CN106432871A - 光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法 - Google Patents

光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法 Download PDF

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CN106432871A
CN106432871A CN201610847857.6A CN201610847857A CN106432871A CN 106432871 A CN106432871 A CN 106432871A CN 201610847857 A CN201610847857 A CN 201610847857A CN 106432871 A CN106432871 A CN 106432871A
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高团结
李万敏
沈劲松
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Abstract

光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,将树脂、无机阻燃剂、液体阻燃剂、液体交联剂、纳米级陶瓷、白炭黑、加工助剂通过前处理、密炼、双螺杆挤出、单螺杆挤出造粒、风冷、包装工艺,从而制备光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料。本发明产品体积电阻率大于标准要求一个数量级;产品具有耐酸耐碱性,产品性能满足125℃无卤低烟阻燃交联聚烯烃绝缘料性能。

Description

光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法
技术领域
本发明属于高分子材料改性领域,尤其是涉及到一种光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法。
背景技术
国家大力推行绿色能源,光伏发电等绿色能源产业得到蓬勃发展,但是,光伏电缆因长期暴露在室外,在使用过程中,会遇到各种恶劣的自然环境,包括大昼夜温差变化、日光照射、风化、潮湿、酸雨、冰冻和海水等,这些自然环境会严重影响充电电缆的寿命和使用性能,甚至可靠性和安全性,造成财产损失和人身伤害。 光伏电缆,因使用灵活,难免会存在人为弯曲、扭曲、拖拽甚至拉伸等现象,极易对充电电缆造成机械损伤;同时,充电电缆可能会受到人为造成的酸碱溶液的浸泡,影响电缆材料的性能,对电缆造成损伤。 需要电缆具有耐酸、耐碱功能。
发明内容
本发明的目的在于提供一种能够解决上述技术问题的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法。
光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料,其特征在于,由包括以下重量份数组分制成:PE为10-15,EVA为15-20,POE为10-15(树脂总量为40),阻燃硅烷1-2,氢氧化铝30-50,氢氧化镁0-10,液体交联剂3-5,纳米级陶瓷5-8,白炭黑0.5,交联助剂0.2-0.5,抗氧剂0.2-0.3,其它加工助剂1-2。 光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,将树脂、无机阻燃剂、液体阻燃剂、液体交联剂、纳米级陶瓷、白炭黑、加工助剂通过前处理、密炼、双螺杆挤出、单螺杆挤出造粒、风冷、包装工艺,从而制备光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料。
所述的PE为HDPE,EVA为VA含量为28的EVA,硅烷为带有阻燃功能的硅烷,交联剂为液体交联剂。 将氢氧化铝、氢氧化镁,通过高速搅拌,加入2%的阻燃硅烷到140℃作为前处理工序,增加阻燃硅烷的量使无机阻燃材料表面包裹一层耐油性阻燃硅烷,提高无机材料的剂耐酸、耐碱性。 将纳米级陶瓷、白炭黑通过高速搅拌,加入1%的阻燃硅烷和1%聚乙烯蜡,搅拌到140℃作为前处理工序。 采用液体阻燃剂和无机阻燃剂进行协同阻燃,减少无机阻燃剂的用量,提高产品的辐照的交联度。 添加纳米级陶瓷作为提高体积电阻率的成分,辅助于白炭黑作为加工助剂。 所述的交联剂采用液体交联剂,在生产过程中保证交联剂分散均匀,提高产品的辐照的交联度。 所述的加工助剂全部为高分子助剂,分子不低于2000。产品具有耐酸耐碱功能,符合125℃无卤低烟阻燃交联聚烯烃护套料性能,产品辐照剂量12-14焦耳/千克,根据电线电缆产品的厚度、结构确定。 所述的密炼是将原材料按照配方,其它加工助剂一起投入到密炼机,密炼到温度110-120℃。液体阻燃硅烷和液体阻燃剂一起加入。 所述的双螺杆挤出是将密炼好的混合料加入到双螺杆挤出,双螺杆6段温度设定为100-110℃、105-115℃、110-120℃、110-120℃、110-120℃、105-115℃。 所述的单螺杆挤出是将双螺杆挤出的料加入到单螺杆挤出,单螺杆4段温度设定为110-120℃、120-130℃、130-140℃、130-140℃。 本发明制备出来的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料,客户生产完电缆后进行辐照,交联剂量12-14焦耳/千克,根据电线电缆产品的厚度和结构确定。本发明具带来的有益效果:本发明添加阻燃硅烷和液体交联剂,提高了交联度;本发明产品体积电阻率大于标准要求一个数量级; 本发明产品具有耐酸耐碱性,产品性能满足125℃无卤低烟阻燃交联聚烯烃绝缘料性能。
具体实施方式
下面结合实施例对本发明作进一步说明,但不作为对本发明的限制:
光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料,由包括以下重量份数组分制成:PE为10-15,EVA为15-20,POE为10-15(树脂总量为40),阻燃硅烷1-2,氢氧化铝30-50,氢氧化镁0-10,液体交联剂3-5,纳米级陶瓷5-8,白炭黑0.5,交联助剂0.2-0.5,抗氧剂0.2-0.3,其它加工助剂1-2。 光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,包括以下操作步骤:(1)前处理:氢氧化铝、氢氧化镁,加入2%的阻燃硅烷高速搅拌到140℃作为前处理工序纳米级陶瓷、白炭黑通过高速搅拌,加入1%的阻燃硅烷和1%聚乙烯蜡,搅拌到140℃作为前处理工序; (2)密炼:将原材料密炼到110-120℃; (3)双螺杆挤出:双螺杆挤出对材料进行塑化; (4)单螺杆挤出造粒:对塑化后材料进行挤出造粒; (5)风冷:将高温颗粒通过震动筛,利用冷风进行冷却; (5)包装。 本发明的优点: 采用液体阻燃剂和无机阻燃剂进行协同阻燃,减少无机阻燃剂的用量,提高产品的辐照的交联度;交联剂采用液体交联剂,在生产过程中保证交联剂分散均匀,提高产品的辐照的交联度;本发明产品具有耐酸耐碱功能,符合125℃无卤低烟阻燃交联聚烯烃绝缘料性能;本发明采用纳米级陶瓷作为绝缘成分,体积电阻率超过标准要求1个数量级。 本发明的上述实施例,仅仅是清楚地说明本发明所做的举例,但不用来限制本发明的保护范围,所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由各项权利要求限定。

Claims (10)

1.光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料,其特征在于,由包括以下重量份数组分制成:PE为10-15,EVA为15-20,POE为10-15,阻燃硅烷1-2,氢氧化铝30-50,氢氧化镁0-10,液体交联剂3-5,纳米级陶瓷5-8,白炭黑0.5,交联助剂0.2-0.5,抗氧剂0.2-0.3,其它加工助剂1-2。
2.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃护套料的制备方法,其特征在于;将树脂、无机阻燃剂、液体阻燃剂、液体交联剂、纳米级陶瓷、白炭黑、加工助剂通过前处理、密炼、双螺杆挤出、单螺杆挤出造粒、风冷、包装工艺,从而制备光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料。
3.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料,其特征在于:所述的PE为HDPE,EVA为VA含量为28的EVA,硅烷为带有阻燃功能的硅烷,交联剂为液体交联剂。
4.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,其特征在于:将氢氧化铝、氢氧化镁,通过高速搅拌,加入2%的阻燃硅烷到140℃作为前处理工序。
5.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,其特征在于:将纳米级陶瓷、白炭黑通过高速搅拌,加入1%的阻燃硅烷和1%聚乙烯蜡,搅拌到140℃作为前处理工序。
6.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,其特征在于:采用液体阻燃剂和无机阻燃剂进行协同阻燃,减少无机阻燃剂的用量,提高产品的辐照的交联度。
7.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,其特征在于,添加纳米级陶瓷作为提高体积电阻率的成分,辅助于白炭黑作为加工助剂。
8.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料,其特征在于:所述的交联剂采用液体交联剂,在生产过程中保证交联剂分散均匀,提高产品的辐照的交联度。
9.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料,其特征在于:所述的加工助剂全部为高分子助剂,分子不低于2000。
10.根据权利要求1所述的光伏电缆用无卤低烟阻燃交联聚烯烃绝缘料的制备方法,其特征在于:产品具有耐酸耐碱功能,符合125℃无卤低烟阻燃交联聚烯烃护套料性能,产品辐照剂量12-14焦耳/千克,根据电线电缆产品的厚度、结构确定。
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Cited By (4)

* Cited by examiner, † Cited by third party
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CN106947156A (zh) * 2017-05-11 2017-07-14 江苏达胜高聚物股份有限公司 一种光伏用耐热光伏电缆护套料
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CN112759822A (zh) * 2020-12-28 2021-05-07 苏州铂玛新材料有限公司 一种防火耐火陶瓷化阻燃低烟无卤聚烯烃组合物及其应用
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CN106947156A (zh) * 2017-05-11 2017-07-14 江苏达胜高聚物股份有限公司 一种光伏用耐热光伏电缆护套料
CN111635577A (zh) * 2020-07-15 2020-09-08 江苏祥云塑料科技有限公司 一种环保90℃无卤低烟阻燃交联聚烯烃绝缘料制备方法
CN112759822A (zh) * 2020-12-28 2021-05-07 苏州铂玛新材料有限公司 一种防火耐火陶瓷化阻燃低烟无卤聚烯烃组合物及其应用
WO2024002274A1 (zh) * 2022-06-30 2024-01-04 江苏鹿山新材料有限公司 光伏组件用封装胶膜及其制备方法及光伏组件

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