CN106425622B - A kind of curved cone cylinder machines tooling - Google Patents
A kind of curved cone cylinder machines tooling Download PDFInfo
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- CN106425622B CN106425622B CN201610925440.7A CN201610925440A CN106425622B CN 106425622 B CN106425622 B CN 106425622B CN 201610925440 A CN201610925440 A CN 201610925440A CN 106425622 B CN106425622 B CN 106425622B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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Abstract
本发明公开了一种曲面锥形筒体机加工工装,解决了现有锥形筒体的机加工装存在的调整误差大和锥形筒体的大端容易发生抖动的问题。包括立式回转工作台(3)的右端通过法兰盘(5)与三爪卡盘(4)连接,在后支撑滚轮(13)与前支撑滚轮(15)之间设置有曲面锥形筒体(6)的大口端,三爪卡盘(4)是卡接在曲面锥形筒体的小口端内的,在双向夹紧器支撑座(7)一侧的工作台面(1)上设置有夹紧器支撑座的压紧组件(9),在曲面锥形筒体(6)的大口端两侧的工作台面(1)上设置有门字形框架(10),在门字形框架的顶梁上设置有滑套组件,滑套组件的滑块下压滚轮(18)与曲面锥形筒体的大口端上端面顶接。特别方便大型锥筒进行机加工。
The invention discloses a machining tool for a curved cone-shaped cylinder, which solves the problems of large adjustment errors and easy shaking of the large end of the cone-shaped cylinder existing in the existing machining equipment for the cone-shaped cylinder. The right end of the vertical rotary table (3) is connected to the three-jaw chuck (4) through a flange (5), and a curved tapered cylinder is arranged between the rear support roller (13) and the front support roller (15). The large mouth end of the body (6), the three-jaw chuck (4) is clamped in the small mouth end of the curved tapered cylinder, and is set on the worktable (1) on the side of the bidirectional clamp support seat (7) The pressing assembly (9) with the clamp support seat is provided with a door-shaped frame (10) on the work table (1) on both sides of the large mouth end of the curved tapered cylinder (6), and on the top of the door-shaped frame A sliding sleeve assembly is arranged on the beam, and the sliding block pressing down roller (18) of the sliding sleeve assembly is abutted against the upper end surface of the large mouth end of the curved tapered cylinder body. It is especially convenient for machining large cones.
Description
技术领域technical field
本发明涉及一种机加工装,特别涉及一种对铸造完成的毛坯锥形筒体进行精加工时,所使用的一种机加工工装。The invention relates to a machining tool, in particular to a machining tool used for finishing the cast blank conical cylinder.
背景技术Background technique
带鳍板的异形曲面锥形筒体的外形为锥曲面,小端一侧均匀分布有四个鳍板,内腔分布着空间位置不等、形状各异、数量众多的凸台和孔座。异形曲面锥形筒体的壳体毛坯为铸件,壳体腔内需要加工内容比较复杂,有铣削大平面、小平面、台阶平面,有平面制孔、圆弧面上制孔等等。在进行机加工时,立式回转工作台夹持小端,每加工一处,需旋转工件一次,平顶尖支撑工件大端外圆面,每次需要升缩平顶尖,调整工件大端与小端在一个水平位置上,存在调整误差大的问题,特别是加工时容易出现锥形筒体的大端抖动,造成加工不合格品率偏高。The shape of the special-shaped curved conical cylinder with fins is a conical surface, and there are four fins evenly distributed on one side of the small end. The inner cavity is distributed with a large number of bosses and hole seats with different spatial positions and shapes. The shell blank of the special-shaped curved conical cylinder is a casting, and the processing content in the shell cavity is relatively complicated, such as milling large planes, small planes, step planes, making holes on planes, holes on arcuate surfaces, etc. During machining, the vertical rotary table clamps the small end, and the workpiece needs to be rotated once for each part of the machining. The flat top supports the outer circular surface of the large end of the workpiece. When the end is at a horizontal position, there is a problem of large adjustment errors, especially when the large end of the conical cylinder is prone to shake during processing, resulting in a high rate of defective products in processing.
发明内容Contents of the invention
本发明提供了一种曲面锥形筒体机加工工装,解决了现有锥形筒体的机加工装存在的调整误差大和锥形筒体的大端容易发生抖动的技术问题。The invention provides a machining tool for a curved cone-shaped cylinder, which solves the technical problems of large adjustment errors and easy shaking of the large end of the cone-shaped cylinder existing in the existing machining equipment for the cone-shaped cylinder.
本发明是通过以下技术方案解决以上技术问题的:The present invention solves the above technical problems through the following technical solutions:
一种曲面锥形筒体机加工工装,包括工作台面和曲面锥形筒体,在工作台面上分别设置有回转工作台支座和双向夹紧器支撑座,在回转工作台支座上设置有立式回转工作台,在双向夹紧器支撑座上设置有双向夹紧器,立式回转工作台的右端通过法兰盘与三爪卡盘连接在一起,在双向夹紧器的后夹紧块上设置有后支撑滚轮,在双向夹紧器的前夹紧块上设置有前支撑滚轮,在后支撑滚轮与前支撑滚轮之间设置有曲面锥形筒体的大口端,三爪卡盘是卡接在曲面锥形筒体的小口端内的,在双向夹紧器支撑座一侧的工作台面上设置有夹紧器支撑座的压紧组件,在曲面锥形筒体的大口端两侧的工作 台面上设置有门字形框架,在门字形框架的顶梁上设置有滑套,在滑套中设置有滑块,在滑块的底端连接有滑块下压滚轮,滑块下压滚轮与曲面锥形筒体的大口端上端面顶接在一起,在滑套的顶板上设置有螺孔,在螺孔中螺接有螺栓,螺栓的下端与滑块的顶端面连接在一起;在曲面锥形筒体的小口端内设置有固定压板,压板固定螺栓通过固定压板与立式回转工作台连接在一起。A machining tooling for a curved cone-shaped cylinder, including a worktable surface and a curved cone-shaped cylinder body, a rotary workbench support and a bidirectional clamp support seat are respectively arranged on the worktable surface, and a rotary workbench support is provided with The vertical rotary table is equipped with a bidirectional clamp on the support base of the bidirectional clamp. The right end of the vertical rotary table is connected with the three-jaw chuck through a flange, and is clamped behind the bidirectional clamp. There are rear support rollers on the block, and front support rollers on the front clamping block of the bidirectional clamp. Between the rear support rollers and the front support rollers, there is a large mouth end of a curved tapered cylinder, and a three-jaw chuck It is clamped in the small mouth end of the curved tapered cylinder body. The clamping assembly of the clamp support seat is arranged on the working table on the side of the two-way clamp support seat. A door-shaped frame is arranged on the working table on the side, a sliding sleeve is arranged on the top beam of the door-shaped frame, a sliding block is arranged in the sliding sleeve, and the bottom end of the sliding block is connected with a sliding block pressing roller. The pressure roller is connected with the upper end surface of the large mouth end of the curved conical cylinder, and a screw hole is arranged on the top plate of the sliding sleeve, and a bolt is screwed in the screw hole, and the lower end of the bolt is connected with the top surface of the slider ; A fixed pressure plate is arranged in the small mouth end of the curved tapered cylinder, and the fixing bolts of the pressure plate are connected with the vertical rotary table through the fixed pressure plate.
在立式回转工作台上设置有三爪卡盘的驱动摇柄,在双向夹紧器上设置有夹紧块的驱动手柄,在滑块与滑套之间设置有顶丝。The driving handle of the three-jaw chuck is arranged on the vertical rotary table, the driving handle of the clamping block is arranged on the two-way clamper, and the top wire is arranged between the slider and the sliding sleeve.
本发明提高了曲面锥形筒体的机加精度,操作省工省力,特别方便大型锥筒进行机加工,满足了大批量生产的要求,工装安装、拆卸简单方便,节约了成本,提高了生产效率。The invention improves the machining precision of the curved conical cylinder, saves labor and effort in operation, is particularly convenient for machining large-scale cone cylinders, and meets the requirements of mass production. The installation and disassembly of tooling are simple and convenient, saving costs and improving production. efficiency.
附图说明Description of drawings
图1是本发明的工装在正视方向上的结构示意图;Fig. 1 is a schematic structural view of the frock of the present invention in the front view direction;
图2是本发明的工装在侧视方向上的结构示意图;Fig. 2 is a schematic structural view of the frock of the present invention in the side view direction;
图3是本发明的滑套16的结构示意图。FIG. 3 is a schematic structural view of the sliding sleeve 16 of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明进行详细说明:The present invention is described in detail below in conjunction with accompanying drawing:
一种曲面锥形筒体机加工工装,包括工作台面1和曲面锥形筒体6,在工作台面1上分别设置有回转工作台支座2和双向夹紧器支撑座7,在回转工作台支座2上设置有立式回转工作台3,在双向夹紧器支撑座7上设置有双向夹紧器,立式回转工作台3的右端通过法兰盘5与三爪卡盘4连接在一起,在双向夹紧器的后夹紧块8上设置有后支撑滚轮13,在双向夹紧器的前夹紧块14上设置有前支撑滚轮15,在后支撑滚轮13与前支撑滚轮15之间设置有曲面锥形筒体6的大口端,三爪卡盘4是卡接在曲面锥形筒体6的小口端内的,在双向夹紧器支撑座7一侧的工作台面1上设置有夹紧器支撑座7的压紧组件9,在曲面锥形筒体6的大口端两侧的工作台面1上设置有门字形框架10,在门字形框架10的顶梁上设置有滑套16,在滑套16中设置有滑块19,在滑块19的底端连接有滑块下压滚轮18,滑块下压滚轮18与曲面锥形筒体6的大口端上端面顶接在一起,在滑套16的顶板上设置有螺孔,在螺孔中螺接有螺栓17,螺栓17的下端与滑块19的顶端面连接在一起;在曲面锥形筒体6的小口端内设置有固定压板21,压板固定螺栓22通过固定压板21与立式回转工作台3连接在一起。A kind of machining tooling for a curved conical cylinder, comprising a worktable 1 and a curved conical cylinder 6, on which a rotary table support 2 and a two-way clamp support seat 7 are arranged respectively, on the rotary worktable A vertical rotary table 3 is provided on the support 2, and a bidirectional clamp is provided on the support seat 7 of the bidirectional clamp. The right end of the vertical rotary table 3 is connected to the three-jaw chuck 4 through the flange 5. Together, rear support rollers 13 are provided on the rear clamping block 8 of the bidirectional clamp, and front support rollers 15 are provided on the front clamping block 14 of the bidirectional clamp. The large mouth end of the curved tapered cylinder 6 is arranged between them, and the three-jaw chuck 4 is clamped in the small mouth end of the curved tapered cylinder 6, on the working table 1 on the side of the bidirectional clamp support seat 7 The pressing assembly 9 provided with the clamp support seat 7 is provided with a door-shaped frame 10 on the work surface 1 on both sides of the large mouth end of the curved tapered cylinder body 6, and a sliding door frame is arranged on the top beam of the door-shaped frame 10. The sleeve 16 is provided with a slider 19 in the sliding sleeve 16, and the bottom end of the slider 19 is connected with a slider pressing roller 18, and the slider pressing roller 18 is connected to the upper end surface of the large mouth end of the curved tapered cylinder 6 Together, a screw hole is provided on the top plate of the sliding sleeve 16, and a bolt 17 is screwed in the screw hole, and the lower end of the bolt 17 is connected with the top surface of the slider 19; A fixed pressure plate 21 is arranged inside, and the pressure plate fixing bolt 22 is connected with the vertical rotary table 3 through the fixed pressure plate 21 .
在立式回转工作台3上设置有三爪卡盘的驱动摇柄11,在双向夹紧器上设置有夹紧块的驱动手柄12,在滑块19与滑套16之间设置有顶丝20。The drive rocker 11 of the three-jaw chuck is set on the vertical rotary table 3, the drive handle 12 of the clamping block is set on the two-way clamp, and the top wire 20 is set between the slider 19 and the sliding sleeve 16 .
通过旋转夹紧块的驱动手柄12,控制后支撑滚轮13与前支撑滚轮15张开或闭合,以达到微量调整曲面锥形筒体6的大口端的高低位置,使曲面锥形筒体6的大口端中心线与曲面锥形筒体6的小口端中心线重合。为了克服曲面锥形筒体6的大口端在加工时的抖动,通过调整螺栓17,使滑块下压滚轮18与曲面锥形筒体6的大口端上端面可靠顶接在一起,并将滑块19与滑套16之间设置的顶丝20旋紧,以防止螺栓17松动。同时通过夹紧器支撑座7的压紧组件9将夹紧器支撑座7固定,保证了曲面锥形筒体6的大口端下端的稳定。另外,压板固定螺栓22通过固定压板21与立式回转工作台3连接在一起,也达到了使曲面锥形筒体6的小口端在随立式回转工作台3转动时的平稳运行。By rotating the drive handle 12 of the clamping block, the back support roller 13 and the front support roller 15 are controlled to open or close, so as to achieve a slight adjustment of the height of the large mouth end of the curved tapered cylinder body 6, so that the large mouth of the curved surface tapered cylinder body 6 End center line coincides with the small mouth end center line of curved surface tapered cylinder body 6. In order to overcome the shaking of the large mouth end of the curved tapered cylinder body 6 during processing, the slider pressing roller 18 is reliably connected to the upper surface of the large mouth end of the curved surface tapered cylinder body 6 by adjusting the bolt 17, and the slider The top screw 20 provided between the block 19 and the sliding sleeve 16 is tightened to prevent the bolt 17 from loosening. At the same time, the clamp support base 7 is fixed by the pressing assembly 9 of the clamp support base 7, which ensures the stability of the lower end of the large mouth end of the curved surface conical cylinder 6. In addition, the clamping bolt 22 is connected with the vertical rotary table 3 through the fixed clamping plate 21 , so that the small mouth end of the curved tapered cylinder 6 can run smoothly when the vertical rotary table 3 rotates.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610925440.7A CN106425622B (en) | 2016-10-30 | 2016-10-30 | A kind of curved cone cylinder machines tooling |
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| CN201610925440.7A CN106425622B (en) | 2016-10-30 | 2016-10-30 | A kind of curved cone cylinder machines tooling |
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| CN106425622A CN106425622A (en) | 2017-02-22 |
| CN106425622B true CN106425622B (en) | 2018-06-08 |
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| CN115007921B (en) * | 2022-06-17 | 2024-02-09 | 宜昌船舶柴油机有限公司 | Method for improving efficiency of rough machining of inner hole and outer circle surface of large cone |
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| US3849944A (en) * | 1973-11-05 | 1974-11-26 | Corning Glass Works | Transfer and grinding apparatus |
| CN202726059U (en) * | 2012-07-26 | 2013-02-13 | 中国有色(沈阳)冶金机械有限公司 | Horizontal lathe for processing eccentric cylinder parts |
| CN203579283U (en) * | 2013-12-12 | 2014-05-07 | 湖南特力液压有限公司 | Cylinder barrel processing equipment |
| CN204036032U (en) * | 2014-07-06 | 2014-12-24 | 山西汾西重工有限责任公司 | Lathe centre frame |
| CN105436633B (en) * | 2015-12-08 | 2017-10-24 | 山西汾西重工有限责任公司 | Small-bore endoporus tapping frock and its method with external screw thread steel swivel nut |
| CN105436962A (en) * | 2015-12-08 | 2016-03-30 | 山西汾西重工有限责任公司 | Tool clamp for machining outer side face of complex cavity shell type thin-walled cylinder |
| CN205414680U (en) * | 2015-12-16 | 2016-08-03 | 中国人民解放军第五七一九工厂 | A auxiliary fixtures for repairing thin wall loop forming element |
| CN206405791U (en) * | 2016-10-30 | 2017-08-15 | 山西汾西重工有限责任公司 | A kind of curved cone cylinder machines frock |
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Address after: 030027 Heping North Road, Shanxi, Taiyuan, No. 131 Patentee after: China State Shipbuilding Corporation Fenxi Heavy Industry Co.,Ltd. Country or region after: China Address before: 030027 Heping North Road, Shanxi, Taiyuan, No. 131 Patentee before: SHANXI FENXI HEAVY INDUSTRY Co.,Ltd. Country or region before: China |