CN106425775B - A kind of belt sander - Google Patents
A kind of belt sander Download PDFInfo
- Publication number
- CN106425775B CN106425775B CN201611110247.4A CN201611110247A CN106425775B CN 106425775 B CN106425775 B CN 106425775B CN 201611110247 A CN201611110247 A CN 201611110247A CN 106425775 B CN106425775 B CN 106425775B
- Authority
- CN
- China
- Prior art keywords
- abrasive band
- upper roller
- mainframe
- roller
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 238000005498 polishing Methods 0.000 claims abstract description 49
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 230000003028 elevating effect Effects 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims abstract description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 6
- 239000010935 stainless steel Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 50
- 230000004888 barrier function Effects 0.000 claims description 18
- 238000012937 correction Methods 0.000 claims description 17
- 239000002173 cutting fluid Substances 0.000 claims description 17
- 239000003638 chemical reducing agent Substances 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 238000000227 grinding Methods 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000003993 interaction Effects 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- -1 acryl Chemical group 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000013307 optical fiber Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to a kind of belt sanders, being mainly used for stainless steel surface goes removing oxide layer that work piece surface is made to reach seven color hairline effects, including mainframe, polishing mechanism, elevating mechanism, feeding mechanism and hydrojet mechanism, the mainframe is placed on the ground, the polishing mechanism, feeding mechanism and hydrojet mechanism are arranged in mainframe lower portion, the feeding mechanism level is mounted on mainframe middle lower portion, the feeding mechanism is multipair roller arrangement, in vertical direction, the feeding mechanism is located at the elevating mechanism top for its direction and input and output material direction；Polishing mechanism is mounted on mainframe top；The two sides of the bottom of polishing mechanism are arranged in hydrojet mechanism, and when being polished, hydrojet mechanism provides liquid for the contact surface of polishing mechanism and workpiece.Overall operation of the present invention is stablized, and automatic adjustment lifting and automatic abrasive belt deviation-correcting function improve production efficiency, it reduces production cost and improves the treatment effect on work piece surface, equipment sealing effect is more preferable, reduces noise, safety and durability are improved, is easy to be extended and applied.
Description
Technical field
The present invention relates to a kind of polishing machine more particularly to a kind of pair of stainless steel metal plate carry out polishing wire drawing, oil abrasion or
Belt sander after polishing for mirror-finishing and carrying out titanizing, plate metalworking.
Background technique
Currently, it is very extensive to carry out polishing wire drawing to the planar products such as sheet metal stone material surface.Processed
Cheng Zhong is still thrown using original ground mostly currently on the market in order to quickly remove the distinctive superhard matter oxide layer in metal surface
Machine or hand polish equipment also have part abrasive band type plate glazing calender, but the deviation in polishing machine abrasive band does not automatically control mostly,
There are huge strength in running at high speed for abrasive band grooving roll, and the vibration of equipment is too big, and the shake line that finished product comes out clearly, is examined
Electrical component is surveyed using optoelectronic induction, sensitivity and service life and high failure rate, the adjusting of previous equipment plate thickness
The thickness of plate is mainly handled with adjusting upper roll, majority is manual operations, and complete machine is cumbersome, and unstable product quality,
The waterproof effect of machine is undesirable, and cutting fluid is easily outer to be stayed, and the polishing again for middle thick stainless steel materials cannot reach client and want
It asks, the process velocity of product and use cannot all reach customer requirement.
Summary of the invention
In order to solve the deficiencies in the prior art, the present invention provides one kind can automatic deviation correction, fiber laser arrays, damping
The belt sander that performance is good, more stable, automatic adjustment workpiece height, cutting power are stronger, safer.
The technical solution adopted by the present invention is as follows: a kind of belt sander, including mainframe, polishing mechanism, elevating mechanism,
Feeding mechanism and hydrojet mechanism, the mainframe are placed on the ground, the polishing mechanism, feeding mechanism and the setting of hydrojet mechanism
In mainframe lower portion, the feeding mechanism level is mounted on mainframe lower part, and the feeding mechanism is multipair roller knot
In vertical direction, the feeding mechanism is located at the elevating mechanism top for structure, direction and input and output material direction；Polishing mechanism installation
On mainframe top；The two sides of the bottom of polishing mechanism are arranged in hydrojet mechanism, and when being polished, hydrojet mechanism is polishing mechanism
Liquid is provided with the contact surface of workpiece.
The hydrojet mechanism includes two cuttings fluid flow tube, liquid barrier and liquid-collecting box, and the cutting fluid flow tube is mounted on sand
Band grooving roll two sides, the cutting fluid flow tube bottom are equipped with multiple equidistant fan-shaped flat mouth nozzles, and the cutting fluid flow tube is adopted
With the fan-shaped water spray of pressurization；Liquid barrier is provided on the outside of the every cutting fluid flow tube, the liquid barrier is stainless steel material, described
Real seam welding at the top of liquid barrier top and mainframe, the liquid barrier bottom extend to plane where transmission upper roller, the gear liquid
Plate side and the seam welding of frame plate reality；The liquid-collecting box is mounted on hoistable platform bottom, and the liquid-collecting box is ear suspension type pull
Structure, the liquid-collecting box bottom are equipped with drainage hole.
Preferably, the elevating mechanism includes hoistable platform, frame plate, dovetail slide block, deceleration lift and platform liter
Motor drops, and the hoistable platform is limited in four support columns of the mainframe by dovetail slide block, and the frame plate is vertical
Hoistable platform two sides are welded in, the deceleration lift is separately mounted at four support legs of mainframe there are four being total to, described
Deceleration lift is threadedly coupled by elevating screw with hoistable platform, there are two the platform lifting motor is total to, positioned at mainframe
Bottom, and feed inlet and unidirectional two deceleration lifts of discharge port form one group with corresponding platform lifting motor, together
It being attached between group deceleration lift by connecting rod, deceleration lift is connected by shaft coupling with platform lifting motor, and two groups
Platform lifting motor drives four deceleration lifts to control the lifting of integral lifting platform simultaneously.
Preferably, the feeding mechanism include six pairs of live-rollers, bearing block, drive cylinder, it is double enter transmission speed reducer and biography
Dynamic motor；Wherein, each pair of live-roller includes transmission upper roller and transmission lower roll, and transmission upper roller and transmission lower roll are pacified by bearing block
In frame plate, each pair of transmission upper roller and transmission lower roll enter transmission speed reducer by pair and are driven；Positioned at the transmission
Third, the 4th pair of live-roller among roller is more smaller than other four pairs of live-rollers；The drive cylinder shares six pairs, respectively mating peace
Mounted in transmission upper roller one end；It is described it is double enter transmission speed reducer altogether there are three, every two is driven lower roll and is connected by sprocket wheel, and passes through
Hooks coupling universal coupling enters transmission speed reducer with pair and connect, and described pair enters transmission speed reducer and be connected by shaft coupling with driving motor.
The polishing mechanism includes polishing roll, abrasive band upper roller, abrasive band, correction adjustment device, grooving roll hanging bracket, upper roller
Support frame, abrasive band upper roller support cylinder, heavy-duty motor and grooving roll support frame；Wherein, the polishing roll includes abrasive band fluting
Roller and grinding support bottom roller, the grinding support bottom roller and six transmission lower rolls are in same plane and are located at six transmission lower rolls
Center, the abrasive band grooving roll by grooving roll hanging bracket be fixed on grinding support bottom roller surface；On described
Roller support frame is Y type, and the surface of grooving roll hanging bracket is arranged in, and the grooving roll support frame is mounted on the abrasive band fluting
In roll bearing seat, structure is the removable slide construction of V-arrangement, and the abrasive band upper roller is fixed in mainframe by upper roller support frame
Upper lateral part, abrasive band upper roller both ends are fixed on above upper roller support frame by bearing block, and the abrasive band upper roller support cylinder connects
Roller support frame and grooving roll hanging bracket are connected, and is located at the two center；The abrasive band is stretched in abrasive band upper roller and abrasive band is opened
Outside grooved roller, abrasive band work is faced outwardly, and the heavy-duty motor is installed below mainframe, and abrasive band grooving roll one end passes through belt
Transmission mechanism is connected with heavy-duty motor；
The correction adjustment device includes rectifying cylinder, rectifying cylinder adjusting screw rod and fiber switch, the rectifying cylinder
Top is mounted below upper roller support frame, and the rectifying cylinder bottom carries out spiral with grooving roll hanging bracket and fixes, described to entangle
Inclined cylinder adjusts screw rod and is horizontally set on rectifying cylinder left and right stroke both ends, and the fiber switch is mounted at the edge line of abrasive band,
For detecting abrasive band along the offset of abrasive band upper roller axial direction, after rectifying cylinder, which receives fiber switch, detects the offset in abrasive band,
Correction adjustment device is rotated by shaft drives upper roller swing in abrasive band to reset abrasive band.
Preferably, it is equipped with double-deck rack door-plate on the right side of the hoistable platform, is installed on the internal layer of the rack door-plate
There are acryl transparent doors and sealing joint strip, the outer layer of the rack door-plate is equipped with the two transparent acrylic windows in left and right, the throwing
Corresponding plastic-spraying holster shell is configured on the outside of ray machine.
Preferably, aerodynamic brake module is installed on the belt pulley of the heavy-duty motor.
Preferably, the abrasive band fluting roller surface is equipped with a plurality of twill, and the twill and abrasive band grooving roll horizontal plane are in 45
Angle dextrorotation is spent, the hardness of the abrasive band grooving roll rubber surface is specific customization, and breast roll is solid roll by dynamic balancing
Adjustment and modifier treatment.
Preferably, air gauge is installed in grooving roll hanging bracket side and abrasive band upper roller supports cylinder lifter switch.
Preferably, the polishing machine uses modularity control, PLC Programming, using human-computer interaction touch screen to described
Polishing machine is controlled.
The beneficial effects of the present invention are: present invention employs the upper rollers that upper roller support cylinder in abrasive band is used to support independent suspension
Support frame, so that polishing machine overall operation more balance and stability；Abrasive band fluting roller surface, which is equipped with a plurality of twill, to be made running at high speed
The shake schlieren sound of middle generation is small；Using the deviation in correction adjustment device and optical fiber induction the adjust automatically abrasive band in abrasive band, realize
Automatic centering detection, optical fiber can pollute the performance for keeping brilliant under environment；Hoistable platform can be automatically controled the lifting of platform；It adopts
With the speed of man-machine interactive touch screen control complete machine, pressure, water flow, the adjustment of upper lower compression roller；Can a key failure autostop, use
Double-deck rack door-plate and plastic-spraying holster shell, keeps equipment sealing effect more preferable, reduces noise, improves safety and durable
Property.
Detailed description of the invention
Examples of the present invention will be described by way of reference to the accompanying drawings, in which:
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is main view of the invention；
Fig. 3 is right side elevational view of the invention；
Fig. 4 is liquid barrier and the rack door-plate location drawing of the invention；
Fig. 5 is plastic-spraying holster shell figure of the invention.
Wherein, 1, mainframe, 11, rack door-plate, 12, transparency window, 21, hoistable platform, 22, dovetail slide block, 23, deceleration liter
Drop machine, 24, platform lifting motor, 25, frame plate, 31, live-roller, 311, transmission upper roller, 312, transmission lower roll, 32, bearing
Seat, 33, drive cylinder, 34, it is double enter transmission speed reducer, 35, driving motor, 41, polishing roll, 411, abrasive band grooving roll, 412, grind
Mill support bottom roller, 42, abrasive band upper roller, 43, abrasive band, 44, correction adjustment device, 441, rectifying cylinder, 442, rectifying cylinder adjusting
Screw rod, 443, fiber switch, 45, grooving roll hanging bracket, 46, upper roller support frame, 47, abrasive band upper roller support cylinder, 471, gas
Pressure table, 472, abrasive band upper roller support switching cylinder, 48, heavy-duty motor, 481, aerodynamic brake module, 49, grooving roll support frame,
51, fluid flow tube, 52, liquid barrier, 53, liquid-collecting box, 6, plastic-spraying holster shell are cut.
Specific embodiment
Below in conjunction with Detailed description of the invention and specific embodiment, the present invention is described in further detail:
As shown in Figures 1 to 5, a kind of belt sander, including mainframe 1, polishing mechanism, elevating mechanism, feeding mechanism
With hydrojet mechanism, the mainframe 1 is placed on the ground, and the polishing mechanism, feeding mechanism and hydrojet mechanism are arranged in host
1 lower portion of frame, the feeding mechanism level are mounted on 1 lower part of mainframe, and the feeding mechanism is multipair roller arrangement,
In vertical direction, the feeding mechanism is located at the elevating mechanism top for direction and input and output material direction；Polishing mechanism is mounted on master
1 top of rack；The two sides of the bottom of polishing mechanism are arranged in hydrojet mechanism, and when being polished, hydrojet mechanism is polishing mechanism and work
The contact surface of part provides liquid.
Preferable scheme is that the hydrojet mechanism includes two cutting fluid flow tubes 51, liquid barrier 52 and liquid-collecting box 53, it is described
Cutting fluid flow tube 51 is mounted on 411 two sides of abrasive band grooving roll, and 51 bottom of cutting fluid flow tube is equipped with multiple equidistant sectors
Flat mouth nozzle, the cutting fluid flow tube 51 is using the fan-shaped water spray of pressurization；Gear liquid is provided on the outside of the every cutting fluid flow tube 51
Plate 52, the liquid barrier 52 are stainless steel material, the real seam welding in 52 top of liquid barrier and 1 top of mainframe, the gear liquid
52 bottom of plate extends to transmission 311 place plane of upper roller, 52 side of liquid barrier and the real seam welding of frame plate 25；The collection
Liquid box 53 is mounted on 21 bottom of hoistable platform, and the liquid-collecting box 53 is ear suspension type drawing structure, and bottom is equipped with drainage hole, favorably
In comprehensive no dead angle hydrojet, and drawing and pulling type structure is convenient to clean cutting impurity.
The liquid barrier 52 connects two-by-two with frame plate, and with connect at the top of the mainframe of top 1, polishing machine is placed in
One just below in closure of openings space, the liquid generated in work is led through liquid barrier 52 rearwards into liquid-collecting box 53, and liquid is again
It is flowed out in the automatic filtering machine to match by the drainage hole of 53 lower section of liquid-collecting box, carries out standard for the automatic fitration of cutting fluid
It is standby, reduce pollution of the liquid to polishing machine, ensured the cleaning of production process, reaches cutting fluid recycling.
Preferable scheme is that the elevating mechanism includes hoistable platform 21, frame plate 25, dovetail slide block 22, slowing down rises
Drop machine 23 and platform lifting motor 24, the hoistable platform 21 are limited in the mainframe 1 four supports by dovetail slide block 22
In column, 25 vertical welding of frame plate is installed there are four being total to respectively in 21 two sides of hoistable platform, the deceleration lift 23
At four support legs of mainframe 1, the deceleration lift 23 is threadedly coupled by elevating screw with hoistable platform 21, described
There are two platform lifting motor 24 is total, it is located at 1 bottom of mainframe, and feed inlet and the unidirectional two decelerations lifting of discharge port
Machine 23 forms one group with corresponding platform lifting motor 24, is attached, is slowed down by connecting rod between deceleration lift 23 with organizing
Elevator 23 is connected by shaft coupling with platform lifting motor 24, two four deceleration liftings of the driving simultaneously of group platform lifting motor 24
Machine 23 controls the lifting of integral lifting platform 21, and the lifting of its integral lifting platform 21 is controlled by PLC to be synchronized, can be real
Existing touch screen human-computer interaction is automatically adjusted to be suitble to the thickness and grinding pressure of workpiece.
Preferable scheme is that the feeding mechanism include six pairs of live-rollers 31, bearing block 32, drive cylinder 33, it is double enter pass
Dynamic speed reducer 34 and driving motor 35；Wherein, each pair of live-roller 31 includes transmission upper roller 311 and transmission lower roll 312, is driven upper roller
311 are mounted in frame plate 25 by bearing block 32 with transmission lower roll 312, each pair of transmission upper roller 311 and transmission lower roll 312
By it is double enter transmission speed reducer 34 be driven；Third, the 4th pair of live-roller 31 among the live-roller 31 is than other
Four pairs of live-rollers 31 are smaller；The drive cylinder 33 shares six pairs, mating respectively to be mounted on transmission 311 one end of upper roller；It is described double
Enter transmission speed reducer 34 altogether there are three, every two is driven lower roll 311 and is connected by sprocket wheel, and by Hooks coupling universal coupling and double enters to pass
Dynamic speed reducer 34 connects, and described pair enters transmission speed reducer 34 and be connected by shaft coupling with driving motor 35, to reach synchronous
Transmission, realizes that the steady of workpiece determines input and output.
Preferable scheme is that the polishing mechanism includes polishing roll 41, abrasive band upper roller 42, abrasive band 43, correction adjustment device
44, grooving roll hanging bracket 45, upper roller support frame 46, abrasive band upper roller support cylinder 47, heavy-duty motor 48 and grooving roll support
Frame 49；Wherein, the polishing roll 41 includes abrasive band grooving roll 411 and grinding support bottom roller 412, and the grinding supports bottom roller 412
The center that lower roll 312 is in same plane and is located at six transmission lower rolls 312, the abrasive band grooving roll are driven with six
411 are fixed on the surface of grinding support bottom roller 412 by grooving roll hanging bracket 45；The upper roller support frame 46 is Y type, if
It sets in the surface of grooving roll hanging bracket 45, the grooving roll support frame 49 is mounted on 411 bearing block of abrasive band grooving roll
On, structure is the removable slide construction of V-arrangement, and the grooving roll support frame 49 is customization support frame；The abrasive band upper roller 42
It is fixed on 1 inside upper part of mainframe by upper roller support frame 46,42 both ends of abrasive band upper roller are fixed on by bearing block 32
46 top of roller support frame, the abrasive band upper roller support cylinder 47 connects upper roller support frame 46 and grooving roll hanging bracket, and is located at
The two center；The abrasive band 43 is stretched in outside abrasive band upper roller 42 and abrasive band grooving roll 411, and abrasive band work faces outwardly, described
Heavy-duty motor 35 is installed on 1 lower section of mainframe, and described 411 one end of abrasive band grooving roll passes through belt gear and high-power electricity
Machine 35 is connected, to reach the cutting effect of stable high speed, processing plate face will not go out other unfavorable conditions.
The solid round steel of material of the grinding support bottom roller 412, dynamic balancing adjustment quenched by destressing and surface add
Thick chromium plating process, wearability, flatness and stability greatly improve.
The correction adjustment device 44 includes rectifying cylinder 441, rectifying cylinder adjusting screw rod 442 and fiber switch 443, institute
It states and is mounted on 46 lower section of upper roller support frame, 441 bottom of rectifying cylinder and grooving roll hanging bracket 45 at the top of rectifying cylinder 441
It carries out spiral to fix, the rectifying cylinder adjusts screw rod 442 and is horizontally set on 441 left and right stroke both ends of rectifying cylinder, the light
Fine switch 443 is mounted at 43 edge line of abrasive band, for detecting the offset axial along abrasive band upper roller 42 of abrasive band 43, when correction gas
After cylinder 441 receives the offset that fiber switch 443 detects abrasive band 43, correction adjustment device 44 is rotated by shaft and is driven on abrasive band
The swing of roller 42 resets abrasive band 43.The correction adjustment device 44 adjusts screw rod by the rectifying cylinder that rectifying cylinder 441 is stretched out
442, which swing, can drive abrasive band upper roller 42 to swing, and in the case where fiber switch 443 and PLC provide signal position-limiting action, work as sand
When 43 inside lateral deviation of band, rectifying cylinder 441 is swung to the left drives abrasive band to deviate outward, otherwise swings to the right, to reach non-
Often stable machining width, protects abrasive band not to be destroyed.
Preferable scheme is that being equipped with double-deck rack door-plate 11, the rack door-plate 11 on the right side of the hoistable platform 21
Internal layer on acryl transparent doors and sealing joint strip be installed, the rack door-plate 11 is equipped with the two transparent acrylic windows in left and right
12, be configured with corresponding plastic-spraying holster shell 6 on the outside of the polishing machine, the whole frame of plastic-spraying holster shell 6 cover in complete machine surrounding and
Top, inlet port and outlet port are equipped with opening so that workpiece can pass in and out, and the two sides vertical with input and output material direction are respectively mounted
There is removable two fans door to keep equipment sealing effect more preferable convenient for observing the disengaging of workpiece, reduce noise, improve safety
With durability and aesthetics.
Preferable scheme is that 411 surface of abrasive band grooving roll is equipped with a plurality of twill, the twill and abrasive band grooving roll water
Plane is in 45 degree of angle dextrorotation, and the spacing between the twill groove depth and twill is 8mm, and the abrasive band grooving roll 411 is straight
Diameter is 250mm-500mm, and 411 material of abrasive band grooving roll is black import rubber, and rubber hardness moves flat between 45-60
Weighing apparatus verification 1300 turns or more, residual volume 3.6g hereinafter, error within 5 degree.The data of the abrasive band grooving roll 411 are by anti-
The optimum that multiple Adjustment Tests are obtained, with this condition, the dynamic balancing of rubber hardness and grooving roll reaches requirement, polishing machine
The shake schlieren generated in running at high speed is rung just small.
Preferable scheme is that installing air gauge 471 and abrasive band upper roller support gas in 45 side of grooving roll hanging bracket
Cylinder lifter switch 472 cooperates rectifying cylinder 441 to realize the automatic deviation correction in abrasive band 43 by fiber switch 443, and pressure gauge 471 can
To monitor air pressure change in real time, upper roller support cylinder lifter switch 472 can very easily make abrasive band 43 be tensioned and be loosened,
Easily replacement.
Preferable scheme is that being equipped with aerodynamic brake module 351, the brake on the belt pulley of the heavy-duty motor 35
Module is a greatly promotion for equipment safety performance convenient for emergency stop when equipment fault and emergency processing in emergency circumstances.
Preferable scheme is that the polishing machine uses modularity control, PLC Programming, using human-computer interaction touch screen
The polishing machine is controlled.The human-computer interaction touch screen is to the speed of complete machine, quantity, failure reset, fault alarm control
System, reaches hommization operation and simpler tune machine process.
The course of work of the invention is, adjusts transmission speed and hoistable platform 21 in man-machine touch screen according to plate thickness
Whole height is to adapt to workpiece thickness, and workpiece enters from feed inlet, by first three to biography under the transmission of driving motor 35
Dynamic roller 31, the meeting of drive cylinder 33 automatic identification enter data and generate pushing or rise to adapt to its thickness, are driven upper roller 311 and biography
Dynamic lower roll 312 is under the transmission of driving motor 35, so that the workpiece that rubs, makes workpiece reach abrasive band grooving roll 411 and grinding
It supports between bottom roller 412, abrasive band 43 runs at high speed under the transmission of abrasive band grooving roll 411,43 surface of abrasive band and work piece surface
High-speed friction is carried out, the oxide layer of work piece surface or other materials are machined away, is aided with the cutting that cutting fluid flow tube 51 sprays
After liquid is lubricated cooling to abrasive band 43 and work piece surface, three pairs of live-rollers 31 after being then passed through achieve the purpose that cutting polishing.
Abrasive band 43 is subject to processing the influence of part surface condition and equipment complex balance in process, exists in the reality of abrasive band inclined
Position phenomenon, fiber switch 48 feeds back to PLC after detecting exception at this time, and signal feeds 441 generation of rectifying cylinder movement, realizes complete
The purpose of correction is automatically tracked, for air gauge 471 convenient for observation barometric information, whether the pressure for understanding each cylinder is up to standard, passes through
Control of the upper roller support completion of cylinder 47 in abrasive band to abrasive band upper roller 42 is controlled, realizes the replacement in abrasive band.
The beneficial effects of the present invention are: previous equipment disadvantage is carried out innovation upgrading by the present invention, so that stabilization of equipment performance
Reinforce, great raising has been obtained above in the quality of final products.Present invention employs abrasive band upper roller support cylinders for branch
The upper roller support frame for supportting independent suspension, so that polishing machine overall operation more balance and stability；Roller surface slot equipped with a plurality of in abrasive band
Twill keeps the shake schlieren generated in running at high speed sound small；Adjust automatically sand is incuded using the correction adjustment device and optical fiber in abrasive band
The deviation of band；Hoistable platform can be automatically controled the lifting of platform；Using the speed of human-computer interaction touch screen control complete machine, pressure,
Water flow, the adjustment of upper lower compression roller；Can a key failure autostop equipment made using double-deck rack door-plate and plastic-spraying holster shell
Sealing effect is more preferable, reduces noise, improves safety, aesthetics and durability.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention.This
Invention expands to any new feature disclosed in the present specification or any new combination, and any new method for disclosing or
The step of process or any new combination.
Claims (8)
1. a kind of belt sander, which is characterized in that including mainframe, polishing mechanism, elevating mechanism, feeding mechanism and liquid-spreader
Structure, the mainframe are placed on the ground, and the polishing mechanism, feeding mechanism and hydrojet mechanism are arranged in mainframe frame
Portion, the feeding mechanism it is horizontal be mounted on mainframe middle lower portion, the feeding mechanism is multipair roller arrangement, direction with
In vertical direction, the feeding mechanism is located at the elevating mechanism top in input and output material direction；Polishing mechanism is mounted on mainframe
Portion；The two sides of the bottom of polishing mechanism are arranged in hydrojet mechanism, and when being polished, hydrojet mechanism is connecing for polishing mechanism and workpiece
Contacting surface provides liquid；
The hydrojet mechanism includes two cuttings fluid flow tube, liquid barrier and liquid-collecting box, and the cutting fluid flow tube is mounted on abrasive band and opens
Grooved roller two sides, the cutting fluid flow tube bottom are equipped with multiple equidistant fan-shaped flat mouth nozzles, and the cutting fluid flow tube, which uses, to be added
The fan-shaped water spray of pressure；Liquid barrier is provided on the outside of the every cutting fluid flow tube, the liquid barrier is stainless steel material, the gear liquid
Real seam welding at the top of plate top and mainframe, the liquid barrier bottom extend to plane where transmission upper roller, the liquid barrier side
Face and the seam welding of frame plate reality；The liquid-collecting box is mounted on hoistable platform bottom, and the liquid-collecting box is ear suspension type drawing structure,
The liquid-collecting box bottom is equipped with drainage hole；The polishing mechanism includes polishing roll, abrasive band upper roller, abrasive band, correction adjustment device, opens
Grooved roller hanging bracket, upper roller support frame, abrasive band upper roller support cylinder, heavy-duty motor and grooving roll support frame；Wherein, the throwing
Smooth roll includes abrasive band grooving roll and grinding support bottom roller, and the grinding support bottom roller and six transmission lower rolls are in same plane simultaneously
The center of lower roll is driven positioned at six, the abrasive band grooving roll is fixed on grinding support bottom roller by grooving roll hanging bracket
Surface；The upper roller support frame is Y type, and the surface of grooving roll hanging bracket, the grooving roll support frame peace is arranged in
In the fluting roll bearing seat of the abrasive band, structure is the removable slide construction of V-arrangement, and the abrasive band upper roller is supported by upper roller
Frame is fixed on mainframe inside upper part, and abrasive band upper roller both ends are fixed on above upper roller support frame by bearing block, the sand
Band upper roller support cylinder connection upper roller support frame and grooving roll hanging bracket, and it is located at the two center；The abrasive band is stretched in
Outside abrasive band upper roller and abrasive band grooving roll, abrasive band work is faced outwardly, and the heavy-duty motor is installed below mainframe, and abrasive band is opened
Grooved roller one end is connected by belt gear with heavy-duty motor；
The correction adjustment device includes rectifying cylinder, rectifying cylinder adjusting screw rod and fiber switch, the rectifying cylinder top
It is mounted below upper roller support frame, the rectifying cylinder bottom carries out spiral with grooving roll hanging bracket and fixes, the correction gas
Cylinder adjusts screw rod and is horizontally set on rectifying cylinder left and right stroke both ends, and the fiber switch is mounted at the edge line of abrasive band, is used for
Abrasive band is detected along the offset of abrasive band upper roller axial direction, after rectifying cylinder, which receives fiber switch, detects the offset in abrasive band, is rectified a deviation
Regulating device is rotated by shaft drives upper roller swing in abrasive band to reset abrasive band.
2. a kind of belt sander according to claim 1, which is characterized in that the elevating mechanism include hoistable platform,
Dovetail slide block, deceleration lift, platform lifting motor and frame plate, the hoistable platform are limited in described by dovetail slide block
In four support columns of mainframe, the frame plate vertical welding in hoistable platform two sides, the deceleration lift altogether there are four,
It being separately mounted at four support legs of mainframe, the deceleration lift is threadedly coupled by elevating screw with hoistable platform,
There are two the platform lifting motor is total, it is located at mainframe bottom, and feed inlet and unidirectional two decelerations of discharge port rise
Drop machine forms one group with corresponding platform lifting motor, is attached between deceleration lift by connecting rod with organizing, lifting of slowing down
Machine is connected by shaft coupling with platform lifting motor, and two group platform lifting motors drive four deceleration lifts whole to control simultaneously
The lifting of body hoistable platform.
3. a kind of belt sander according to claim 1, which is characterized in that the feeding mechanism includes six pairs of transmissions
Roller, bearing block, drive cylinder, bearing block, it is double enter transmission speed reducer and driving motor；Wherein, each pair of live-roller includes in transmission
Roller and transmission lower roll, transmission upper roller and transmission lower roll pass through bearing block and are mounted in frame plate, each pair of transmission upper roller and biography
Dynamic lower roll enters transmission speed reducer by pair and is driven；Third, the 4th pair of live-roller among the live-roller is than other
Four pairs of live-rollers are smaller；The drive cylinder shares six pairs, mating respectively to be mounted on transmission upper roller both ends；Described pair enters transmission and subtracts
There are three fast machine is total, every two is driven lower roll and is connected by sprocket wheel, and enters transmission speed reducer with pair by Hooks coupling universal coupling and connect,
Described pair enters transmission speed reducer and is connected by shaft coupling with driving motor.
4. a kind of belt sander according to claim 2, which is characterized in that be equipped with bilayer on the right side of the hoistable platform
Rack door-plate, acryl transparent doors and sealing joint strip be installed on the internal layer of the rack door-plate, the rack door-plate it is outer
Layer is equipped with the two transparent acrylic windows in left and right, is configured with corresponding plastic-spraying holster shell on the outside of the polishing machine.
5. a kind of belt sander according to claim 1, which is characterized in that pacify on the belt pulley of the heavy-duty motor
Equipped with aerodynamic brake module.
6. a kind of belt sander according to claim 1, which is characterized in that the abrasive band fluting roller surface is equipped with a plurality of
Twill, the twill and abrasive band grooving roll horizontal plane are in 45 degree of angle dextrorotation.
7. a kind of belt sander according to claim 1, which is characterized in that pacify in grooving roll hanging bracket side
It fills air gauge and abrasive band upper roller supports cylinder lifter switch.
8. a kind of belt sander according to claim 1, which is characterized in that the polishing machine uses modularity control,
PLC Programming controls the polishing machine using human-computer interaction touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110247.4A CN106425775B (en) | 2016-12-06 | 2016-12-06 | A kind of belt sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110247.4A CN106425775B (en) | 2016-12-06 | 2016-12-06 | A kind of belt sander |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106425775A CN106425775A (en) | 2017-02-22 |
| CN106425775B true CN106425775B (en) | 2019-03-12 |
Family
ID=58216059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611110247.4A Expired - Fee Related CN106425775B (en) | 2016-12-06 | 2016-12-06 | A kind of belt sander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106425775B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3831530B1 (en) * | 2019-12-04 | 2024-07-17 | BIESSE S.p.A. | Machine tool for the finishing of panels |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107627186A (en) * | 2017-09-28 | 2018-01-26 | 佛山科学技术学院 | A kind of flat polisher |
| CN108527090A (en) * | 2018-06-09 | 2018-09-14 | 廖先见 | A kind of full automatic planar polishing machine |
| CN108620994A (en) * | 2018-07-20 | 2018-10-09 | 李耀坤 | A kind of straight burr wire drawing machine |
| CN111922861A (en) * | 2018-09-18 | 2020-11-13 | 充爱明 | Polishing polisher |
| CN110142671A (en) * | 2019-06-14 | 2019-08-20 | 山西申泓智能科技有限公司 | A kind of abrasive band Pneuamtic deviation rectifier |
| CN111113234B (en) * | 2020-01-16 | 2024-05-31 | 张家港市圣鼎源制管有限公司 | Polishing device for threaded steel pipes |
| CN112643489B (en) * | 2020-12-28 | 2023-08-18 | 沙维特家私(宁波)有限公司 | Sanding equipment for furniture board processing |
| CN113894507A (en) * | 2021-11-02 | 2022-01-07 | 江苏福瑞斯精密机械科技有限公司 | Grinding roller processing method |
| CN115570483A (en) * | 2022-08-31 | 2023-01-06 | 广东新吉欣实业有限公司 | Full-automatic laser thickness measurement water mill abrasive belt grinding line |
| CN115229645B (en) * | 2022-08-31 | 2023-12-19 | 广东正嘉智能科技有限公司 | Full-automatic laser thickness measurement dry-grinding abrasive belt polishing machine |
| CN116352567A (en) * | 2022-08-31 | 2023-06-30 | 广东正嘉智能科技有限公司 | Full-automatic laser thickness measurement water frosted belt grinding equipment |
| CN115431142B (en) * | 2022-08-31 | 2023-10-20 | 正嘉科技(广东)有限公司 | Full-automatic laser thickness measurement dry grinding abrasive belt polishing line |
| CN115816244B (en) * | 2022-12-31 | 2023-10-10 | 徐州汉裕铝业股份有限公司 | Generator guard plate grinding device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6743084B1 (en) * | 2003-04-25 | 2004-06-01 | San Ford Machinery Co., Ltd. | Emery polishing machine |
| CN201249394Y (en) * | 2008-08-12 | 2009-06-03 | 海门市森达装饰材料有限公司 | Plate grinding miller |
| CN201922333U (en) * | 2010-12-21 | 2011-08-10 | 深圳市发斯特精密技术有限公司 | Wire drawing machine with pressure head elevator mechanism |
| CN103128633A (en) * | 2013-02-21 | 2013-06-05 | 宁夏丰兆科技发展有限公司 | Magnesium plate polishing machine |
| CN103722470A (en) * | 2014-01-26 | 2014-04-16 | 福建长江工业有限公司 | Method for guaranteeing consistency of polishing performances of products and grinding and polishing equipment |
| CN105500170A (en) * | 2015-12-22 | 2016-04-20 | 林兴豹 | Full-automatic hardware polishing machine |
| CN206382988U (en) * | 2016-12-06 | 2017-08-08 | 无锡昊康通用机械有限公司 | A kind of belt sander |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2799832B2 (en) * | 1994-11-22 | 1998-09-21 | アミテック株式会社 | Belt sander machine |
-
2016
- 2016-12-06 CN CN201611110247.4A patent/CN106425775B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6743084B1 (en) * | 2003-04-25 | 2004-06-01 | San Ford Machinery Co., Ltd. | Emery polishing machine |
| CN201249394Y (en) * | 2008-08-12 | 2009-06-03 | 海门市森达装饰材料有限公司 | Plate grinding miller |
| CN201922333U (en) * | 2010-12-21 | 2011-08-10 | 深圳市发斯特精密技术有限公司 | Wire drawing machine with pressure head elevator mechanism |
| CN103128633A (en) * | 2013-02-21 | 2013-06-05 | 宁夏丰兆科技发展有限公司 | Magnesium plate polishing machine |
| CN103722470A (en) * | 2014-01-26 | 2014-04-16 | 福建长江工业有限公司 | Method for guaranteeing consistency of polishing performances of products and grinding and polishing equipment |
| CN105500170A (en) * | 2015-12-22 | 2016-04-20 | 林兴豹 | Full-automatic hardware polishing machine |
| CN206382988U (en) * | 2016-12-06 | 2017-08-08 | 无锡昊康通用机械有限公司 | A kind of belt sander |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3831530B1 (en) * | 2019-12-04 | 2024-07-17 | BIESSE S.p.A. | Machine tool for the finishing of panels |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106425775A (en) | 2017-02-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106425775B (en) | A kind of belt sander | |
| CN206382988U (en) | A kind of belt sander | |
| CN206383010U (en) | A kind of metallic mirror surface polishing machine | |
| CN106346351B (en) | A kind of metallic mirror surface polishing machine | |
| CN203486232U (en) | Automatic case unpacking machine | |
| CN111496543B (en) | Manufacturing equipment of light waterproof environment-friendly composite board | |
| CN207522056U (en) | Mechanical fitting is polished and drilling integration apparatus | |
| CN103846794A (en) | Grinding head mechanism adopting hydraulic balance | |
| CN103846756A (en) | Full-automatic polished tile floor polisher | |
| CN114226826B (en) | Milling machine with dustproof sound insulation function | |
| CN113000627A (en) | Full-automatic tractor for producing wide and thick plates in steel mill | |
| CN211867336U (en) | A sweep ray apparatus for cell-phone tempering membrane | |
| CN209998910U (en) | high-efficiency workpiece polishing and grinding device | |
| CN114851011B (en) | Automatic compensation method for grinding machine and grinding tool | |
| CN212169878U (en) | A automatic grinding device in sharp limit for corrosion resistant plate | |
| CN206216257U (en) | A kind of metal material surface flatness processing unit (plant) | |
| CN108890421A (en) | A kind of fire-proof board sander | |
| CN106392833B (en) | A kind of oil abrasion long filament machine | |
| CN214419870U (en) | Low-noise film laminating machine | |
| CN205185105U (en) | Ultra -thin big board cut stone of energy -efficient heavy type machine | |
| CN213105952U (en) | A high-efficient sand light device for plank processing | |
| CN203738575U (en) | Grinding head mechanism with hydraulic balance structure | |
| CN211728633U (en) | Civil air defense door removes solder joint device | |
| CN206527616U (en) | A kind of oil abrasion long filament machine | |
| CN105479284A (en) | Vertical end face grinding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190412 Address after: No. 1 Chunlian Road, Dongting Industrial Park, Xishan District, Wuxi City, Jiangsu Province, 214000 Patentee after: Jiangsu Xinmusi Machinery Technology Co.,Ltd. Address before: No. 120 Furong Road, Xishan Economic Development Zone, Wuxi City, Jiangsu Province, 214000 Patentee before: WUXI HAOKANG GENERAL MACHINERY CO.,LTD. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190312 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |