouped into by the group of following mass percent, Mn 10-30wt%, Cu 70-90wt%;And should The average grain diameter of alloy is 0.5-5 μm, oxygen content≤5000ppm, impurity content≤600ppm, fusing point are 870-950 DEG C, and Mn is former Son is solidly soluted in Cu lattice, forms Elemental redistribution uniform copper manganese solid solution alloy.Cupromanganese powder is also to be applied to low-resistance In value wafer resistor resistance material, but its stability is poor, and technology controlling and process is responsible for, and copper Mn series alloy powder surface needs to apply simultaneously Antioxidant leads to production cost high;Additionally, the resistive linearity of cupromanganese powder is not good, resistivity controls to be responsible for, and uses Temperature range is narrow, and sintering process is high for the control standard of atmosphere oxygen content.
Content of the invention
The technical problem to be solved is to provide one kind to be used for thick film print technology, can promote low wafer resistor The upgrading of thick film screen printing processing procedure is simultaneously close to the film thickness of film vapor deposition technique, thus it is electrical to improve ultralow resistance wafer resistor Can, solving resistance material for ultralow resistance wafer resistor of new generation provides the ultralow resistance wafer resistor of new solution Use adnic powder.
The technical solution adopted in the present invention is:A kind of ultralow resistance wafer resistor adnic powder, it by with The following group is grouped into:Ni 35-45wt%, Mn < 1wt%, Fe < 1wt%, balance of Cu.
Preferably, described ultralow resistance wafer resistor adnic powder, its Ni composed of the following components: 38-40wt%, Mn0.1-0.8wt%, Fe0.1-0.8wt%, balance of Cu.
Above-mentioned ultralow resistance wafer resistor adnic powder, is prepared from by vaporize-condensation law, its Ni, Fe, Mn is solidly soluted in the lattice of Cu, forms Elemental redistribution uniform solid solution alloy powder.
Above-mentioned ultralow resistance wafer resistor adnic powder, its average grain diameter is 0.3-3 μm.
Above-mentioned ultralow resistance wafer resistor adnic powder, its oxygen content≤4000ppm.
Above-mentioned ultralow resistance wafer resistor adnic powder, its carbon content≤800ppm.
Above-mentioned ultralow resistance wafer resistor adnic powder, its impurity content≤500ppm.
Above-mentioned ultralow resistance wafer resistor adnic powder, it does not apply antioxidant, any surface finish, dispersion Property is preferable.
Above-mentioned ultralow resistance wafer resistor adnic powder, its melting range is 1254-1352 DEG C.
Nickel in the present invention can improve the various characteristic of corronil, such as increase alloyed powder corrosion resistance, heat resistance, improve resistance Temperature coefficient, and average grain diameter is 0.3-3 μm, and it has, and printing is excellent, resistive linearity is good, using temperature range width, resistance to Corrosion is excellent, heat resistance is strong, stable temperature-coefficient of electrical resistance and cheap price.
The present invention controls Ni 35-45wt% within the scope of this, and Ni content is in this scope so that this resistance alloys Temperature coefficient is in the range of lower value, and that is, to vary with temperature amplitude little for resistance.
A small amount of Mn < 1wt%, the Fe < 1wt% adding of the present invention, after adding a small amount of Mn, Fe, the resistance temperature system of alloy Number is further reduced to 0, puies forward heavy alloyed heat resistance simultaneously.
Advantages of the present invention:
1. the adnic powder of the present invention, copper and mickel is not simple mechanical mixture, but Ni, Fe, Mn are solidly soluted into Cu Lattice in, form solid solution alloy, fusing point is lower than Cu and Ni of simple metal, advantageously reduce ultralow resistance wafer resistor work Metal sintering temperature in skill.
2. the adnic powder of the present invention, particle diameter is more uniform, and average grain diameter is 0.3-3 μm, through sieving further With the classification of high accuracy gas phase, the size distribution of powder can be regulated and controled, the upgrading of low wafer resistor thick film screen printing processing procedure can be promoted, And close to the thickness of film vapor deposition technique, thus improve ultralow resistance wafer resistor electrical property.
3. the cupro-nickel syzygy bronze of the present invention prepares gained using vaporize-condensation law, and degree of crystallinity is high, can improve corronil The oxidation resistance temperature of powder, without clad surface antioxidant, corrosion resistance, heat-resist, using temperature range width, resistance temperature system Number is little, and it is zero that absolute value approaches.
6. the adnic powder of the present invention, using plasma heating evaporation-condensation method, can industrialized production, produce Cost is relatively low, function admirable, and solving resistance material for ultralow resistance wafer resistor of new generation provides new solution.
7. adnic powder compares copper manganese powder two advantages:First, adnic powder compares cupromanganese powder more It is stable, technology controlling and process is more simple, adnic powder surface need not apply antioxidant, therefore adnic powder life simultaneously Produce cost lower;Second, adnic resistive linearity is good compared with cupromanganese powder, and resistivity control is more simple, and uses Wider range (highest can be to 400 DEG C), sintering process is for the control standard relatively copper manganese powder bottom of atmosphere oxygen content.
Brief description:
Fig. 1 is 0.6 μm of spherical adnic powder electron microscope of present invention physical vaporous deposition preparation.
Fig. 2 is 2 μm of spherical adnic powder electron microscopes of present invention physical vaporous deposition preparation.
Fig. 3 is the distribution map of the Cu element of adnic powder of present invention vaporize-condensation law preparation.
Fig. 4 is the distribution map with Ni element of the adnic powder of present invention vaporize-condensation law preparation.
Specific embodiment:
Describe the present invention in detail below by embodiment, but the present invention is not limited solely to following examples.
Embodiment 1, the preparation of the Cu59Ni40Mn0.5Fe0.5 corronil powder of 2 μm of particle diameter.
First, the molar ratio according to required above-mentioned adnic, the quality of deployed Cu, Ni, Mn and Fe, place sense Answer and in stove, be smelted into adnic.
Alloy block is put in the crucible of high-temperature metal evaporimeter, installs plasma producing apparatus and (specifically refer to ZL201110119245.2, evaporation of metal device and the method preparing ultra micro fine metal powder with this device, here is no longer detailed Concrete preparation process is described), and check air-tightness, take out vacuum, pour nitrogen so that whole system is in inert gas atmosphere Under, control pressure in crucible, start plasma producing apparatus, power setting is after 30KW, insulation 2h by plasma gun power Bring up to 90KW, open continuous charging, keep evaporation capacity consistent with feeding quantity, under plasma heating, metal molten seethes with excitement Evaporation through the long great achievement alloyed powder of a series of chilling forming core, finally prepd Cu59Ni40Mn0.5Fe0.5 alloyed powder, its Average grain diameter is 2 μm about, and Ni content is 40.2%, Fe content is 0.55% for 0.46%, Mn content, and remaining is Cu.
The preparation process of other embodiments is with above-described embodiment 1.
Using vaporize-condensation law preparation, obtain the adnic powder of needs after the classification of high accuracy gas phase, according to crystalline substance Sheet resistance device thick film print technology makes the wafer resistor of new technology, with some parameters of current two kinds of techniques of main flow carry out right Parameter is as shown in table 1 for ratio.
Table 1 embodiment of the present invention and comparative example performance parameter
From the point of view of the case study on implementation adopting, the ultralow resistance wafer resistor of the adnic powder preparation of the present invention is more normal The resistor parameters index of rule thick-film technique preparation is all significantly lifted.As shown in Figure 3-4:The corronil of the present invention Powder, main Cu and Ni element is evenly distributed on matrix.Although a lot of parameter indexs are not so good as the resistor of thin-film technique preparation, But its resistance value scope is bigger, and uses temperature, durability, and the life-span is more long.

Claims (8)

1. a kind of ultralow resistance wafer resistor with adnic powder it is characterised in that:This alloyed powder is composed of the following components: Ni 35-45wt%, Mn < 1wt%, Fe < 1wt%, balance of Cu.
2. ultralow resistance wafer resistor according to claim 1 with adnic powder it is characterised in that:It is by following The group of mass percent is grouped into:Ni38-40wt%, Mn 0.1-0.8wt%, Fe 0.1-0.8wt%, balance of Cu.
3. ultralow resistance wafer resistor according to claim 1 with adnic powder it is characterised in that:This alloyed powder It is prepared from by vaporize-condensation law, its Ni, Fe, Mn are solidly soluted in the lattice of Cu, form the uniform solid solution alloy of Elemental redistribution Powder.
4. ultralow resistance wafer resistor according to claim 1 with adnic powder it is characterised in that:Described conjunction The average grain diameter of bronze is 0.3-3 μm.
5. ultralow resistance wafer resistor according to claim 1 with adnic powder it is characterised in that:Described conjunction Oxygen content≤the 4000ppm of bronze.
6. ultralow resistance wafer resistor according to claim 1 with adnic powder it is characterised in that:Described conjunction Carbon content≤the 800ppm of bronze.
7. ultralow resistance wafer resistor according to claim 1 with adnic powder it is characterised in that:Described conjunction Impurity content≤the 500ppm of bronze.
8. ultralow resistance wafer resistor according to claim 1 with adnic powder it is characterised in that:Described conjunction The melting range of bronze is 1254-1352 DEG C.
CN201610913534.2A 2016-10-20 2016-10-20 Copper-nickel alloy powder for ultralow-resistance chip resistor Pending CN106435259A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109513917A (en) * 2018-12-18 2019-03-26 江苏博迁新材料股份有限公司 A kind of decreasing carbon method of PVD production nickel powder

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101717879A (en) * 2009-12-11 2010-06-02 清华大学 White copper alloy and preparation method thereof
CN102021360A (en) * 2010-12-29 2011-04-20 中南大学 Precision resistance alloy with resistance fatigue accumulation performance and preparation method thereof
CN102162046A (en) * 2010-12-29 2011-08-24 中南大学 Copper-nickel system precision resistor alloy foil and preparation method thereof
CN102851535A (en) * 2012-08-23 2013-01-02 常丰(无锡)金属制品有限公司 Copper-nickel 34 metal wire and preparation method thereof
CN104690266A (en) * 2015-03-18 2015-06-10 宁波广博纳米新材料股份有限公司 Copper-manganese alloy powder used for preparing front surface and back surface electrodes of wafer resistor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101717879A (en) * 2009-12-11 2010-06-02 清华大学 White copper alloy and preparation method thereof
CN102021360A (en) * 2010-12-29 2011-04-20 中南大学 Precision resistance alloy with resistance fatigue accumulation performance and preparation method thereof
CN102162046A (en) * 2010-12-29 2011-08-24 中南大学 Copper-nickel system precision resistor alloy foil and preparation method thereof
CN102851535A (en) * 2012-08-23 2013-01-02 常丰(无锡)金属制品有限公司 Copper-nickel 34 metal wire and preparation method thereof
CN104690266A (en) * 2015-03-18 2015-06-10 宁波广博纳米新材料股份有限公司 Copper-manganese alloy powder used for preparing front surface and back surface electrodes of wafer resistor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109513917A (en) * 2018-12-18 2019-03-26 江苏博迁新材料股份有限公司 A kind of decreasing carbon method of PVD production nickel powder

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Application publication date: 20170222