A kind of carbon fiber composite article high efficiency rig
Technical field
The present invention relates to a kind of rig, more particularly, to a kind of carbon fiber composite article high efficiency rig.
Background technology
Carbon fiber, is a kind of high intensity more than 95% for phosphorus content, the new fiber materials of high modulus fibre.It is by
The organic fibers such as flake graphite crystallite are piled up along fiber axial direction and are formed, through microlite obtained from carbonization and graphitization processing
Ink material.Carbon fiber " soft outside but hard inside ", quality is lighter than metallic aluminium, but intensity is higher than iron and steel, and has corrosion-resistant, high-modulus
Characteristic, be all important materials in defence and military and civilian aspect.It not only has the intrinsic intrinsic property of material with carbon element, has both again
The soft machinability of textile fabric, is reinforcing fiber of new generation.
Carbon fiber has many premium properties, and the axial strength of carbon fiber and modulus are high, and density is low, higher than performance, no compacted
Become, superhigh temperature resistant under non-oxidizing atmosphere, fatigue durability is good, specific heat and electric conductivity between nonmetallic and metal between, thermal expansion system
Number is little and has anisotropy, good corrosion resistance, and X-ray transparent is good.Good electrical and thermal conductivity performance, electromagnetic wave shielding are good
Deng.Compared with traditional glass fibre, Young's modulus is it more than 3 times to carbon fiber;, compared with Kafra fiber, Young's modulus is for it
Its 2 times about, insoluble not swollen in organic solvent, acid, alkali, corrosion resistance projects.
Chinese patent CN204054200U is directed to existing when at present carrying out drilling to carbon fiber composite material article, easily
The low problem of appearance layering, fiber tearing, product quality, discloses a kind of punching device of carbon fiber composite material article, its
By way of the monitoring of drilling dynamometer is thus controlling drill thrust size, overcoming traditional handicraft inefficiency, producing week
The low problem of phase length, product quality, but because device needs manual rotation's geometrical clamp in fixing carbon fiber composite material article
Hold bar to fix workpiece, thus can lead to that labor strength is big, waste time and energy, the problem of complex operation.
To sum up, need at present to research and develop a kind of carbon fiber composite article high efficiency rig, to overcome labor in prior art
Fatigue resistance is big, waste time and energy, the shortcoming of complex operation.
Content of the invention
(1)Technical problem to be solved
The present invention in order to overcome have the shortcomings that in prior art high labor intensive, waste time and energy, complex operation, the present invention will solve
Technical problem certainly is that offer is a kind of can reduce labor strength, carbon fiber composite article time saving and energy saving, simple to operate height
Efficiency rig.
(2)Technical scheme
In order to solve above-mentioned technical problem, the invention provides such a carbon fiber composite article high efficiency rig, bag
Included left frame, collecting box, support bar, the first electric pushrod, base plate, operating desk, the first fixed plate, push pedal, briquetting, L-type support,
Jacking block, the second electric pushrod, baffle plate, drill bit, the first motor, the 3rd electric pushrod, pole, slide rail, slide block, gear, the second electricity
Machine, the second fixed plate, tooth bar, top board and push rod, base plate top left side is welded with left frame, the symmetrical welding of base plate top right side
There is support bar, the base plate top between left frame and support bar is placed with collecting box, logical on the base plate top between two support bars
The connected mode crossing bolt is connected with the first electric pushrod, and two post uppers are welded with operating desk, and on operating desk, middle part has
Groove, is placed with push pedal in groove, all have size identical through hole in the middle of push pedal and operating desk, and the first electric pushrod upper end leads to
The connected mode crossing screw thread is connected with the first fixed plate, and the first fixed plate base plate is symmetrical to be welded with push rod, and push rod upper end is worn
Cross operating desk to be connected by way of welding with push pedal, what operating desk top had is welded with baffle plate, and baffle plate passes on left bolt
Connected mode is connected with the second electric pushrod, and the connected mode that the second electric pushrod passes on left screw thread is connected with jacking block, jacking block
On the right side of groove, left frame upper end is welded with top board, and top board bottom is connected with slide rail and second admittedly by the connected mode of bolt
Fixed board, the second fixed plate is located on the right side of slide rail, and on the right side of slide rail, slidingtype is connected with slide block, and slide block is coordinated with slide rail, on the right side of slide block
Tooth bar is connected with by the connected mode of bolt, the second fixed plate lower end is connected with the second motor by the connected mode of bolt,
Output shaft on front side of second motor is connected with gear by the connected mode of flat key, and wheel and rack engages, and tooth bar lower end is passed through
The connected mode of bolt is connected with pole, symmetrical in the middle part of pole be welded with L-type support, L-type support lower end is welded with briquetting,
Pole lower end is connected with the 3rd electric pushrod, the connection side by bolt for the 3rd electric pushrod lower end by the connected mode of bolt
Formula is connected with the first motor, and the output shaft of the first motor lower end is connected with drill bit by shaft coupling, and drill bit is located at directly over through hole.
Preferably, also include reinforcement, between top board and left frame, be welded with reinforcement, reinforcement upper end is fixed on top board
On bottom, reinforcement lower end is fixed on left frame right flank, top board, reinforcement and left framework triangularity, the thickness of reinforcement
For 3cm.
Preferably, left frame uniformly has a circular hole, circular hole be shaped as cylindrical, the depth of circular hole is 6cm, circular hole
Basal diameter is 4cm, and the inner surface of circular hole is rough plane, and the distance between adjacent circular hole is 15cm.
Preferably, also include placing box, left frame right side central is connected with placing box by the connected mode of bolt, place
The three-dimensional shape of case is cuboid, and the length of placing box is 15cm, and the width of placing box is 20cm, and the height of placing box is
25cm.
Preferably, also include rubber blanket, rubber blanket is gluedd joint in briquetting lower end, and the three-dimensional shape of rubber blanket is cuboid, rubber
The length of rubber cushion is 10cm, and rubber blanket width is 8cm, and the thickness of rubber blanket is 4cm, the thickness of rubber blanket be jacking block two/
One.
Preferably, also include handle, collect the box outer wall left and right sides and be symmetrically welded with handle, handle is fixed on collecting box
Outer wall on, the side view of handle is rectangle, and the side length of handle is 10cm, and the lateral width of handle is 5cm.
Preferably, the material of base plate is stainless steel, and the three-dimensional shape of base plate is cuboid, base plate left surface and right flank
Distance is 120cm, and the distance between plate upper surface and lower surface are 10cm, and base plate leading flank with the distance of trailing flank is
50cm.
Preferably, the material of left frame is Q235 steel, and the three-dimensional shape of left frame is cuboid, left frame left surface and right flank
Distance is 10cm, and the distance between left frame upper surface and lower surface are 90cm, and left frame leading flank is 50cm with the distance of trailing flank.
Preferably, the first motor and the second motor are servomotor, and the rated power of servomotor is 0.6KW, servo electricity
The rated voltage of machine is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, servomotor
Rated speed be 3000rpm.
Operation principle:When needing to carry out drilling operation to carbon fiber composite article, carbon fiber is first combined by staff
Product is put in the groove on operating desk, after the completion of placement, starts the second motor, controls the second motor to rotate counterclockwise, and second
Motor driven gear rotates counterclockwise, and gear driven tooth bar moves downward, and its lower end connection device of rack drives moves downward, when
After carbon fiber composite article is fixed by briquetting, control the second motor stalls.Start the first motor, the first motor drives and bores
Head rotates, and controls the 3rd electric pushrod elongation, and the 3rd electric pushrod promotes the first motor and drill bit to move downward, and drill bit is fine to carbon
Dimension composite article carries out drilling operation, controls the 3rd electric pushrod to shorten after the completion of boring, and the 3rd electric pushrod drives the first electricity
Machine and drill bit move upwards, after drill bit returns to initial position, control the 3rd electric pushrod and first stop motion.Start the
Two motors, control the second motor to rotate clockwise, the second motor driven gear rotates clockwise, and gear driven tooth bar is transported upwards
Dynamic, its lower end connection device of rack drives moves upwards, after briquetting returns to initial position, controls the second motor stalls,
Control first electric pushrod elongation, first electric pushrod promote the first fixed plate move upwards, first fixed plate promote push rod to
Upper motion, push rod promotes push pedal to move upwards, and push pedal promotes carbon fiber composite article to move upwards, when push pedal top and operating desk
When top is located at same level, control the first electric pushrod stop motion.Control the second electric pushrod elongation, second electronic pushes away
Bar promotes jacking block to left movement, and jacking block promotes carbon fiber composite article to left movement, when carbon fiber composite article falls into collecting box
After interior, the second electric pushrod is controlled to shorten, the second electric pushrod drives jacking block to move right, after jacking block returns to initial position,
Control the second electric pushrod stop motion, control the first electric pushrod to shorten, the first electric pushrod drives the first fixed plate downward
Motion, the first fixed plate drives push rod to move downward, and push rod drives push pedal to move downward, after push pedal returns to initial position, control
Make the first electric pushrod stop motion, the carbon fiber composite article in collecting box is collected by staff afterwards.
Because also including reinforcement, between top board and left frame, it is welded with reinforcement, reinforcement upper end is fixed on top board bottom
In portion, reinforcement lower end is fixed on left frame right flank, top board, reinforcement and left framework triangularity, and the thickness of reinforcement is
3cm, reinforcement can increase stabilization of equipment performance.
Because left frame uniformly has a circular hole, circular hole be shaped as cylindrical, the depth of circular hole is 6cm, the bottom of circular hole
The a diameter of 4cm in face, the inner surface of circular hole is rough plane, and the distance between adjacent circular hole is 15cm, and circular hole can be effectively
Save material.
Because also including placing box, left frame right side central is connected with placing box, placing box by the connected mode of bolt
Three-dimensional shape be cuboid, the length of placing box is 15cm, and the width of placing box is 20cm, and the height of placing box is 25cm,
Placing box energy placing articles, can facilitate staff to work, and also can prevent article from losing.
Because also including rubber blanket, rubber blanket is gluedd joint in briquetting lower end, and the three-dimensional shape of rubber blanket is cuboid, rubber blanket
Length be 10cm, rubber blanket width is 8cm, and the thickness of rubber blanket is 4cm, and the thickness of rubber blanket is 1/2nd of jacking block,
Rubber blanket can make material fix more firm, improves the precision of boring.
Because also including handle, collecting the box outer wall left and right sides and being symmetrically welded with handle, handle is fixed on collecting box
On outer wall, the side view of handle is rectangle, and the side length of handle is 10cm, and the lateral width of handle is 5cm, handle energy
Facilitate staff's carrying collecting box.
Because the material of base plate is stainless steel, the three-dimensional shape of base plate is cuboid, base plate left surface and right flank away from
From for 120cm, the distance between plate upper surface and lower surface are 10cm, and base plate leading flank is 50cm with the distance of trailing flank,
Stainless steel is corrosion-resistant strong, can strengthen the service life of equipment.
Because the material of left frame is Q235 steel, the three-dimensional shape of left frame is cuboid, left frame left surface and right flank away from
From for 10cm, the distance between left frame upper surface and lower surface are 90cm, and left frame leading flank is 50cm with the distance of trailing flank,
Q235 steel has good plasticity and welding performance, and forming ability very well and has certain intensity, and Q235 steel price is relatively
Cheaply, cost performance is high, and Practical Performance is good, so both can be cost-effective from Q235 steel, the use of this equipment can be extended again
Life-span.
Because the first motor and the second motor are servomotor, the rated power of servomotor is 0.6KW, servomotor
Rated voltage is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, the volume of servomotor
Determining rotating speed is 3000rpm, and servomotor anti-overload ability is strong, and high speed performance is good, can be precisely controlled its rotating speed.
(3)Beneficial effect
Invention achieves and can reduce labor strength, effect time saving and energy saving, simple to operate, staff can be by originally setting
The drilling operation realizing carbon fiber composite article of standby automation, not only easy to operate, and operating efficiency can be improved.
Brief description
Fig. 1 is the first main structure diagram of the present invention.
Fig. 2 is the second main structure diagram of the present invention.
Fig. 3 is the third main structure diagram of the present invention.
Fig. 4 is the 4th kind of main structure diagram of the present invention.
Being labeled as in accompanying drawing:The left frame of 1-, 2- collecting box, 3- support bar, 4- first electric pushrod, 5- base plate, 6- operates
Platform, 7- first fixed plate, 8- through hole, 9- push pedal, 10- briquetting, 11- groove, 12-L type support, 13- jacking block, 14- second is electronic
Push rod, 15- baffle plate, 16- drill bit, 17- first motor, 18- the 3rd electric pushrod, 19- pole, 20- slide rail, 21- slide block, 22-
Gear, 23- second motor, 24- second fixed plate, 25- tooth bar, 26- top board, 27- push rod, 28- reinforcement, 29- circular hole, 30-
Placing box, 31- rubber blanket, 32- handle.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
Embodiment 1
A kind of carbon fiber composite article high efficiency rig, as Figure 1-4, include left frame 1, collecting box 2, support bar 3,
First electric pushrod 4, base plate 5, operating desk 6, the first fixed plate 7, push pedal 9, briquetting 10, L-type support 12, jacking block 13, second electricity
Dynamic push rod 14, baffle plate 15, drill bit 16, the first motor 17, the 3rd electric pushrod 18, pole 19, slide rail 20, slide block 21, gear 22,
Second motor 23, the second fixed plate 24, tooth bar 25, top board 26 and push rod 27, base plate 5 top left side is welded with left frame 1, base plate 5
Top right side is symmetrical to be welded with support bar 3, and base plate 5 top between left frame 1 and support bar 3 is placed with collecting box 2, and two
On base plate 5 top between support bar 3, the first electric pushrod 4 is connected with by the connected mode of bolt, two support bar 3 upper end is welded
It is connected to operating desk 6, on operating desk 6, middle part has groove 11, in groove 11, is placed with push pedal 9, push pedal 9 is middle with operating desk 6 all
Have size identical through hole 8, the first electric pushrod 4 upper end is connected with the first fixed plate 7 by the connected mode of screw thread, first
Fixed plate 7 base plate 5 is symmetrical to be welded with push rod 27, push rod 27 upper end pass through operating desk 6 and push pedal 9 by way of welding even
Connect, what operating desk 6 top had is welded with baffle plate 15, the connected mode that baffle plate 15 passes on left bolt is connected with the second electric pushrod
14, the connected mode that the second electric pushrod 14 passes on left screw thread is connected with jacking block 13, and jacking block 13 is located on the right side of groove 11, left frame
1 upper end is welded with top board 26, and top board 26 bottom is connected with slide rail 20 and the second fixed plate 24 by the connected mode of bolt, and second
Fixed plate 24 is located on the right side of slide rail 20, and slide rail 20 right side slidingtype is connected with slide block 21, and slide block 21 is coordinated with slide rail 20, slide block 21
Right side is connected with tooth bar 25 by the connected mode of bolt, and the second fixed plate 24 lower end is connected with the by the connected mode of bolt
Two motors 23, the output shaft of the second motor 23 front side is connected with gear 22, gear 22 and tooth bar 25 by the connected mode of flat key
Engagement, tooth bar 25 lower end is connected with pole 19 by the connected mode of bolt, and pole 19 middle part is symmetrical to be welded with L-type support
12, L-type support 12 lower end is welded with briquetting 10, and pole 19 lower end is connected with the 3rd electric pushrod by the connected mode of bolt
18, the 3rd electric pushrod 18 lower end is connected with the first motor 17, the output of the first motor 17 lower end by the connected mode of bolt
Axle is connected with drill bit 16 by shaft coupling, and drill bit 16 is located at directly over through hole 8.
Also include reinforcement 28, between top board 26 and left frame 1, be welded with reinforcement 28, reinforcement 28 upper end is fixed on top
On plate 26 bottom, reinforcement 28 lower end is fixed on left frame 1 right flank, and top board 26, reinforcement 28 and left frame 1 are triangle,
The thickness of reinforcement 28 is 3cm.
Left frame 1 uniformly has a circular hole 29, circular hole 29 be shaped as cylindrical, the depth of circular hole 29 is 6cm, circular hole 29
Basal diameter be 4cm, the inner surface of circular hole 29 is rough plane, and the distance between adjacent circular hole 29 is 15cm.
Also include placing box 30, left frame 1 right side central is connected with placing box 30, placing box by the connected mode of bolt
30 three-dimensional shape is cuboid, and the length of placing box 30 is 15cm, and the width of placing box 30 is 20cm, the height of placing box 30
For 25cm.
Also include rubber blanket 31, rubber blanket 31 is gluedd joint in briquetting 10 lower end, and the three-dimensional shape of rubber blanket 31 is cuboid, rubber
The length of rubber cushion 31 is 10cm, and rubber blanket 31 width is 8cm, and the thickness of rubber blanket 31 is 4cm, and the thickness of rubber blanket 31 is jacking block
/ 2nd of 13.
Also include handle 32, the collecting box 2 outer wall left and right sides is symmetrically welded with handle 32, and handle 32 is fixed on collecting box
On 2 outer wall, the side view of handle 32 is rectangle, and the side length of handle 32 is 10cm, and the lateral width of handle 32 is
5cm.
The material of base plate 5 is stainless steel, and the three-dimensional shape of base plate 5 is cuboid, the distance of base plate 5 left surface and right flank
For 120cm, the distance between base plate 5 upper surface and lower surface are 10cm, and base plate 5 leading flank is 50cm with the distance of trailing flank.
The material of left frame 1 is Q235 steel, and the three-dimensional shape of left frame 1 is cuboid, the distance of left frame 1 left surface and right flank
For 10cm, the distance between left frame 1 upper surface and lower surface are 90cm, and left frame 1 leading flank is 50cm with the distance of trailing flank.
First motor 17 and the second motor 23 are servomotor, and the rated power of servomotor is 0.6KW, servomotor
Rated voltage is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, the volume of servomotor
Determining rotating speed is 3000rpm.
Operation principle:When needing to carry out drilling operation to carbon fiber composite article, carbon fiber is first combined by staff
Product is put in the groove 11 on operating desk 6, after the completion of placement, starts the second motor 23, controls the second motor 23 to turn counterclockwise
Dynamic, the second motor 23 band moving gear 22 rotates counterclockwise, and gear 22 band carry-over bar 25 moves downward, and tooth bar 25 drives its lower end even
Connection device moves downward, and after carbon fiber composite article is fixed by briquetting 10, controls the second motor 23 to stop operating.Start the
One motor 17, the first motor 17 drives drill bit 16 to rotate, and controls the 3rd electric pushrod 18 to extend, the 3rd electric pushrod 18 promotes the
One motor 17 and drill bit 16 move downward, and drill bit 16 carries out drilling operation to carbon fiber composite article, control the after the completion of boring
Three electric pushrods 18 shorten, and the 3rd electric pushrod 18 drives the first motor 17 and drill bit 16 to move upwards, when drill bit 16 returns to just
Behind beginning position, control the 3rd electric pushrod 18 and first stop motion.Start the second motor 23, control the second motor 23 up time
Pin rotates, and the second motor 23 band moving gear 22 rotates clockwise, and gear 22 band carry-over bar 25 moves upwards, and tooth bar 25 drives under it
End connection device moves upwards, after briquetting 10 returns to initial position, controls the second motor 23 to stop operating, control first is electronic
Push rod 4 extends, and the first electric pushrod 4 promotes the first fixed plate 7 to move upwards, and the first fixed plate 7 promotes push rod 27 to move upwards,
Push rod 27 promotes push pedal 9 to move upwards, and push pedal 9 promotes carbon fiber composite article to move upwards, when push pedal 9 top and operating desk 6
When top is located at same level, control the first electric pushrod 4 stop motion.The second electric pushrod 14 is controlled to extend, the second electricity
Dynamic push rod 14 promotes jacking block 13 to left movement, and jacking block 13 promotes carbon fiber composite article to left movement, when carbon fiber composite article
After falling in collecting box 2, the second electric pushrod 14 is controlled to shorten, the second electric pushrod 14 drives jacking block 13 to move right, and works as top
After block 13 returns to initial position, control the second electric pushrod 14 stop motion, control the first electric pushrod 4 to shorten, first is electronic
Push rod 4 drive the first fixed plate 7 move downward, the first fixed plate 7 drive push rod 27 move downward, push rod 27 drive push pedal 9 to
Lower motion, after push pedal 9 returns to initial position, controls the first electric pushrod 4 stop motion, staff is by collecting box 2 afterwards
Interior carbon fiber composite article collects.
Because also including reinforcement 28, between top board 26 and left frame 1, it is welded with reinforcement 28, reinforcement 28 upper end is fixed
On top board 26 bottom, reinforcement 28 lower end is fixed on left frame 1 right flank, and top board 26, reinforcement 28 and left frame 1 constitute triangle
Shape, the thickness of reinforcement 28 is 3cm, and reinforcement 28 can increase stabilization of equipment performance.
Because left frame 1 uniformly has a circular hole 29, circular hole 29 be shaped as cylindrical, the depth of circular hole 29 is 6cm, circle
The basal diameter in hole 29 is 4cm, and the inner surface of circular hole 29 is rough plane, and the distance between adjacent circular hole 29 is 15cm,
Circular hole 29 can effectively save material.
Because also including placing box 30, left frame 1 right side central is connected with placing box 30 by the connected mode of bolt, puts
The three-dimensional shape putting case 30 is cuboid, and the length of placing box 30 is 15cm, and the width of placing box 30 is 20cm, placing box 30
It is highly 25cm, placing box 30 energy placing articles, staff can be facilitated to work, also can prevent article from losing.
Because also including rubber blanket 31, rubber blanket 31 is gluedd joint in briquetting 10 lower end, and the three-dimensional shape of rubber blanket 31 is rectangular
Body, the length of rubber blanket 31 is 10cm, and rubber blanket 31 width is 8cm, and the thickness of rubber blanket 31 is 4cm, the thickness of rubber blanket 31
It is 1/2nd of jacking block 13, rubber blanket 31 can make material fix more firm, improve the precision of boring.
Because also including handle 32, the collecting box 2 outer wall left and right sides is symmetrically welded with handle 32, and handle 32 is fixed on receipts
On the outer wall of header 2, the side view of handle 32 is rectangle, and the side length of handle 32 is 10cm, the side width of handle 32
Spend for 5cm, handle 32 can facilitate staff's carrying collecting box 2.
Because the material of base plate 5 is stainless steel, the three-dimensional shape of base plate 5 is cuboid, base plate 5 left surface and right flank
Distance is 120cm, and the distance between base plate 5 upper surface and lower surface are 10cm, and base plate 5 leading flank with the distance of trailing flank is
50cm, stainless steel is corrosion-resistant strong, can strengthen the service life of equipment.
Because the material of left frame 1 is Q235 steel, the three-dimensional shape of left frame 1 is cuboid, left frame 1 left surface and right flank
Distance is 10cm, and the distance between left frame 1 upper surface and lower surface are 90cm, and left frame 1 leading flank with the distance of trailing flank is
50cm, Q235 steel has good plasticity and welding performance, and forming ability very well and has certain intensity, Q235 steel price
Relatively cheap, cost performance is high, and Practical Performance is good, so both can be cost-effective from Q235 steel, this equipment can be extended again
Service life.
Because the first motor 17 and the second motor 23 are servomotor, the rated power of servomotor is 0.6KW, servo electricity
The rated voltage of machine is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, servomotor
Rated speed be 3000rpm, servomotor anti-overload ability is strong, and high speed performance is good, can be precisely controlled its rotating speed.
Embodiment described above only have expressed the preferred embodiment of the present invention, and its description is more concrete and detailed, but simultaneously
Therefore the restriction to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, some deformation, improvement and replacement can also be made, these broadly fall into this
Bright protection domain.Therefore, the protection domain of patent of the present invention should be defined by claims.