CN106426531A - Green ceramic tile processing equipment - Google Patents
Green ceramic tile processing equipment Download PDFInfo
- Publication number
- CN106426531A CN106426531A CN201611016254.8A CN201611016254A CN106426531A CN 106426531 A CN106426531 A CN 106426531A CN 201611016254 A CN201611016254 A CN 201611016254A CN 106426531 A CN106426531 A CN 106426531A
- Authority
- CN
- China
- Prior art keywords
- sleeve
- rotating shaft
- rotary head
- scraping
- fixed disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention belongs to the technical field of ceramic tile processing and discloses green ceramic tile processing equipment. The green ceramic tile processing equipment comprises a working table and a frame, and further comprises a scraping mechanism and a fixing mechanism, wherein the frame is located above the working table; a groove is formed in the working table; the fixing mechanism comprises a fixing disc and a sleeve; one end of the sleeve is fixedly connected with the fixing disc; the other end of the sleeve is connected with the frame in a sliding way; the scraping mechanism comprises a rotor, a worm wheel and a rotating shaft; the rotating shaft is mounted in the sleeve; a gap is reserved between the rotating shaft and the sleeve; the top end of the rotating shaft is connected with the frame in a sliding way; the bottom end of the rotating shaft is rotationally connected with the rotor; the worm wheel is engaged with the rotor; the rotor is a magnet rotor; an air inlet and an air outlet are formed in the bottom of the sleeve; the air inlet is parallel to the worm wheel; the air inlet is connected with a high-speed fan; and the air outlet is connected with a negative pressure fan. The green ceramic tile processing equipment solves the problems of uneven scraping and energy waste in the prior art.
Description
Technical field
The invention belongs to ceramic tile manufacture field is and in particular to a kind of Ceramic Tiles green machined equipment.
Background technology
With economic progress, the development of building trade is also very swift and violent, thus also having promoted ceramic tile production technology
Progress and development.In order to meet modern Man's Demands, a kind of large-scale ultra-thin novel ceramic tile arises at the historic moment, this ceramic tile have with
Lower advantage:(1)Quality only has the 1/4 of common ceramic tile, can mitigate the load weight of building;(2) former material of Novel ceramic tile
The use of material reduces more than 2/3 than common raw materials, can reduce production cost, and be conducive to protecting national resource;(3)Newly
The heat transfer of type Ceramic Tiles is fast and uniform, and firing temperature is low compared with traditional Wall or floor tile, firing period is short, therefore can with energy saving and
Reduce the discharge of harmful gass.Therefore this Novel ceramic tile is gathered around and is had wide practical use.
Because the specification of this novel ceramic tile is big and ultra-thin, the therefore requirement for green strength and quality is very big.Giving birth to
During base processing, surface scraping is very important link, if the surface scraping out-of-flatness of Ceramic Tiles green compact can lead to make pottery
The bearing capacity of ceramic tile is uneven, thus leading to the defect rate that ceramic tile produces high.Existing ceramic brick surface scraping is by artificial
Carried out with blade, this mode is that scraping time error is big, and the efficiency of scraping is low by artificial judgment.
Therefore, for solving the above problems, patent publication No. is the Chinese patent of CN104260191B, a kind of Ceramic Tiles green compact
Base substrate milling machine it is characterised in that:It adopts plain milling cutter cutterhead or knife grain, and Ceramic Tiles green compact base substrate is processed;It is main
Including frame, electric control system, the dressing plate in frame, frame motor, flat belt;Flat belt is arranged on frame
On, flat belt is contacted with dressing plate, and frame motor passes through to drive the roller at frame two ends to drive flat belt motion, and
Carry Ceramic Tiles green compact base substrate;Guide rail is additionally provided with frame, linear bearing is through on guide rail and is kept gap cooperation, line with guide rail
Property bearing be bolted with mainboard, by synchronizing wheel motor drive synchronizing wheel, synchronizing wheel drive Timing Belt make mainboard
Guide rail moves in parallel;, equipped with cutter plate driver motor and its actuating device on guide rail, mainboard is on guide rail for described mainboard
It is also equipped with plain milling cutter cutterhead, and its up-down adjustment device, cutter plate driver motor is by V belt driving plain milling cutter cutterhead
Or knife grain rotates.The program is transmitted to green compact by flat belt, recycles guide rail to drive milling cutter body to green compact
Base substrate carries out scraping.
But such scheme there is problems:1st, such scheme is by the friction with flat belt when scraping
Power is fixed, but by the movement of milling cutter, milling cutter occurs relative movement with green compact, leads to green compact sliding during scraping
Dynamic, so that green compact scraping is uneven;2nd, when such scheme carries out scraping, need to drive flat belt to move by motor, from
And drive green compact to move, and the milling cutter completing scraping is also required to motor and drives, and therefore can waste the energy.
Content of the invention
The invention is intended to providing a kind of Ceramic Tiles green machined equipment, to solve, prior art scraping is uneven, waste energy
The problem in source.
For achieving the above object, the present invention provides following technical scheme, and a kind of Ceramic Tiles green machined equipment, including work
Platform and frame, workbench has groove, also bag scraping mechanism and fixed mechanism, and fixed mechanism includes fixed disk and sleeve, set
The bottom of cylinder is fixedly connected with fixed disk, and the top of sleeve is connected with housing slide;Scraping mechanism includes rotary head, turbine and turns
Axle, rotating shaft is arranged in sleeve, and rotating shaft is provided with space with sleeve, and the top of rotating shaft is connected with housing slide, the bottom of rotating shaft
Rotate with rotary head and be connected, turbine is engaged with rotary head, rotary head is electric magnet rotary head, and rotary head and turbine are respectively positioned in fixed disk;Set
The bottom of cylinder has air inlet and air outlet, and the position of air inlet is parallel with turbine, air inlet is connected with the distinguished and admirable machine of high speed, goes out
Negative pressure machine is connected with air port.
The know-why of this programme is:The bottom surface of green compact is put in groove on the table, is prevented from green compact in scraping
During green compact be moved it is ensured that scraping is smooth;Distinguished and admirable entrance air inlet using high speed drives turbine rotation, turbine band
The dynamic rotary head engaging starts to rotate, can energy saving, turbine is parallel with air inlet, enable to high speed winds stream enter into
During QI KOU, directly drive turbine rotation, in hgher efficiency;Fixed disk outside turbine and rotary head and sleeve can be by distinguished and admirable covers
Live;By the distinguished and admirable entrance air inlet of high speed, flowing out from air outlet, be able to maintain that the scraping work of rotary head, and can be by
The dust that scraping produces is taken out of in fixed disk additionally it is possible to by moving to one reverse dynamic fixed disk of pushing of fixed disk.
First the bottom surface treating the green compact of scraping is placed in the groove of workbench, green compact can be fixed by groove, then
By the upper surface of fixed disk and green compact, make the high speed wind circulation that the distinguished and admirable machine of high speed produces cross air inlet and enter in fixed disk,
The distinguished and admirable drive turbine rotation of high speed, thus driving rotary head to start to rotate, now rotary head begins to the surface of green compact is scraped
Cut, during scraping, green compact are fixed by groove, relative movement will not occur, enable to green surface scraping uniformly,
During scraping, the powder that scraping produces can be rubbed with Magnet rotary head, thus being magnetized, is being born by air outlet
Press siphons away, and powder is collected, and when the distinguished and admirable exclusion by air outlet, due to speed quickly, can be to fixed disk
Produce a reverse active force, thus promoting fixed disk mobile it is not necessary to extra motor or other energy promote and fix
Disk and rotary head are moved, and have saved the energy.
What this programme can produce has the technical effect that:1st, by groove, green compact are fixed, and mobile fixed disk and drill bit
To carry out scraping to green compact, ensure that each position of green surface is all arrived by scraping, so that the surface of green compact is scraped
Cut uniformly;2nd, pass through high speed distinguished and admirable from air inlet entrance, then from air outlet flow out, can either drive drill bit rotate carry out scraping
Also one reverse power of fixed disk being given when flowing out air outlet, thus driving fixed disk to move, realizing to green compact
Each position carry out scraping, and the powder that scraping produces can also be taken out of while the distinguished and admirable outflow from air outlet,
Compared with carrying out scraping with prior art by motor drive milling cutter, the technical program can reduce during scraping to energy
Use, and powder has been carried out cleaning collect, decrease powder to drill bit scraping produce hinder it is ensured that scraping accurate
Property.
The following is the preferred version based on such scheme:
Preferred version one:The wind direction of described air outlet upwards, is provided with top cover above frame, top cover is provided with Magnet.Produce during scraping
Raw powder can be magnetized by rotary head, thus band is magnetic, the Magnet on top cover will prevent powder by powder adsorption to top cover
Disorderly fly, cause the health problem of workman, and the powder adsorbing on top cover can collect former as Ceramic Tiles processing
Material.In the distinguished and admirable power giving a drive fixed disk movement by gas outlet of high speed, simultaneously can to fixed disk one downwards
The power of pressure, top cover passes through the powder that is magnetized of absorption and can reduce downward, prevents fixed disk to be pressed downward green compact so that fixing
Disk can be moved easily.
Preferred version two:Described top cover is round table-like housing.The side wall of top cover is wanted to extend out, and enables to more powder and enters
Enter in top cover, lived by magnet adsorption.
Preferred version three:Based on preferred version two, described air outlet is provided with control valve.Control valve can control air outlet
Size, thus controlling speed and the distance of rotary head movement.
Preferred version four:Based on preferred version three, described fixed disk is rubber disc.Prevent rotary head attracting with fixed disk,
It is also prevented from the powder adsorption that the is magnetized inwall in fixed disk.
Preferred version five:Based on preferred version four, the bottom of described groove is provided with rubber blanket.Rubber blanket and green compact bottom surface energy
Enough produce larger frictional force, during scraping, be prevented from the side wall that green compact clash into groove, reduce green compact and occur splitting
Stricture of vagina.
Brief description
Fig. 1 is a kind of structural representation of present invention Ceramic Tiles green machined equipment;
Fig. 2 is the structural representation of scraping mechanism in Fig. 1 of the present invention;
Fig. 3 is the sectional view of Fig. 1 middle sleeve of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation:
Reference in Figure of description includes:Frame 1, workbench 2, groove 21, fixed disk 3, sleeve 31, rotary head 4, rotating shaft
41st, turbine 42, top cover 5.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of Ceramic Tiles green machined equipment, including frame 1, the bottom of frame 1 is provided with
Workbench 2, the upper surface of workbench 2 is provided with a groove 21, and the bottom surface of groove 21 is provided with rubber blanket, and the top of frame 1 is installed
There is top cover 5, top cover 5 is round table-like housing, the inner surface of top cover 5 is provided with Magnet, and frame 1 top is connected with sleeve 31 He
Rotating shaft 41, rotating shaft 41 is located in sleeve 31, and rotating shaft 41 has gap with sleeve 31, and the bottom of sleeve 31 connects circular consolidating
Price fixing 3, sleeve 31 bottom has an air inlet and a gas outlet, air inlet is connected with the distinguished and admirable machine of high speed, on gas outlet
It is connected with control valve, gas outlet is connected with Negative pressure machine, the lower rotation of rotating shaft 41 is connected with rotary head 4, and rotary head 4 turns for Magnet
Head, rotary head 4 is engaged with a turbine 42, and turbine 42 is parallel with air inlet.
During using the present embodiment, green compact are placed in the groove 21 of workbench 2, mobile fixed disk 3 is so that fixed disk 3
In the top of green compact, and fixed disk 3 is contacted with the surface of green compact, in using the distinguished and admirable machine of high speed to air inlet, be filled with high speed
Distinguished and admirable so that distinguished and admirable drive turbine 42 rotates, thus driving the rotary head 4 engaged with turbine 42 to rotate, with regard to opposite during rotary head 4 rotation
The surface of base carries out scraping, during scraping Negative pressure machine can by high speed distinguished and admirable from air outlet sucking-off, distinguished and admirable outflow air-out
Mouthful when can take away the powder of scraping generation, because rotary head 4 is Magnet rotary head, therefore that can be by during powder friction
Powder magnetizes, and when powder flows out air outlet, the Magnet on top cover 5 can be by the powder adsorption being magnetized, in the distinguished and admirable stream of high speed
Go out and fixed disk 3 can be promoted mobile, now, reverse power both can be decomposed into 3 one reverse power of fixed disk when air outlet
One power promoting forward fixed disk 3, also can be decomposed into the power pulling down green compact, now, by the Magnet on top cover 5
Absorption powder upwards, can give 3 one power upwards of fixed disk, prevent fixed disk 3 and green compact compression, facilitate fixed disk 3 and turn
4 mobile.Control valve being additionally provided with air outlet, controlling the openings of sizes of air outlet, thus controlling the speed of fixed disk 3 movement.
For a person skilled in the art, on the premise of without departing from present configuration, some changes can also be made
Shape and improvement, these also should be considered as protection scope of the present invention, and these are all without the effect affecting present invention enforcement and patent
Practicality.
Claims (6)
1. a kind of Ceramic Tiles green machined equipment, including workbench and frame, workbench has groove it is characterised in that:Also
Bag scraping mechanism and fixed mechanism, fixed mechanism includes fixed disk and sleeve, and the bottom of sleeve is fixedly connected with fixed disk, sleeve
Top be connected with housing slide;Scraping mechanism includes rotary head, turbine and rotating shaft, and rotating shaft is arranged in sleeve, and rotating shaft and set
Cylinder is provided with space, and the top of rotating shaft is connected with housing slide, and the bottom of rotating shaft is rotated with rotary head and is connected, and turbine is engaged with rotary head,
Rotary head is Magnet rotary head, and rotary head and turbine are respectively positioned in fixed disk;The bottom of sleeve has air inlet and air outlet, air inlet
Position parallel with turbine, air inlet is connected with the distinguished and admirable machine of high speed, air outlet is connected with Negative pressure machine.
2. a kind of Ceramic Tiles green machined equipment according to claim 1 it is characterised in that:The wind direction of described air outlet to
On, it is provided with top cover above frame, top cover is provided with Magnet.
3. a kind of Ceramic Tiles green machined equipment according to claim 1 it is characterised in that:Described top cover is round table-like shell
Body.
4. a kind of Ceramic Tiles green machined equipment according to claim 2 it is characterised in that:Described air outlet is provided with control
Valve processed.
5. a kind of Ceramic Tiles green machined equipment according to claim 3 it is characterised in that:Described fixed disk is plantation rubber
Disk.
6. a kind of Ceramic Tiles according to claim 4 green machined equipment it is characterised in that:The bottom of described groove sets
There is rubber blanket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611016254.8A CN106426531B (en) | 2016-11-18 | 2016-11-18 | A kind of Ceramic Tiles green machined equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611016254.8A CN106426531B (en) | 2016-11-18 | 2016-11-18 | A kind of Ceramic Tiles green machined equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106426531A true CN106426531A (en) | 2017-02-22 |
CN106426531B CN106426531B (en) | 2019-01-25 |
Family
ID=58220585
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201611016254.8A Expired - Fee Related CN106426531B (en) | 2016-11-18 | 2016-11-18 | A kind of Ceramic Tiles green machined equipment |
Country Status (1)
Country | Link |
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CN (1) | CN106426531B (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08141992A (en) * | 1994-11-17 | 1996-06-04 | Sumitomo Kinzoku Ceramics:Kk | Device and method for processing ceramic raw base plate |
CN2850876Y (en) * | 2005-12-07 | 2006-12-27 | 佛山市科利得机械有限公司 | Disk-cutting type ceramic thickness-fixing machine |
CN201385374Y (en) * | 2009-03-09 | 2010-01-20 | 龙其瑞 | Scraping and polishing device |
JP4576034B2 (en) * | 2000-09-14 | 2010-11-04 | 株式会社鶴弥 | Flat end tile grinding device for self-supporting flat roof tiles |
CN202021682U (en) * | 2011-04-08 | 2011-11-02 | 福建冠福现代家用股份有限公司 | Blank remedying device |
CN202070981U (en) * | 2011-05-10 | 2011-12-14 | 广东金意陶陶瓷有限公司 | Fixed type green compact wiping device |
CN104260191A (en) * | 2014-09-24 | 2015-01-07 | 刘页发 | Ceramic tile green body milling machine |
CN204640469U (en) * | 2014-12-19 | 2015-09-16 | 深圳市飞亚达精密计时制造有限公司 | A kind of powder injection-molded blank smoothing and cast gate device for excising |
CN205058268U (en) * | 2015-09-22 | 2016-03-02 | 郏县宏大瓷业有限公司 | Pottery fettling device |
JP5882088B2 (en) * | 2012-03-08 | 2016-03-09 | 共立エレックス株式会社 | Ceramic green sheet manufacturing system and ceramic green sheet manufacturing method |
-
2016
- 2016-11-18 CN CN201611016254.8A patent/CN106426531B/en not_active Expired - Fee Related
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08141992A (en) * | 1994-11-17 | 1996-06-04 | Sumitomo Kinzoku Ceramics:Kk | Device and method for processing ceramic raw base plate |
JP4576034B2 (en) * | 2000-09-14 | 2010-11-04 | 株式会社鶴弥 | Flat end tile grinding device for self-supporting flat roof tiles |
CN2850876Y (en) * | 2005-12-07 | 2006-12-27 | 佛山市科利得机械有限公司 | Disk-cutting type ceramic thickness-fixing machine |
CN201385374Y (en) * | 2009-03-09 | 2010-01-20 | 龙其瑞 | Scraping and polishing device |
CN202021682U (en) * | 2011-04-08 | 2011-11-02 | 福建冠福现代家用股份有限公司 | Blank remedying device |
CN202070981U (en) * | 2011-05-10 | 2011-12-14 | 广东金意陶陶瓷有限公司 | Fixed type green compact wiping device |
JP5882088B2 (en) * | 2012-03-08 | 2016-03-09 | 共立エレックス株式会社 | Ceramic green sheet manufacturing system and ceramic green sheet manufacturing method |
CN104260191A (en) * | 2014-09-24 | 2015-01-07 | 刘页发 | Ceramic tile green body milling machine |
CN204640469U (en) * | 2014-12-19 | 2015-09-16 | 深圳市飞亚达精密计时制造有限公司 | A kind of powder injection-molded blank smoothing and cast gate device for excising |
CN205058268U (en) * | 2015-09-22 | 2016-03-02 | 郏县宏大瓷业有限公司 | Pottery fettling device |
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Publication number | Publication date |
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CN106426531B (en) | 2019-01-25 |
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Granted publication date: 20190125 Termination date: 20201118 |
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CF01 | Termination of patent right due to non-payment of annual fee |