CN106428733B - A kind of frangible valuables packaging system of gas-filled protective formula - Google Patents
A kind of frangible valuables packaging system of gas-filled protective formula Download PDFInfo
- Publication number
- CN106428733B CN106428733B CN201610977005.9A CN201610977005A CN106428733B CN 106428733 B CN106428733 B CN 106428733B CN 201610977005 A CN201610977005 A CN 201610977005A CN 106428733 B CN106428733 B CN 106428733B
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- Prior art keywords
- steering engine
- corrugated case
- gas
- packaging system
- frangible
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Air Bags (AREA)
- Buffer Packaging (AREA)
Abstract
The present invention provides a kind of frangible valuables packaging systems of gas-filled protective formula; it is characterized in that; including the inflation mechanism for being inflated to the air bag in corrugated case, for carrying out the joint sealing mechanism of joint sealing, and the transport mechanism for transmitting corrugated case to corrugated case.The frangible valuables packaging system of gas-filled protective formula of the invention is applicable to more specifications; on the packaging facilities of more size fragile articles; changed by pre-set programs; realize transport mechanism, joint sealing mechanism and inflation mechanism tripartite's Collaborative Control; time interval can be varied multiple times; it is automatic to change air inflow, the protection and encapsulation work of different size fragile article are completed, production efficiency is higher.
Description
Technical field
It is specifically a kind of to be realized around article by inflation mechanism the present invention relates to gas-filled protective formula valuables cartoning sealing machine
The expansion of air bag is adjusted it according to the size of object in a certain range while being adjacent to article, reaches guarantor
The device for protecting the function of valuable breakables belongs to logistics packaging equipment technical field.
Background technique
It is learnt through investigation: currently, the buffering package form of frangible valuables is more single in the market, it is common to have following two
Kind: one is only carton and plastic film bag being used to pack, this manner of packing is insufficient to the protective value of product;Another kind is outer
It is packaged as carton, inner packing is widely used in frangible production because of its good buffering shock attenuation result for eps foam plastic gasket
The packaging of product.But it has to be taken into account, this kind of material has certain potential hazard to environment, and this filling mode is difficult
It is automatically performed, mechanization degree is very low, needs to expend a large amount of manpower and material resources.
The characteristics of for frangible valuables, this full automatic package mechanism may be implemented the function such as to fill, pack automatically
The problem of capable of replacing manual type, while being accounted for environmental protection recycling, this will greatly promote the efficiency that present market is packaging
With it is convenient for people's lives.
Summary of the invention
It is an object of the invention to provide a kind of valuables in a certain range specification to be inflated protection and joint sealing
The device of packaging, structure is simple, can by pre-set programs control packaging process in motor operating, belt transmission, joint sealing mechanism,
It inflates switch pump and push rod advance and retreat state realizes inflation, capping movement, be not necessarily to artificial interference, production efficiency is higher.
To achieve the goals above, the present invention provides a kind of frangible valuables packaging systems of gas-filled protective formula, special
Sign is, including the inflation mechanism for being inflated to the air bag in corrugated case, for carrying out joint sealing to corrugated case
Joint sealing mechanism, and the transport mechanism for transmitting corrugated case.
Preferably, the frangible valuables are set in corrugated case and are inflated bag package.
Preferably, triggering optoelectronic switch is equipped with above the front end of the transport mechanism, triggering optoelectronic switch is fixed on type
On material bracket.
Preferably, the transport mechanism include DC speed-reducing, it is bearing block, deep groove ball bearing, line shaft, driven
Axis, conveyer belt and synchronous belt deceleration mechanism, DC speed-reducing and bearing block are fixed on section bar support, are equipped in bearing block deep
Ditch ball bearing, the inner ring of deep groove ball bearing and line shaft or driven shaft cooperate, the both ends of conveyer belt be respectively arranged on line shaft and
On driven shaft, DC speed-reducing connects line shaft by synchronous belt deceleration mechanism.
It is highly preferred that the conveyer belt is set on fagging, fagging is fixed on section bar support.
Preferably, the inflation mechanism includes push rod direct current generator, for detecting corrugated case, whether to be located at push rod straight
Positioning optoelectronic switch, overflow valve, overflow valve union and the air inflation nozzle in the front of the telescopic rod of galvanic electricity machine, push rod direct current generator and fixed
Position optoelectronic switch is fixed on section bar support by connecting bracket, and push rod direct current generator is located at the side of transport mechanism, and push rod is straight
The front end of the telescopic rod of galvanic electricity machine is fixedly connected with overflow valve, and overflow valve connects air inflation nozzle, air inflation nozzle and energy by overflow valve union
Enough to engage with the gas-charging connection being fixed on corrugated case, the air inlet of gas-charging connection and the air bag being set in corrugated case connects
It connects, air inflation nozzle connects inflator pump.
Preferably, the joint sealing mechanism includes the 5th steering engine being fixed on section bar support by steering engine support, first
Steering engine, third steering engine and the 4th steering engine, the 5th steering engine are located at the rear side of corrugated case, the first steering engine, third steering engine and the 4th rudder
Machine is located at the front side of corrugated case, lever of the 5th steering engine connection for pushing corrugated case cover, the first steering engine and the
Three steering engines respectively connect one for making the adjustable bar of corrugated case cover leading edge pre-bend, and the 4th steering engine connects power
Bar, for power rail by rod end bearing connection screw thread bar, the connection of threaded rod front end is up-front for pressing the cover of corrugated case
Push plate, push plate are set on section bar support and can be for linear motion to corrugated case along section bar support.
Preferably, the frangible valuables packaging system of the gas-filled protective formula further includes be fixed on section bar support
Two steering engines, the second steering engine can drag transparent baffle and carry out position limitation protection to corrugated case.
Preferably, the inflation mechanism, transport mechanism and joint sealing mechanism are controlled by power supply and control module, power supply and control
Molding block connects control panel.
Compared with prior art, the beneficial effects of the present invention are:
The frangible valuables packaging system of gas-filled protective formula of the invention is applicable to more specifications, the packet of more size fragile articles
Installing is standby upper, is changed by pre-set programs, realizes transport mechanism, joint sealing mechanism and inflation mechanism tripartite's Collaborative Control, can be multiple
Change time interval, change air inflow automatically, complete the protection and encapsulation work of different size fragile article, production efficiency is higher.
Detailed description of the invention
Fig. 1 is the frangible valuables packaging system structural schematic diagram of gas-filled protective formula;
Fig. 2 is transport mechanism structural schematic diagram;
Fig. 3 is inflation mechanism structural schematic diagram;
Fig. 4 is joint sealing mechanism structural schematic diagram;
Fig. 5 is power supply and control module schematic diagram.
Fig. 6 a is overflow valve main view;
Fig. 6 b is overflow valve top view;
Fig. 6 c is overflow valve left view;
Fig. 7 a is line shaft cross-sectional view;
Fig. 7 b is the sectional view of Section A-A in Fig. 7 a;
Fig. 8 is the three dimensional structure diagram of bearing block of the present invention;
Fig. 9 a is corrugated case side view;
Fig. 9 b is corrugated case rearview.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention
Rather than it limits the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, those skilled in the art
Member can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited
Range.
Embodiment
As shown in Figure 1, being the three dimensional structure diagram of the frangible valuables packaging system of gas-filled protective formula, the inflation
The frangible valuables packaging system of protection formula includes the inflation mechanism for being inflated to the air bag 23 in corrugated case 17,
For carrying out the joint sealing mechanism of joint sealing, and the transport mechanism for transmitting corrugated case 17 to corrugated case 17.
The frangible valuables packaging system of gas-filled protective formula of the invention is the assembly line of a frangible valuables packaging,
Its main working process are as follows: article transmission, inflation and the movement of more steering engines carry out joint sealing.
Section bar support 11 is used as rack and frame, is convex shape structure.
As shown in Fig. 9 a-9b, corrugated case 17 is rectangular, including cabinet and cover, cover can cover the shape on cabinet
At a complete carton, cover leading edge has glue or two-sided solid gum, can bond with cabinet.It is equipped in corrugated case 17
Air bag 23, the valuable fragile article 24 are set in corrugated case 17 and are inflated bag 23 and wrap up.
As depicted in figs. 1 and 2, the transport mechanism include DC speed-reducing 26, bearing block 12 as shown in Figure 8,
Deep groove ball bearing 36, line shaft 34, driven shaft 35, conveyer belt 10 and synchronous belt deceleration mechanism, DC speed-reducing 26 and its branch
Frame and bearing block 12 are fixed on section bar support 11, and deep groove ball bearing 36, the inner ring of deep groove ball bearing 36 are equipped in bearing block 12
Cooperate with the line shaft 34 as shown in Fig. 7 a-7b or driven shaft 35, the both ends of conveyer belt 10 be respectively arranged on line shaft 34 and from
On moving axis 35, DC speed-reducing 26 connects line shaft 34 by synchronous belt deceleration mechanism, and DC speed-reducing 26 can pass through
Synchronous belt deceleration mechanism drives line shaft 34 to rotate, and then drives conveyer belt 10.The conveyer belt 10 is set on fagging 8, is used
In preventing conveyer belt 10 from dropping, fagging 8 is fixed on section bar support 11.Synchronous belt deceleration mechanism includes big belt wheel 25 and small pulley
27, small pulley 27 and DC speed-reducing 26 connect, and big belt wheel 25 and line shaft 34 connect, and set on big belt wheel 25 and small pulley 27
There is transmission belt.Triggering optoelectronic switch 3 is equipped with above the front end of the transport mechanism, triggering optoelectronic switch 3 is fixed on profile branch
On frame 11.
As shown in figures 1 and 3, the inflation mechanism includes push rod direct current generator 5, for whether detecting corrugated case 17
Positioned at the telescopic rod of push rod direct current generator 5 front and accurately determine corrugated case 17 position positioning optoelectronic switch 20, overflow
Valve 21, overflow valve union 22 and air inflation nozzle 19 are flowed, push rod direct current generator 5 and positioning optoelectronic switch 20 are fixed on by connecting bracket
On section bar support 11, push rod direct current generator 5 is located at the side of transport mechanism, and the front end of the telescopic rod of push rod direct current generator 5 is fixed
Connect overflow valve 21, overflow valve 21 by overflow valve union 22 connect air inflation nozzle 19, air inflation nozzle 19 with can be fixed on corrugation
Gas-charging connection 18 on carton 17 engages, and gas-charging connection 18 is connect with the air inlet for the air bag 23 being set in corrugated case 17,
Air inflation nozzle 19 connects inflator pump 7.It is center-right that push rod direct current generator 5 is located at adjustable bar 1.The angle of rotation of adjustable bar 1
Degree is adjustable.The aerification function of inflator pump 7 is realized by the advance and retreat of push rod direct current generator 5.
The air inflation nozzle 19 is equipped with overflow valve 21.As shown in fig. 6a-6c, overflow valve 21 is by spool 6-1, fastener 6-
If 2, valve body 6-4, bolt stem 6-5, several nut 6-6 are constituted, spool 6-1 is set in valve body 6-4, and valve body 6-4 is by front and back two
It is grouped as, the front end spool 6-1 is equipped with through-hole, and air inflation nozzle 19 is set in the through-hole of the front end spool 6-1, and fastener 6-2 is by air inflation nozzle
In the through-hole of the front end spool 6-1, valve body 6-4 is additionally provided with can be by spool 6-1 to the spring being pushed forward for 19 limits.When installation, by valve
Core 6-1 is mounted in the valve body 6-4 of front and back, if valve body 6-4 is passed through bolt stem 6-5 as illustrated and nut 6-6 is assembled.Again
Air inflation nozzle 19 and fastener 6-2 are mounted on to the front end of spool 6-1.Its working mechanism: when push rod direct current generator 5 drives overflow valve
21 move in a straight line, and when air inflation nozzle 19 being made to touch gas-charging connection 18, air inflation nozzle 19 receives pressure and draws back and allows, and fills simultaneously
Air pump 7 works, 19 outlet of air inflation nozzle.After 23 gassy of air bag, the internal pressure at air inflation nozzle 19, which is greater than, is located at valve body 6-4
Interior built-in spring pressure, air inflation nozzle 19 slightly pop up, and gas discharges from air inflation nozzle 19 and gas-charging connection 18, reach over-voltage guarantor
Protect effect.When gas flow supersaturation in air bag 23, air inflation nozzle 19 is slightly popped up, and inflation stops, and is effectively protected inside and is filled
Airbag 23 avoids inflation excessive.
Valve body, the gas-charging connection 18 of the overflow valve 21 select light material, such as plastics etc.;The selection of inflator pump 7 is filled
The stable small inflatable pump of gas;Push rod direct current generator 5 selects decelerator, device can be made steadily to operate;It is selected in overflow valve 21
With the lower spring of coefficient of elasticity, air inflation nozzle 19 is made to rebound rapider agility.
As shown in Figure 1 and Figure 4, the joint sealing mechanism includes the 5 be fixed on section bar support 11 by steering engine support
Steering engine 33, the first steering engine 2, third steering engine 15 and the 4th steering engine 32, the 5th steering engine 33 are located at the rear side of corrugated case 17, the first rudder
Machine 2, third steering engine 15 and the 4th steering engine 32 are located at the front side of corrugated case 17, and the 5th steering engine 33 is connected for making corrugated case 17
The lever that cover pushes, the first steering engine 2 and third steering engine 15 respectively are used to keep 17 cover leading edge of corrugated case pre- for connection one
The adjustable bar 1 of bending, the 4th steering engine 32 connect power rail 31, and power rail 31 passes through 30 connection screw thread bar 29 of rod end bearing,
29 front end of threaded rod connects the up-front push plate 28 of cover for pressing corrugated case 17, and push plate 28 is set on section bar support 11
And it can be for linear motion to corrugated case 17 along section bar support 11.
The frangible valuables packaging system of the gas-filled protective formula further includes the second rudder being fixed on section bar support 11
Machine 13, the second steering engine 13 can drag transparent baffle 14 and carry out position limitation protection to corrugated case 17.
The up-front contact area of cover of the push plate 28 and corrugated case 17 is answered as big as possible, and guarantee sealing can
By property;Crank and rocker mechanism used in push plate 28 should have quickreturn characteristics.
Triggering optoelectronic switch 3, the position for positioning optoelectronic switch 20 should specifically determine, including steering etc., prevent conveyer belt work
Make the erroneous judgement of state, transparent baffle 14 falls inaccuracy, leads to the stagnation of follow-up work.
The lever, adjustable bar 1, the movement cooperation of push plate 28 are as coherent as possible, and time interval should be rationally arranged.
As shown in Figure 1 and Figure 5, the inflation mechanism, transport mechanism and joint sealing mechanism power and control module control, electricity
Source and control module connect control panel, and control panel is fixed on section bar support 11.The power supply and control module include
Single-chip microcontroller, single-chip microcontroller connection triggering optoelectronic switch 3, positioning optoelectronic switch 20, driver, relay, the first steering engine 2, the second rudder
Machine 13, third steering engine 15, the 4th steering engine 32 and the 5th steering engine 33, the first steering engine 2, the second steering engine 13, third steering engine 15, the 4th rudder
Machine 32 and the 5th steering engine 33 constitute pressing actuating mechanism, and driver connects push rod direct current generator 5 and DC speed-reducing 26, relay
Device connects inflator pump 7, and pressing actuating mechanism connects limit switch, and limit switch connects single-chip microcontroller.Limit switch is by matched bracket
It is fixed on section bar support 11, if the first steering engine 2, the second steering engine 13, third steering engine 15, the 4th steering engine 32 and the 5th steering engine 33 drive
Move that its corresponding lever, power rail 31, transparent baffle 14 turns to corresponding angular displacement will touch limit switch, at this point, limit
The switching value can be read in bit switch closure, single-chip microcontroller.In case of emergency, single-chip microcontroller can pass through the switching value and program
Operating status judges whether the mechanism encounters special circumstances, and enters urgent interrupt, such as lever, power rail 31 or transparent gear
For plate 14 because external force can not reach predetermined position, machine sending status alarm is simultaneously out of service.
The course of work of the invention are as follows:
After triggering optoelectronic switch 3 (photoelectric sensor) detects corrugated case 17, singlechip CPU controls direct current deceleration electricity
Machine 26 drag synchronous belt deceleration mechanism so that line shaft 34 is slowly run, and make conveyer belt 10 drive corrugated case 17 move right into
Enter workspace.
After positioning optoelectronic switch 20 (infrared sensor) detects corrugated case 17, it is accurately fixed to carry out to corrugated case 17
Position makes corrugated case 17 and gas-charging connection 18 reach designated position, and the second steering engine 13 drags transparent baffle 14, and transparent baffle 14 is set
In in the direction of advance of corrugated case 17, effect is to carry out position limitation protection to corrugated case 17.Single-chip microcontroller controls push rod direct current
Machine 5 drives overflow valve 21, overflow valve union 22 and air inflation nozzle 19 to execute inflation extension movement, and air inflation nozzle 19 connects with gas-charging connection 18
It closes, inflator pump 7 works, and air-flow enters air bag 23 from air inflation nozzle 19, and air bag 23 expands, to be isolated to be protected valuable frangible
Product 24.Air bag 23 is the air bag volume by generally using in the market.After the completion of inflating, 5 telescopic rod of push rod direct current generator is moved back
It returns, inflation mechanism completes work.
After inflation mechanism work, into joint sealing link, the 5th steering engine 33 drives lever, realizes pressing action, makes corrugation
17 cover of carton pushes.First steering engine 2 and third steering engine 15 are symmetrical arranged, and driving 2 bar 1 is symmetrically adjusted makes its turn
About 150 degree dynamic, effect is that there are pre-bend angles for auxiliary cover leading edge.Power rail 31, threaded rod 29 and the 4th steering engine 32
Crank and rocker mechanism is constituted, section bar support 11 makees the guide rail of crank and rocker mechanism, drives power rail 31, screw thread by the 4th steering engine 32
Bar 29, and keep push plate 28 for linear motion, press the cover leading edge of the corrugated case 17 with pre-bend angle, upper envelope
Marginal zone has glue or two-sided solid gum in front, realizes cabinet sealing.After the completion of packaging, transparent baffle 14 is detached from, then makes to package
Corrugated case 17 workspace is sent from by conveyer belt 10, realize the automatic packaging of article.
Claims (8)
1. a kind of frangible valuables packaging system of gas-filled protective formula, which is characterized in that including for in corrugated case (17)
The inflation mechanism that is inflated of air bag (23), for corrugated case (17) to be carried out with the joint sealing mechanism of joint sealing, and be used for
Transmit the transport mechanism of corrugated case (17);The inflation mechanism includes push rod direct current generator (5), for detecting corrugated case
(17) whether it is located at positioning optoelectronic switch (20), the overflow valve (21), overflow valve in the front of the telescopic rod of push rod direct current generator (5)
Connector (22) and air inflation nozzle (19), push rod direct current generator (5) and positioning optoelectronic switch (20) are fixed on profile by connecting bracket
On bracket (11), push rod direct current generator (5) is located at the side of transport mechanism, and the front end of the telescopic rod of push rod direct current generator (5) is solid
Surely connect overflow valve (21), overflow valve (21) by overflow valve union (22) connection air inflation nozzle (19), air inflation nozzle (19) with can
It is engaged with the gas-charging connection (18) being fixed on corrugated case (17), gas-charging connection (18) and filling in corrugated case (17)
The air inlet of airbag (23) connects, and air inflation nozzle (19) connects inflator pump (7).
2. the frangible valuables packaging system of gas-filled protective formula as described in claim 1, which is characterized in that described is frangible expensive
Heavy articles are set in corrugated case (17) and are inflated bag (23) package.
3. the frangible valuables packaging system of gas-filled protective formula as described in claim 1, which is characterized in that the conveyer
Triggering optoelectronic switch (3) is equipped with above the front end of structure, triggering optoelectronic switch (3) is fixed on section bar support (11).
4. the frangible valuables packaging system of gas-filled protective formula as described in claim 1, which is characterized in that the conveyer
Structure includes DC speed-reducing (26), bearing block (12), deep groove ball bearing (36), line shaft (34), driven shaft (35), conveyer belt
(10) it is fixed on section bar support (11) with synchronous belt deceleration mechanism, DC speed-reducing (26) and bearing block (12), bearing block
(12) deep groove ball bearing (36) are equipped in, the inner ring of deep groove ball bearing (36) and line shaft (34) or driven shaft (35) cooperate,
The both ends of conveyer belt (10) are respectively arranged on line shaft (34) and driven shaft (35), and DC speed-reducing (26) is subtracted by synchronous belt
Fast mechanism connects line shaft (34).
5. the frangible valuables packaging system of gas-filled protective formula as claimed in claim 4, which is characterized in that the conveyer belt
(10) it is set on fagging (8), fagging (8) is fixed on section bar support (11).
6. the frangible valuables packaging system of gas-filled protective formula as described in claim 1, which is characterized in that the cartoning sealing machine
Structure includes the 5th steering engine (33), the first steering engine (2), the third steering engine (15) being fixed on section bar support (11) by steering engine support
With the 4th steering engine (32), the 5th steering engine (33) is located at the rear side of corrugated case (17), the first steering engine (2), third steering engine (15) and
4th steering engine (32) is located at the front side of corrugated case (17), and the 5th steering engine (33) is connected for making under corrugated case (17) cover
The lever of pressure, the first steering engine (2) and third steering engine (15) respectively are used to make corrugated case (17) cover leading edge pre-bending for connection one
The adjustable bar (1) of folding, the 4th steering engine (32) connect power rail (31), and power rail (31) connects spiral shell by rod end bearing (30)
Rasp bar (29), threaded rod (29) front end connect the up-front push plate of cover (28) for pressing corrugated case (17), push plate
(28) be set to section bar support (11) on and can be for linear motion to corrugated case (17) along section bar support (11).
7. the frangible valuables packaging system of gas-filled protective formula as described in claim 1, which is characterized in that the inflation is protected
The frangible valuables packaging system of shield formula further includes the second steering engine (13) being fixed on section bar support (11), the second steering engine (13)
Transparent baffle (14) can be dragged, position limitation protection is carried out to corrugated case (17).
8. the frangible valuables packaging system of gas-filled protective formula as described in claim 1, which is characterized in that the inflator
Structure, transport mechanism and joint sealing mechanism are controlled by power supply and control module, and power supply and control module connect control panel.
Priority Applications (1)
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CN201610977005.9A CN106428733B (en) | 2016-11-07 | 2016-11-07 | A kind of frangible valuables packaging system of gas-filled protective formula |
Applications Claiming Priority (1)
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CN201610977005.9A CN106428733B (en) | 2016-11-07 | 2016-11-07 | A kind of frangible valuables packaging system of gas-filled protective formula |
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CN106428733A CN106428733A (en) | 2017-02-22 |
CN106428733B true CN106428733B (en) | 2018-12-04 |
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CN107264884B (en) * | 2017-07-27 | 2023-05-12 | 寻乌县天源包装有限公司 | Automatic packaging machine for corrugated cartons of different lengths |
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GB8317323D0 (en) * | 1983-06-25 | 1983-07-27 | Biblios Publishers Distributio | Packaging arrangement |
JP4301172B2 (en) * | 2005-01-31 | 2009-07-22 | 村田機械株式会社 | Fluid injection device |
CN201390462Y (en) * | 2009-04-10 | 2010-01-27 | 孙永康 | Protected mail package box |
CN101767663A (en) * | 2010-03-02 | 2010-07-07 | 福建捷联电子有限公司 | Novel packaging method |
CN105775243B (en) * | 2016-05-23 | 2018-07-03 | 西安科技大学 | Inflatable carton Quick-speed packaging machine |
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Granted publication date: 20181204 Termination date: 20211107 |