A kind of carbon fiber composite article high efficiency drilling device
Technical field
The present invention relates to a kind of drilling device more particularly to a kind of carbon fiber composite article high efficiency drilling devices.
Background technology
Carbon fiber is high intensity, the new fiber materials of high modulus fibre of a kind of phosphorus content more than 95%.It is by
The organic fibers such as flake graphite are piled up along fiber axial direction, through microlite obtained from carbonization and graphitization processing
Ink material.Carbon fiber " soft outside but hard inside ", quality is lighter than metallic aluminium, but intensity is higher than steel, and with corrosion-resistant, high-modulus
Characteristic, be all important materials in defence and military and civilian aspect.It not only has the intrinsic intrinsic property of carbon material, and has both
The soft machinability of textile fabric is reinforcing fiber of new generation.
Carbon fiber has many excellent performances, and the axial strength and modulus of carbon fiber are high, and density is low, higher than performance, without compacted
Become, superhigh temperature resistant under non-oxidizing atmosphere, fatigue durability is good, specific heat and electric conductivity between nonmetallic between metal, thermal expansion system
Number is small and has anisotropy, good corrosion resistance, and X-ray transparent is good.Good electrical and thermal conductivity performance, electromagnetic wave shielding are good
Deng.For carbon fiber compared with traditional glass fibre, Young's modulus is it more than 3 times;Compared with Kafra fiber, Young's modulus is for it
Its 2 times or so, the insoluble and in-expandable in organic solvent, acid, alkali, corrosion resistance protrudes.
Chinese patent CN204054200U for it is existing at present to carbon fiber composite material article carry out drilling when, easily
There is the problem of layering, fiber tearing, low product quality, disclose a kind of punching device of carbon fiber composite material article,
In a manner that the monitoring of drilling dynamometer is so as to control drill thrust size, overcome traditional handicraft working efficiency it is low, production week
The problem of phase is long, product quality is low, but since device needs manual rotation's geometrical clamp in fixed carbon fiber composite material article
It holds bar to fix workpiece, thus the problem of labor intensity can be caused big, time-consuming and laborious, cumbersome.
To sum up, it needs to research and develop a kind of carbon fiber composite article high efficiency drilling device at present, to overcome labor in the prior art
The shortcomings that fatigue resistance is big, time-consuming and laborious, cumbersome.
Invention content
(1)Technical problems to be solved
The shortcomings that labor intensity is big, time-consuming and laborious, cumbersome exists in the prior art in order to overcome in the present invention, the present invention
Technical problems to be solved, which are to provide, a kind of can reduce labor intensity, the compound system of carbon fiber time saving and energy saving, easy to operate
Product high efficiency drilling device.
(2)Technical solution
In order to solve the above technical problem, the present invention provides the drillings of such a carbon fiber composite article high efficiency to set
It is standby, include left frame, collecting box, supporting rod, the first electric pushrod, bottom plate, operation console, the first fixed plate, push plate, briquetting, L-type
Stent, jacking block, the second electric pushrod, baffle, drill bit, the first motor, third electric pushrod, strut, sliding rail, sliding block, gear,
Two motors, the second fixed plate, rack, top plate and mandril, bottom plate top left side are welded with left frame, and bottom plate top right side is symmetrical
Be welded with supporting rod, at the top of bottom plate between left frame and supporting rod on be placed with collecting box, at the top of the bottom plate between two supporting rods
The upper connection mode by bolt is connected with the first electric pushrod, and two post uppers are welded with operation console, on operation console in the middle part of
Groove is provided with, push plate is placed in groove, is provided with the identical through-hole of size among push plate and operation console, on the first electric pushrod
End is connected with the first fixed plate by the connection mode of screw thread, and the first fixed plate bottom plate is symmetrical to be welded with mandril, on mandril
End is connect by welding across operation console with push plate, and some is welded with baffle at the top of operation console, and baffle passes on left spiral shell
The connection mode of bolt is connected with the second electric pushrod, and the connection mode that the second electric pushrod passes on left screw thread is connected with jacking block,
Jacking block is located on the right side of groove, and left frame upper end is welded with top plate, and top plate bottom is connected with sliding rail and the by the connection mode of bolt
Two fixed plates, the second fixed plate are located on the right side of sliding rail, and slidingtype is connected with sliding block on the right side of sliding rail, and sliding block coordinates with sliding rail, sliding block
Right side is connected with rack by the connection mode of bolt, and the second fixed plate lower end is connected with the second electricity by the connection mode of bolt
Machine, the output shaft on front side of the second motor are connected with gear by the connection mode of flat key, and wheel and rack engagement, rack lower end leads to
The connection mode for crossing bolt is connected with strut, and strut middle part is symmetrical to be welded with L-type support, and L-type support lower end is welded with pressure
Block, strut lower end are connected with third electric pushrod, the company that third electric pushrod lower end passes through bolt by the connection mode of bolt
The mode of connecing is connected with the first motor, and the output shaft of the first motor lower end is connected with drill bit by shaft coupling, and drill bit is being located at through-hole just
Top.
Preferably, reinforcing rib has been further included, reinforcing rib is welded between top plate and left frame, reinforcing rib upper end is fixed on top plate
On bottom, reinforcing rib lower end is fixed on left frame right side, and top plate, reinforcing rib and left frame are triangle, the thickness of reinforcing rib
For 3cm.
Preferably, left frame is uniformly provided with circular hole, and the shape of circular hole is cylindrical, and the depth of circular hole is 6cm, circular hole
Basal diameter is 4cm, and it is 15cm that the inner surface of circular hole, which is the distance between rough plane, adjacent circular hole,.
Preferably, placing box has been further included, left frame right side central is connected with placing box by the connection mode of bolt, places
The three-dimensional shape of case is cuboid, and the length of placing box is 15cm, and the width of placing box is 20cm, and the height of placing box is
25cm。
Preferably, rubber pad has been further included, rubber pad is glued in briquetting lower end, and the three-dimensional shape of rubber pad is cuboid, rubber
The length of rubber cushion is 10cm, and rubber pad width is 8cm, and the thickness of rubber pad is 4cm, the thickness of rubber pad be jacking block two/
One.
Preferably, handle has been further included, has collected and is symmetrically welded with handle at left and right sides of box outer wall, handle is fixed on collecting box
Outer wall on, the side view of handle is rectangle, and the side length of handle is 10cm, and the lateral width of handle is 5cm.
Preferably, the material of bottom plate is stainless steel, and the three-dimensional shape of bottom plate is cuboid, bottom plate left side and right side
For distance for 120cm, the distance between plate upper surface and lower surface are 10cm, and the distance of bottom plate leading flank and trailing flank is
50cm。
Preferably, the material of left frame is Q235 steel, and the three-dimensional shape of left frame is cuboid, left frame left side and right side
For distance for 10cm, the distance between left frame upper surface and lower surface are 90cm, and the distance of left frame leading flank and trailing flank is 50cm.
Preferably, the first motor and the second motor are servo motor, and the rated power of servo motor is 0.6KW, and servo is electric
The rated voltage of machine is 220V, and the rated current of servo motor is 2.5A, and the rated moment of servo motor is 2N.m, servo motor
Rated speed be 3000rpm.
Operation principle:When needing to carry out drilling operation to carbon fiber composite article, staff is first compound by carbon fiber
Product is put in the groove on operation console, after the completion of placement, starts the second motor, and the second motor of control rotates counterclockwise, and second
Motor driven gear rotates counterclockwise, and gear band carry-over bar moves downward, its lower end connection device of rack drives moves downward, when
After briquetting fixes carbon fiber composite article, the second motor stalls are controlled.Start the first motor, the first motor, which drives, to be bored
Head rotation, the electric pushrod elongation of control third, third electric pushrod push the first motor and drill bit to move downward, and drill bit is to carbon fibre
It ties up composite article and carries out drilling operation, control third electric pushrod shortens after the completion of drilling, and third electric pushrod drives the first electricity
Machine and drill bit move upwards, and after drill bit returns to initial position, control third electric pushrod and first stop motion.Start the
Two motors, the second motor of control rotate clockwise, and the second motor driven gear rotates clockwise, and gear band carry-over bar is transported upwards
Dynamic, its lower end connection device of rack drives moves upwards, and after briquetting returns to initial position, controls the second motor stalls,
Control the first electric pushrod extend, the first electric pushrod push the first fixed plate move upwards, the first fixed plate push mandril to
Upper movement, mandril push push plate to move upwards, and push plate pushes carbon fiber composite article to move upwards, when push plate top and operation console
When top is located at same level, the first electric pushrod stop motion is controlled.The second electric pushrod is controlled to extend, second electronic pushes away
Bar pushes jacking block, and to left movement, jacking block pushes carbon fiber composite article to left movement, when carbon fiber composite article falls into collecting box
After interior, the second electric pushrod of control shortens, and the second electric pushrod drives jacking block to move right, after jacking block returns to initial position,
The second electric pushrod stop motion is controlled, the first electric pushrod of control shortens, and the first electric pushrod drives the first fixed plate downward
Movement, the first fixed plate drive mandril to move downward, and mandril drives push plate to move downward, after push plate returns to initial position, control
The first electric pushrod stop motion is made, staff collects the carbon fiber composite article in collecting box later.
Because having further included reinforcing rib, reinforcing rib is welded between top plate and left frame, reinforcing rib upper end is fixed on top plate bottom
In portion, reinforcing rib lower end is fixed on left frame right side, and top plate, reinforcing rib and left frame are triangle, and the thickness of reinforcing rib is
3cm, reinforcing rib can increase stabilization of equipment performance.
Because left frame is uniformly provided with circular hole, the shape of circular hole is cylindrical, and the depth of circular hole is 6cm, the bottom of circular hole
The a diameter of 4cm in face, it is 15cm that the inner surface of circular hole, which is the distance between rough plane, adjacent circular hole, and circular hole can be effective
Save material.
Because having further included placing box, left frame right side central is connected with placing box, placing box by the connection mode of bolt
Three-dimensional shape for cuboid, the length of placing box is 15cm, and the width of placing box is 20cm, and the height of placing box is 25cm,
Placing box can place article, staff can be facilitated to work, and can also prevent article from losing.
Because having further included rubber pad, rubber pad is glued in briquetting lower end, and the three-dimensional shape of rubber pad is cuboid, rubber pad
Length for 10cm, rubber pad width is 8cm, and the thickness of rubber pad is 4cm, and the thickness of rubber pad is the half of jacking block,
Rubber pad can make material fix more secured, improve the precision of drilling.
Because having further included handle, collect and be symmetrically welded with handle at left and right sides of box outer wall, handle is fixed on collecting box
On outer wall, the side view of handle is rectangle, and the side length of handle is 10cm, and the lateral width of handle is 5cm, handle energy
Staff is facilitated to carry collecting box.
Because the material of bottom plate is stainless steel, the three-dimensional shape of bottom plate is cuboid, bottom plate left side and right side away from
From for 120cm, the distance between plate upper surface and lower surface are 10cm, and the distance of bottom plate leading flank and trailing flank is 50cm,
Stainless steel is corrosion-resistant strong, can enhance the service life of equipment.
Because the material of left frame is Q235 steel, the three-dimensional shape of left frame is cuboid, left frame left side and right side away from
From for 10cm, the distance between left frame upper surface and lower surface are 90cm, and the distance of left frame leading flank and trailing flank is 50cm,
Q235 steel has good plasticity and welding performance, and forming ability is fine and has certain intensity, and Q235 steel prices are opposite
Cheaply, cost-effective, practical performance is good, so selecting Q235 steel not only can be cost-effective, but also can extend the use of this equipment
Service life.
Because the first motor and the second motor are servo motor, the rated power of servo motor is 0.6KW, servo motor
Rated voltage is 220V, and the rated current of servo motor is 2.5A, and the rated moment of servo motor is 2N.m, the volume of servo motor
Rotating speed is determined for 3000rpm, and servo motor anti-overload ability is strong, and high speed performance is good, can be precisely controlled its rotating speed.
(3)Advantageous effect
Invention achieves that can reduce labor intensity, effect time saving and energy saving, easy to operate, staff can pass through
The drilling operation of the realization carbon fiber composite article of this equipment automatization, it is not only easy to operate, but also working efficiency can be improved.
Description of the drawings
Fig. 1 is the first main structure diagram of the present invention.
Fig. 2 is second of main structure diagram of the present invention.
Fig. 3 is the third main structure diagram of the present invention.
Fig. 4 is the 4th kind of main structure diagram of the present invention.
Label in attached drawing for:The left framves of 1-, 2- collecting boxs, 3- supporting rods, the first electric pushrods of 4-, 5- bottom plates, 6- operations
Platform, the first fixed plates of 7-, 8- through-holes, 9- push plates, 10- briquettings, 11- grooves, 12-L type stents, 13- jacking blocks, 14- second are electronic
Push rod, 15- baffles, 16- drill bits, the first motors of 17-, 18- third electric pushrods, 19- struts, 20- sliding rails, 21- sliding blocks, 22-
Gear, the second motors of 23-, the second fixed plates of 24-, 25- racks, 26- top plates, 27- mandrils, 28- reinforcing ribs, 29- circular holes, 30-
Placing box, 31- rubber pads, 32- handles.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
Embodiment 1
A kind of carbon fiber composite article high efficiency drilling device as shown in Figs 1-4, includes left frame 1, collecting box 2, support
Bar 3, the first electric pushrod 4, bottom plate 5, operation console 6, the first fixed plate 7, push plate 9, briquetting 10, L-type support 12, jacking block 13,
Two electric pushrods 14, baffle 15, drill bit 16, the first motor 17, third electric pushrod 18, strut 19, sliding rail 20, sliding block 21, tooth
The 22, second motor 23 of wheel, the second fixed plate 24, rack 25, top plate 26 and mandril 27,5 top left side of bottom plate are welded with left frame 1,
5 top right side of bottom plate is symmetrical to be welded with supporting rod 3, and collection is placed on 5 top of bottom plate between left frame 1 and supporting rod 3
Case 2 is connected with the first electric pushrod 4, two supporting rods 3 on 5 top of bottom plate between two supporting rods 3 by the connection mode of bolt
Upper end is welded with operation console 6, and middle part is provided with groove 11 on operation console 6, and push plate 9, push plate 9 and operation console 6 are placed in groove 11
Centre is provided with the identical through-hole 8 of size, and 4 upper end of the first electric pushrod is connected with the first fixed plate by the connection mode of screw thread
7,7 bottom plate 5 of the first fixed plate is symmetrical to be welded with mandril 27, and 27 upper end of mandril passes through operation console 6 to pass through welding with push plate 9
Mode connects, and 6 top some of operation console is welded with baffle 15, and the connection mode that baffle 15 passes on left bolt is connected with the second electricity
Dynamic push rod 14, the connection mode that the second electric pushrod 14 passes on left screw thread are connected with jacking block 13, and it is right that jacking block 13 is located at groove 11
Side, left 1 upper end of frame are welded with top plate 26, and 26 bottom of top plate is connected with 20 and second fixed plate of sliding rail by the connection mode of bolt
24, the second fixed plate 24 is located at 20 right side of sliding rail, and 20 right side slidingtype of sliding rail is connected with sliding block 21, and sliding block 21 is matched with sliding rail 20
It closes, 21 right side of sliding block is connected with rack 25, the connection side that 24 lower end of the second fixed plate passes through bolt by the connection mode of bolt
Formula is connected with the second motor 23, and the output shaft of 23 front side of the second motor is connected with gear 22, gear by the connection mode of flat key
22 engage with rack 25, and 25 lower end of rack is connected with strut 19, the 19 symmetrical weldering in middle part of strut by the connection mode of bolt
L-type support 12 is connected to, 12 lower end of L-type support is welded with briquetting 10, and 19 lower end of strut is connected with by the connection mode of bolt
Three electric pushrods 18,18 lower end of third electric pushrod are connected with the first motor 17, the first motor 17 by the connection mode of bolt
The output shaft of lower end is connected with drill bit 16 by shaft coupling, and drill bit 16 is located at right over through-hole 8.
Reinforcing rib 28 has been further included, reinforcing rib 28 is welded between top plate 26 and left frame 1,28 upper end of reinforcing rib is fixed on top
On 26 bottom of plate, 28 lower end of reinforcing rib is fixed on left 1 right side of frame, and top plate 26, reinforcing rib 28 and left frame 1 are triangle,
The thickness of reinforcing rib 28 is 3cm.
Left frame 1 is uniformly provided with circular hole 29, and the shape of circular hole 29 is cylindrical, and the depth of circular hole 29 is 6cm, circular hole 29
Basal diameter for 4cm, it is 15cm that the inner surface of circular hole 29, which is the distance between rough plane, adjacent circular hole 29,.
Placing box 30 is further included, left 1 right side central of frame is connected with placing box 30, placing box by the connection mode of bolt
30 three-dimensional shape is cuboid, and the length of placing box 30 is 15cm, and the width of placing box 30 is 20cm, the height of placing box 30
For 25cm.
Rubber pad 31 is further included, rubber pad 31 is glued in 10 lower end of briquetting, and the three-dimensional shape of rubber pad 31 is cuboid, rubber
The length of rubber cushion 31 is 10cm, and 31 width of rubber pad is 8cm, and the thickness of rubber pad 31 is 4cm, and the thickness of rubber pad 31 is jacking block
13 half.
Handle 32 has been further included, has been symmetrically welded with handle 32 at left and right sides of 2 outer wall of collecting box, handle 32 is fixed on collecting box
On 2 outer wall, the side view of handle 32 is rectangle, and the side length of handle 32 is 10cm, and the lateral width of handle 32 is
5cm。
The material of bottom plate 5 is stainless steel, and the three-dimensional shape of bottom plate 5 is the distance of cuboid, 5 left side of bottom plate and right side
For 120cm, the distance between 5 upper surface of bottom plate and lower surface are 10cm, and the distance of 5 leading flank of bottom plate and trailing flank is 50cm.
The material of left frame 1 is Q235 steel, and the three-dimensional shape of left frame 1 is the distance of cuboid, left 1 left side of frame and right side
For 10cm, the distance between left 1 upper surface of frame and lower surface are 90cm, and the distance of left 1 leading flank of frame and trailing flank is 50cm.
First motor 17 and the second motor 23 are servo motor, and the rated power of servo motor is 0.6KW, servo motor
Rated voltage is 220V, and the rated current of servo motor is 2.5A, and the rated moment of servo motor is 2N.m, the volume of servo motor
Rotating speed is determined for 3000rpm.
Operation principle:When needing to carry out drilling operation to carbon fiber composite article, staff is first compound by carbon fiber
Product is put in the groove 11 on operation console 6, after the completion of placement, starts the second motor 23, the second motor of control 23 turns counterclockwise
Dynamic, the second motor 23 is rotated counterclockwise with moving gear 22, and gear 22 is moved downward with carry-over bar 25, and rack 25 drives its lower end to connect
Connection device moves downward, and after briquetting 10 fixes carbon fiber composite article, the second motor 23 of control stops operating.Start the
One motor 17, the first motor 17 drive drill bit 16 to rotate, and control third electric pushrod 18 extends, and third electric pushrod 18 pushes the
One motor 17 and drill bit 16 move downward, and drill bit 16 carries out carbon fiber composite article drilling operation, control the after the completion of drilling
Three electric pushrods 18 shorten, and third electric pushrod 18 drives the first motor 17 and drill bit 16 to move upwards, when drill bit 16 returns to just
Behind beginning position, the stop motion of control third electric pushrod 18 and first.Start the second motor 23, control 23 up time of the second motor
Needle rotates, and the second motor 23 is rotated clockwise with moving gear 22, and gear 22 is moved upwards with carry-over bar 25, and rack 25 is driven under it
End connection device moves upwards, and after briquetting 10 returns to initial position, the second motor 23 of control stops operating, and control first is electronic
Push rod 4 extends, and the first electric pushrod 4 pushes the first fixed plate 7 to move upwards, and the first fixed plate 7 pushes mandril 27 to move upwards,
Mandril 27 pushes push plate 9 to move upwards, and push plate 9 pushes carbon fiber composite article to move upwards, when 9 top of push plate and operation console 6
When top is located at same level, 4 stop motion of the first electric pushrod is controlled.The second electric pushrod 14 is controlled to extend, the second electricity
Dynamic push rod 14 pushes jacking block 13, and to left movement, jacking block 13 pushes carbon fiber composite article to left movement, when carbon fiber composite article
After falling into collecting box 2, the second electric pushrod 14 of control shortens, and the second electric pushrod 14 drives jacking block 13 to move right, and works as top
After block 13 returns to initial position, 14 stop motion of the second electric pushrod is controlled, the first electric pushrod 4 of control shortens, and first is electronic
Push rod 4 drive the first fixed plate 7 move downward, the first fixed plate 7 drive mandril 27 move downward, mandril 27 drive push plate 9 to
Lower movement after push plate 9 returns to initial position, controls 4 stop motion of the first electric pushrod, and staff is by collecting box 2 later
Interior carbon fiber composite article collects.
Because having further included reinforcing rib 28, reinforcing rib 28 is welded between top plate 26 and left frame 1,28 upper end of reinforcing rib is fixed
On 26 bottom of top plate, 28 lower end of reinforcing rib is fixed on left 1 right side of frame, and top plate 26, reinforcing rib 28 and left frame 1 form triangle
Shape, the thickness of reinforcing rib 28 is 3cm, and reinforcing rib 28 can increase stabilization of equipment performance.
Because left frame 1 is uniformly provided with circular hole 29, the shape of circular hole 29 is cylindrical, and the depth of circular hole 29 is 6cm, round
The basal diameter in hole 29 is 4cm, and it is 15cm that the inner surface of circular hole 29, which is the distance between rough plane, adjacent circular hole 29,
Circular hole 29 can effectively save material.
Because having further included placing box 30, left 1 right side central of frame is connected with placing box 30 by the connection mode of bolt, puts
The three-dimensional shape for putting case 30 is cuboid, and the length of placing box 30 is 15cm, and the width of placing box 30 is 20cm, placing box 30
It is highly 25cm, placing box 30 can place article, staff can be facilitated to work, and can also prevent article from losing.
Because having further included rubber pad 31, rubber pad 31 is glued in 10 lower end of briquetting, and the three-dimensional shape of rubber pad 31 is rectangular
Body, the length of rubber pad 31 are 10cm, and 31 width of rubber pad is 8cm, and the thickness of rubber pad 31 is 4cm, the thickness of rubber pad 31
It is the half of jacking block 13, rubber pad 31 can make material fix more secured, improve the precision of drilling.
Because having further included handle 32, handle 32 is symmetrically welded at left and right sides of 2 outer wall of collecting box, handle 32 is fixed on receipts
On the outer wall of header 2, the side view of handle 32 is rectangle, and the side length of handle 32 is 10cm, and the side of handle 32 is wide
It spends for 5cm, handle 32 can facilitate staff to carry collecting box 2.
Because the material of bottom plate 5 is stainless steel, the three-dimensional shape of bottom plate 5 is cuboid, 5 left side of bottom plate and right side
For distance for 120cm, the distance between 5 upper surface of bottom plate and lower surface are 10cm, and the distance of 5 leading flank of bottom plate and trailing flank is
50cm, stainless steel is corrosion-resistant strong, can enhance the service life of equipment.
Because the material of left frame 1 is Q235 steel, the three-dimensional shape of left frame 1 is cuboid, left 1 left side of frame and right side
For distance for 10cm, the distance between left 1 upper surface of frame and lower surface are 90cm, and the distance of left 1 leading flank of frame and trailing flank is
50cm, Q235 steel have good plasticity and welding performance, and forming ability is very well and with certain intensity, Q235 steel prices
Relatively cheap, cost-effective, practical performance is good, so selecting Q235 steel not only can be cost-effective, but also can extend this equipment
Service life.
Because the first motor 17 and the second motor 23 are servo motor, the rated power of servo motor is 0.6KW, and servo is electric
The rated voltage of machine is 220V, and the rated current of servo motor is 2.5A, and the rated moment of servo motor is 2N.m, servo motor
Rated speed for 3000rpm, servo motor anti-overload ability is strong, and high speed performance is good, can be precisely controlled its rotating speed.
Embodiment described above only expresses the preferred embodiment of the present invention, and description is more specific and detailed, but simultaneously
Cannot the limitation to the scope of the claims of the present invention therefore be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, several deformations can also be made, improves and substitutes, these belong to this hair
Bright protection domain.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.