A kind of wind electricity blade front and rear edge pneumatic cutting equipment entirely
Technical field
The present invention relates to wind electricity blade production technical field, pneumatically cutting is set specially a kind of wind electricity blade front and rear edge entirely
It is standby.
Background technique
As the traditional fossil energies such as coal, petroleum, natural gas exhaust increasingly closing on for timetable, the development and utilization of wind energy
Increasingly obtain the attention of people, it has also become one of the project of energy field most business promotion prospect.
Blade is the critical component in wind power generating set, and design, material and technique determine wind power generating set
Comprehensive performance.Current blade production technology is that blade covering, girder and other component are first separately formed on particular manufacturing craft, so
Afterwards integral blade will be obtained after each section assembling, molding, cure under pressure in master mold.In process of production, blade front and rear edge
Cutting be an essential link.Domestic blade front and rear edge cutting at present mainly uses portable hand-held cutting machine
It is cut, and in order to guarantee to cut surplus, need to generally be cut twice, which is primarily present following deficiency: cutting surfaces
Irregular, precision is low, of poor quality;Labor intensity of workers is big, and production efficiency is low, and dust pollution is serious;Following process workload
Greatly, higher cost.
Therefore, in order to improve cut quality and production efficiency, labor intensity of workers and production cost is reduced, building ring is improved
Border and reduction pollution, urgent need develop a kind of special equipment cut for blade front and rear edge.
Summary of the invention
The purpose of the present invention is to provide a kind of wind electricity blade front and rear edge pneumatic cutting equipments entirely, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, it provides the following technical solutions: a kind of wind electricity blade front and rear edge pneumatic cutting equipment entirely, group
At including: rack, rope saw cutting device, running gear and clamping device, the rope saw cutting device includes rope saw rest, plane
Adjust wheel, directive wheel, strainer, rope saw, rope saw driving wheel, rope saw reverse wheel and rope saw driving air motor and motor bottom
Seat, the rope saw rest are welded on the rack side, the directive wheel altogether there are four be divided to two groups symmetrical above and below to pacify by axis
On the rope saw rest, the rope saw driving wheel is connected to the rope saw being mounted on the motor base by flat key
On the output shaft for driving air motor, the installation strainer at four directive wheels are one of, the rope saw is changed
Axis to wheel is vertical with the axis of the directive wheel, and the rope saw is wrapped on wheel;
The running gear includes driving wheel, walking passive gear, synchronous belt one, synchronous pulley two, synchronous belt two, double
Column angular contact bearing, traveling wheel fixed plate, traction drive air motor, synchronous pulley one and motor bearing, the walking are driven
Driving wheel is mounted in the double row angular contact bearing by axis, and the traction drive air motor drives institute by synchronous belt one
Hoofing part front-wheel is stated, the hoofing part front-wheel drives the hoofing part rear-wheel, the row by the synchronous pulley two
Driven wheel is walked in the underface of driving wheel;
The clamping device includes vertical clamp system and laterally-clamped mechanism;
The vertical clamp system includes driven wheel clamping brace frame, directive wheel one, guide rail one, hinge one and driven wheel folder
Tight cylinder, four directive wheels one are divided to two groups of two sides for being mounted on the driven wheel clamping brace frame, guide rail one described in one group
The two sides of the rack are welded on, the rolling of directive wheel one is connected in guide rail one, and the driven wheel clamping cylinder passes through spiral shell
Bolt, which is connected in the rack, to be connect with the driven wheel clamping brace frame by hinge one;
The laterally-clamped mechanism includes laterally-clamped idler wheel, rolling wheel support, guide rail two, directive wheel two and clamping sides gas
Cylinder, for the guide rail two altogether there are four being divided to two group weldings in the rack, the directive wheel two rolls connection, institute in guide rail two
It states directive wheel two and shares eight points four groups and be mounted on the rolling wheel support, the laterally-clamped idler wheel is mounted on described by axis
Rolling wheel support, there are two be symmetrically installed on up and down at two of the rack, the clamping sides altogether for the clamping sides cylinder
Cylinder one end is connect by hinge two with the rack, and the other end is connect by hinge two with the rolling wheel support.
Preferably, pneumatic cutting equipment, the driving wheel are connected the wind electricity blade front and rear edge by flat key entirely
Axis be mounted in the double row angular contact bearing, the double row angular contact bearing is fixed in traveling wheel fixed plate, the row
It walks to take turns fixed plate welding on the rack, synchronous pulley two and synchronous pulley one are housed on the axis of the hoofing part front-wheel and lead to
Flat key connection is crossed, shaft end realizes axially position by shaft end ring, only installs a synchronization on the axis of the hoofing part rear-wheel
Belt wheel two transmits power by synchronous belt two, and the synchronous pulley one is connected to the pneumatic horse of the traction drive by flat key
On the output shaft reached, power is transmitted by the synchronous belt one between synchronous pulley one and synchronous pulley two, the traveling wheel drives
The motor bearing of dynamic air motor welding on the rack, the walking passive gear are mounted on by the traveling wheel fixed plate
On walking passive gear clamping brace frame, the air inflow for adjusting the traction drive air motor can control the speed of travel.
Preferably, the wind electricity blade front and rear edge pneumatic cutting equipment entirely, the driving wheel and walking passive gear
Be it is identical, the shape of rotary table is added in oblate column.
Compared with prior art, the beneficial effects of the present invention are: the wind electricity blade front and rear edge pneumatic cutting equipment is abundant entirely
Using the horizontal plane of blade front and rear edge overlap and the planform on inclined-plane, it is provided with the traveling wheel of the conical surface on the rack, realizes
It is able to bear the function of the power of two vertical direction, the cooperation of the clamp system of vertical direction and laterally-clamped mechanism, which is realized, to be fixed
The function of cutting machine, while the mechanism possesses traveling wheel and lateral idler wheel, realizes cutting machine automatically along blade front and rear edge overlap
The mobile function in inclined-plane, then reduces worker's intensity;Using diamond-wire saw cut, cut quality and cutting efficiency, leaf are improved
Piece front and rear edge cutting equipment improves the labor intensity and working condition of worker with mechanical device instead of manual operations, improves
Working efficiency promotes the mechanization and automation of equipment.
Detailed description of the invention
Fig. 1 is the overall schematic of complete pneumatic cutting equipment of the present invention;
Fig. 2 is the overall schematic of another angle of complete pneumatic cutting equipment of the present invention;
Fig. 3 is the top view of complete pneumatic cutting equipment of the present invention.
In figure: 1, rack, 2, driving wheel, 3, walking passive gear, 4, walking passive gear clamping brace frame, 5, directive wheel
One, 6, guide rail one, 7, hinge one, 8, driven wheel clamping cylinder, 9, rope saw rest, 10, plane adjustment wheel, 11, directive wheel, 12,
Strainer, 13, rope saw, 14, rope saw driving wheel, 15, rope saw reverse wheel, 16, clamping sides cylinder, 17, hinge two, 18, rolling
Wheel support, 19, laterally-clamped idler wheel, 20, rope saw driving air motor, 21, motor base, 22, synchronous belt one, 23, synchronous belt
Take turns two, 24, synchronous belt two, 25, double row angular contact bearing, 26, traveling wheel fixed plate, 27, guide rail two, 28, directive wheel two, 29,
Traction drive air motor, 30, synchronous pulley one, 31, motor bearing.
Specific embodiment
Below in conjunction with the attached drawing in embodiment, the technical solution in embodiment is clearly and completely described, is shown
So, described embodiment is only a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention,
Every other embodiment obtained by those of ordinary skill in the art without making creative efforts, belongs to protection
Range.
Fig. 1-3 is please referred to, a kind of technical solution is provided:
Embodiment 1:
Pneumatic cutting equipment, composition include: rack 1, rope saw cutting device, walking dress entirely for a kind of wind electricity blade front and rear edge
Set and clamping device, the rope saw cutting device include rope saw rest 9, plane adjustment wheel 10, directive wheel 11, strainer 12,
Rope saw 13, rope saw driving wheel 14, rope saw reverse wheel 15 and rope saw driving air motor 20 and motor base 21, the rope saw rest
9 are welded on 1 side of rack, and there are four be divided to two groups symmetrical above and below to be mounted on the rope saw by axis altogether for the directive wheel 11
On bracket 9, the rope saw driving wheel 14 is connected to the rope saw driving gas being mounted on the motor base 21 by flat key
On the output shaft of dynamic motor 20, the installation strainer 12 at four directive wheels 11 are one of, the rope saw is changed
Axis to wheel 15 is vertical with the axis of the directive wheel 11, and the rope saw 13 is wrapped on wheel;
The running gear includes driving wheel 2, walking passive gear 3, synchronous belt 1, synchronous pulley 2 23, synchronizes
Band 2 24, double row angular contact bearing 25, traveling wheel fixed plate 26, traction drive air motor 29, synchronous pulley 1 and horse
Up to support 31, the driving wheel 2 is mounted in the double row angular contact bearing 25 by axis, and the traction drive is pneumatic
Motor 29 drives the driving wheel 2 by synchronous belt 1, and the driving wheel 2 is driven by the synchronous pulley 2 23
The walking passive gear is moved, the walking passive gear 3 is in the underface of driving wheel 2;
The clamping device includes vertical clamp system and laterally-clamped mechanism;
The vertical clamp system include from walking driving wheel clamping brace frame 4, directive wheel 1, guide rail 1, hinge 7 and from
Driving wheel clamping cylinder 8, four one 5 points two groups of directive wheels are mounted on the two sides of the walking passive gear clamping brace frame 4, and one
The group guide rail 1 is welded on the two sides of the rack 1, and the rolling of directive wheel 1 is connected in guide rail 1, described driven
Wheel clamping cylinder 8 is connected in the rack 1 by bolt and is connected with the walking passive gear clamping brace frame 4 by hinge 7
It connects;
The laterally-clamped mechanism includes laterally-clamped idler wheel 19, rolling wheel support 18, guide rail 2 27, directive wheel 2 28 and side
Face clamping cylinder 16, the guide rail 2 27 is altogether there are four being divided to two group weldings in the rack 1, and the directive wheel 2 28 is in guide rail
Connection is rolled in 2 27, the directive wheel 2 28 shares eight points four groups and is mounted on the rolling wheel support 18, the lateral folder
Tight idler wheel 19 is mounted on the rolling wheel support 18 by axis, and the clamping sides cylinder 16 is described there are two being symmetrically installed on altogether
Up and down at two of rack 1, described 16 one end of clamping sides cylinder is connect by hinge 17 with the rack 1, and the other end passes through hinge
Chain 17 is connect with the rolling wheel support 18.
Embodiment 2:
According to wind electricity blade front and rear edge described in embodiment 1, pneumatic cutting equipment, the driving wheel 2 pass through flat key entirely
The axis of connection is mounted in the double row angular contact bearing 25, and the double row angular contact bearing 25 is fixed on traveling wheel fixed plate 26
On, the welding of traveling wheel fixed plate 26 on the rack, is equipped with 2 23 He of synchronous pulley on the axis of the front driving wheel 2
It synchronous pulley 1 and is connected by flat key, shaft end is by shaft end ring realization axially position, driving wheel 2 described in rear
Axis on a synchronous pulley 2 23 is only installed, power is transmitted by synchronous belt 2 24, the synchronous pulley 1 passes through flat key
It is connected on the output shaft of the traction drive air motor 29, by described same between synchronous pulley one and synchronous pulley two
It walks band one and transmits power, the traction drive air motor 29 is welded on the motor bearing 31 in rack 1, the walking
Driven wheel 3 is mounted on walking passive gear clamping brace frame 4 by the traveling wheel fixed plate 26, adjusts the traction drive
The air inflow of air motor 29 can control the speed of travel.
Embodiment 3:
The pneumatic cutting equipment entirely of the wind electricity blade front and rear edge according to embodiment 1 or 2, the driving wheel 2 and row
Walk driven wheel 3 be it is identical, the shape of rotary table is added in oblate column.
Embodiment 4:
According to the pneumatic cutting equipment, including rack 1, rope sawing entirely of wind electricity blade front and rear edge described in embodiment 1 or 2 or 3
Cut device, running gear and clamping device, wherein clamping device includes vertical clamp system and laterally-clamped mechanism.
The rope saw cutting device includes rope saw rest 9, plane adjustment wheel 10, directive wheel 11, strainer 12, rope saw
13, rope saw driving wheel 14, rope saw reverse wheel 15 and rope saw driving air motor 20 and motor base 21.The rope saw rest 9 welds
It connects in 1 side of rack.The directive wheel 11 altogether there are four be divided to two groups it is symmetrical above and below the rope be mounted on by axis saw prop up
On frame 9, rope saw guiding role is realized.The rope saw driving wheel 14 is connected to by flat key to be mounted on the motor base 21
On the output shaft of the rope saw driving air motor 20.The installation strainer at four directive wheels 11 are one of
12, installing rope is unclamped when sawing 13, is then tensioned, is adjusted tensile force in due course according to jitter conditions during work.The rope saw commutation
The axis of wheel 15 is vertical with the axis of the directive wheel 11, realizes 13 90 degree of directions of change of rope saw, this mechanism can be with when cutting
Reduce the abrasion to rope saw reverse wheel 15 and rope saw 13.The rope saw 13 is wrapped on wheel, drives pneumatic horse in rope saw
Up under 20 driving, start to cut work.
The running gear includes driving wheel 2, walking passive gear 3, synchronous belt 1, synchronous pulley 2 23, synchronizes
Band 2 24, double row angular contact bearing 25, traveling wheel fixed plate 26, traction drive air motor 29, synchronous pulley 1 and horse
Up to support 31.The driving wheel 2 is mounted in the double row angular contact bearing 25 by axis, and the traction drive is pneumatic
Motor 29 drives the hoofing part front-wheel 2 by synchronous belt 1, and the hoofing part front-wheel 2 passes through the synchronous pulley two
The 23 driving hoofing part rear-wheels 2.The walking passive gear 3 between the underface of driving wheel 2, two-wheeled there are away from
From being used to through blade front and rear edge overlap, and this is apart from adjustable.
Specifically, the traveling wheel 2 and 3 be it is identical, the shape of rotary table is added in oblate column, the structure is according to blade
Depending on the shape of front and rear edge overlap, the oblate post part of wheel is adjacent to the horizontal component of blade front and rear edge overlap, the conical surface of rotary table
It is adjacent to the chamfered portion of blade front and rear edge overlap, traveling wheel is able to bear radial force and axial force.The driving wheel 2 passes through
The axis of flat key connection is mounted in the double row angular contact bearing 25, and the double row angular contact bearing 25 is fixed on traveling wheel and fixes
On plate 26, the traveling wheel fixed plate 26 is welded in rack 1.Synchronous pulley two is housed on the axis of the hoofing part front-wheel 2
23 with synchronous pulley 1 and connected by flat key, axially position is realized by shaft end ring in shaft end.After the hoofing part
One synchronous pulley 2 23 is only installed on the axis of wheel 2, power is transmitted by synchronous belt 2 24.The synchronous pulley 1 passes through flat
Key connection is on the output shaft of the traction drive air motor 29, by described between synchronous pulley one and synchronous pulley two
Synchronous belt 1 transmits power, and the traction drive air motor 29 is welded on the motor bearing 31 in rack 1.It is described
Walking passive gear 3 is mounted on walking passive gear clamping brace frame 4 by the traveling wheel fixed plate 26.Adjust the traveling wheel
The air inflow of driving air motor 29 can control the speed of travel.
In the present invention, the vertical clamp system includes driven wheel clamping brace frame 4, directive wheel 1, guide rail 1, hinge
7 and driven wheel clamping cylinder 8.Four one 5 points two groups of directive wheels are mounted on the two sides of the driven wheel clamping brace frame 4,
Guide rail 1 described in one group is welded on the two sides of the rack 1, and the directive wheel 1 can roll in guide rail 1, then real
The existing driven wheel clamping brace frame 4 and the walking passive gear 3 move up and down.The driven wheel clamping cylinder 8 passes through spiral shell
Bolt is connected in the rack 1, is connected by a hinge with the driven wheel clamping brace frame 4.When cylinder push-rod stretches out, walking
Driven wheel 3 moves straight up, is matched for clamping tightly blade front and rear edge overlap by the driving wheel fixed with vertical direction,
When cylinder push-rod is shunk, walking passive gear 3 moves straight down, unclamps blade front and rear edge overlap, which can be according to institute
The air inflow of driven wheel clamping cylinder 8 is stated to adjust, the uneven structure of blade front and rear edge overlap when adapting to clamp work.
In the present invention, the laterally-clamped mechanism includes laterally-clamped idler wheel 19, rolling wheel support 18, guide rail 2 27, guiding
Take turns 2 28 and clamping sides cylinder 16.It is divided to two group weldings in the rack 1 there are four the guide rail 2 27 is total, the directive wheel
2 28 can roll in guide rail 2 27, and the directive wheel 2 28 shares eight points four groups and is mounted on the rolling wheel support 18,
The laterally-clamped idler wheel 19 is mounted on the rolling wheel support 18 by axis, and can rotate around axis, while can be with
The rolling wheel support 18 laterally translates.There are two be symmetrically installed on the rack 1 to the clamping sides cylinder 16 altogether
At upper and lower two, described 16 one end of clamping sides cylinder is connect by hinge with the rack 1, the other end pass through hinge 17 with it is described
Rolling wheel support 18 connects.When cylinder push-rod stretches out, pushing rolling wheels bracket 18, meanwhile, laterally-clamped idler wheel 19 translates outward, pine
Blade front and rear edge overlap is opened, when cylinder push-rod is shunk, pulls rolling wheel support 18, meanwhile, laterally-clamped idler wheel 19 translates inwardly,
It is adjacent to the edge of rear overlap in front of the blade, the other side is adjacent to the inclined-plane of blade front and rear edge overlap by the conical surface of traveling wheel, clamps
Blade front and rear edge overlap, the clamping force can be adjusted according to the air inflow of the clamping sides cylinder 16, to adapt to clamp work
The uneven structure of blade front and rear edge overlap when making.
While there has been shown and described that embodiment, for the ordinary skill in the art, it is possible to understand that
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where the principle that does not depart from and spirit, range
It is defined by the appended claims and the equivalents thereof.