CN106424698B - The automatic manufacturing method of heat-generating disc - Google Patents
The automatic manufacturing method of heat-generating disc Download PDFInfo
- Publication number
- CN106424698B CN106424698B CN201610913236.3A CN201610913236A CN106424698B CN 106424698 B CN106424698 B CN 106424698B CN 201610913236 A CN201610913236 A CN 201610913236A CN 106424698 B CN106424698 B CN 106424698B
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- Prior art keywords
- heat
- generating disc
- machine
- aluminium dish
- generating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Forging (AREA)
Abstract
The present invention discloses a kind of automatic manufacturing method of heat-generating disc, includes the following steps: for heat-generating pipe to be put into bending in bending machine；Six axis robot clamps the heat-generating pipe to note aluminium dish machine；Pneumatic device moves straight down is pressed into the heat-generating pipe into molding die；Molten aluminum is poured into the molding die, coagulation forming is heat-generating disc；The six axis robot clamps the heat-generating disc to flush port machine and carries out flush port；The heat-generating disc that flush port processing is completed in the clamping of four axis robots moves to docking trolley.The automatic manufacturing method of heat-generating disc provided by the invention, the heat-generating pipe of bending machine bending is clamped to note aluminium dish machine by six axis robot and is integrally formed again with the aluminium dish, flush port machine carries out flush port to molded hot plate, four axis robots clamp the hot plate for blowing mouth of a river machine to the docking trolley, the molding of hot plate processing and the automated production of conveying are completed, is realized from manually to the upgrading of automation.
Description
Technical field
The present invention relates to household electrical appliance parts machining technical field more particularly to a kind of automatic manufacturing methods of heat-generating disc.
Background technique
As requirement of the user to electric information product is continuously improved, especially the quality requirement of household electronic products is got over
Come higher, producer needs to realize the requirement of user by Precision Machining.Heat-generating disc is most as heating component
The main parts size of household electrical appliance, quality requirement also need to meet the needs of users.
In the related technology, heat-generating disc, which is all made of that the heat-generating pipe of aluminium extremely is welded on pedestal by artificial mode, reaches biography
The purpose for passing fever, with the heat-generating disc of such production method, the pad on heat-generating disc is easy to burst in an assembling process,
To cause short circuit and cause some potential safety problems；Meanwhile it needing manually send out in the step of fever disc manufacturing method
Hot plate moves on next processing stations, makes inefficiency and quality cannot ensure.
It solves the above problems therefore, it is necessary to provide the new automatic manufacturing method of heat-generating disc of one kind.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of automatic manufacturing method of the heat-generating disc that manufacture efficiency is high.
The present invention provides a kind of automatic manufacturing method of heat-generating disc, includes the following steps:
Step S1: heat-generating pipe and bending machine are provided, the heat-generating pipe is put into bending in the bending machine；
Step S2: six axis robot and note aluminium dish machine are provided, the note aluminium dish machine includes molding die, six shaft mechanical
Heat-generating pipe described in hand handle is clamped to the note aluminium dish machine；
Step S3: beche is provided, the beche includes pneumatic device, and the pneumatic device is moved straight down by institute
The heat-generating pipe for stating six axis robot clamping is pressed into the molding die, and the heat-generating pipe is made vertically to be embedded at the molding
In mold；
Step S4: molten aluminum is provided, molten aluminum is poured into the molding die, coagulation forming is heat-generating disc；
Step S5: providing flush port machine, and the six axis robot clamps the heat-generating disc to the flush port machine and rushed
The mouth of a river；
Step S6: four axis robots and docking trolley are provided, flush port is completed in the four axis robots clamping, and treated
The heat-generating disc simultaneously moves to the docking trolley.
Preferably, the pneumatic device includes staking punch and the pressing plate that connect with the staking punch, is wrapped in the step S3
Include following steps:
Step S31: the pneumatic device is moved to right above the note aluminium dish machine；
Step S32: the staking punch drives the pressing plate to move straight down and the heat-generating pipe is depressed into the molding
In mold.
Preferably, in the step S32, the movement travel of the pressing plate straight down is 0.4 meter.
Preferably, the note aluminium dish machine includes the first note aluminium dish machine and the second note aluminium dish machine for being respectively equipped with molding die,
The step S3 further includes the shift step of the pneumatic device, specifically:
The heat-generating pipe is pressed into the molding die of the first note aluminium dish machine by the pneumatic device, described pneumatic
Device return；
The pneumatic device is displaced to the top of the second note aluminium dish machine, and the heat-generating pipe is pressed into second note
In the molding die of aluminium dish machine, the pneumatic device return.
Preferably, the note aluminium dish machine further includes turntable, after a heat-generating disc is completed in every molding, the turntable rotation
120°。
Preferably, the molding die includes being provided close on the turntable of the six axis robot side and being provided with scarce
Mouthful coaming plate, the cavity plate in the coaming plate and be covered on the coaming plate and 90 ° of punch-pin may be reversed.
Preferably, the six axis robot includes mechanical arm, set on the mechanical arm and for grabbing the heat-generating pipe
First crawl hand and the second crawl hand for being arranged and be used to grab the heat-generating disc parallel with the first crawl hand.
Preferably, four axis robot include pedestal, set on the pedestal and around its center rotation live spindle, set
In the first slide unit in the live spindle, the second slide unit on first slide unit and the folder set on second slide unit
Plate.
Preferably, it is described docking trolley include rack, set on the bottom of the frame idler wheel and be set up in the rack top
The overturning platform in portion.
Preferably, the overturning platform be it is several, each described overturning platform include the shaft for being fixed on the rack,
Side connects the parcel shelf of the shaft and the spacer column set on the parcel shelf other side.
Compared with the relevant technologies, the automatic manufacturing method of heat-generating disc provided by the invention is had the following beneficial effects:
One, the heat-generating pipe of bending machine bending is clamped to the note aluminium dish machine by the six axis robot
It is integrally formed again with the aluminium dish, the flush port machine carries out flush port, four axis robot to the molded heat-generating disc
The heat-generating disc for blowing mouth of a river machine is clamped the molding and conveying that the heat-generating disc processing is completed to the docking trolley
Automated production, realize from manually to the upgrading of automation.
Two, two note aluminium dish machines are processed simultaneously by the pneumatic device of traverse motion, is improved
The shaping efficiency of the note aluminium dish machine.
Detailed description of the invention
Fig. 1 is the schematic perspective view of heat-generating disc automatic processing device provided by the invention；
Fig. 2 is the flow chart of the automatic manufacturing method of heat-generating disc provided by the invention.
Specific embodiment
Below in conjunction with drawings and embodiments, the invention will be further described.
Referring to Fig. 1, being the schematic perspective view of heat-generating disc automatic processing device provided by the invention.The heat-generating disc
Automatic processing device 100 for processing heat-generating disc, the heat-generating disc 200 include aluminium dish (not shown) and with the aluminium dish one at
The heat-generating pipe 201 of type comprising bending machine 1, note aluminium dish machine 3, beche 4, six axis robot 5, flush port machine 6, four shaft mechanicals
Hand 7 and docking trolley 9.
The bending machine 1 includes frame body 11 and the bend pipe mould 13 on the frame body 11, when operation, the fever
Pipe 201 is placed in bending in the Bending Mould of the bending machine 1.
The note aluminium dish machine 3 include the first note aluminium dish machine 31 and with spaced second note of the first note aluminium dish machine 31
Aluminium dish machine 33, the first note aluminium dish machine 31 are identical as the second note aluminium dish 33 structures of machine.
The first note aluminium dish machine 31 include turntable 311 and on the turntable 311 for form the aluminium dish at
Pattern tool 313.
The turntable 311 is circle, and the turntable 311 is 120 ° by the rotational angle that servo motor drives its each.
The molding die 313 is three, and three molding dies 313 are circumferentially distributed on the turntable 311,
Including being set on the turntable 311 and opening coaming plate 3131 jaggy close to 5 side of six axis robot, be set to the coaming plate
It cavity plate 3133 in 3131 and is covered on the coaming plate 3131 and 90 ° of punch-pin 3135 may be reversed.
When moulding by casting, the punch-pin 3135 is covered on the cavity plate 3133, and casting machine is filled into the molding die 313
Molten aluminum is infused, after 200 casting complete of heat-generating disc, the punch-pin 3135 up overturn 90 °, convenient for the six axis robot 5
The molded heat-generating disc 200 is clamped to the flush port machine 6.
The beche 4 includes the portal frame 41 for being set up in 3 top of note aluminium dish machine, is fixedly arranged on the portal frame 41
Carriage 43 and set on the carriage 43 and vertically moving pneumatic device 45.
The pneumatic device 45 includes staking punch 451 and infuses 3 one end of aluminium dish machine close to described set on the staking punch 451
Pressing plate 453.
After the first note aluminium dish machine 31 has formed heat-generating disc 200, the pneumatic device 45 is moved to institute
It states at the second note aluminium dish machine 33, by the heat-generating pipe 201 clamping to 33 top of the second note aluminium dish machine, the pressing plate 453 is perpendicular
It directly moves downward and the heat-generating pipe 201 is depressed into the cavity plate 3133, the pneumatic device 45 carries out loopy moving, to mention
High working efficiency.
The six axis robot 5 is including mechanical arm 51 and set on the mechanical arm 51 and for grabbing the heat-generating pipe 201
First crawl hand 53 and with it is described first crawl hand 53 parallel setting and for grab the heat-generating disc 200 second crawl hand
55。
Four axis robot 7 include pedestal 71, set on the pedestal 71 and around its center rotation live spindle 73, set
In the first slide unit 75 in the live spindle 73, the second slide unit 77 on first slide unit 75 and set on described second
The clamping plate 79 of 77 end of slide unit.
It is described docking trolley 9 include rack 91, set on 91 bottom of rack idler wheel 93 and be set up in the rack 91
The overturning platform 95 at top.
The overturning platform 95 be it is several, quantity can be configured according to demand.In the present embodiment, the overturning is flat
Platform 95 is 8, each described overturning platform 95 includes the shaft 951 for being fixed on the rack 91, the side connection shaft
951 parcel shelf 953 and spacer column 955 set on 953 other side of parcel shelf.8 overturning platforms are distributed in four layers,
The spacer column 955 also has the function of the support overturning platform simultaneously.
Each described overturning platform 95 can place multiple heat-generating discs 200, when a parcel shelf 953 is piled
When, another parcel shelf 953 turns, and is further continued for placing the heat-generating disc 200, and it is multiple described to place to recycle this operation
Heat-generating disc 200.
Referring to Fig. 2, being the flow chart of the automatic manufacturing method of heat-generating disc provided by the invention, the heat-generating disc manufactures automatically
Method includes the following steps:
Step S1: the heat-generating pipe 201 is put into the bend pipe mould 13 and is bent into preset model.
Step S2: the first crawl hand 53 of the six axis robot 5 clamps the heat-generating pipe 201 to the cavity plate
3133 top.
Step S3: the pneumatic device 45 along the carriage 43 be moved to the first note aluminium dish machine 3131 just on
Side, the staking punch 451 drives the pressing plate 453, and heat-generating pipe 201 described in moving handle is pressed into the cavity plate 3133 straight down,
45 return of pneumatic device, the pneumatic device 45 are displaced to the top of the second note aluminium dish machine 33, and by the fever
Pipe 201 is pressed into the second note aluminium dish machine 33,45 return of pneumatic device, meanwhile, the punch-pin 3135 overturns 90 ° of lids and closes
In on the cavity plate 3133.
Step S4: molten aluminum is perfused into the molding die 313, then coagulation forming is the heat-generating disc 200, described convex
Mould 3135 is flipped up opening.
Step S5: the second crawl hand 55 is the molded clamping of the heat-generating disc 200 to 6 pairs of institutes of the flush port machine
Stating heat-generating disc 200 goes to the mouth of a river to handle.
Step S6: the live spindle 73 of four axis robot 7 rotates, and second slide unit 77 is sliding along described first
Platform 75 moves at the flush port machine 6, and the clamping plate 79 clamps the machined heat-generating disc 200, the live spindle 73
Revolution, second slide unit 77 move at the docking trolley 9 along first slide unit 75, then the heat-generating disc 200 are put
It is placed on the parcel shelf 953.
Compared with the relevant technologies, heat-generating disc automatic processing device provided by the invention is had the following beneficial effects:
One, the heat-generating pipe 201 of the bending of bending machine 1 is clamped to the note by the six axis robot 5
Aluminium dish machine 3 is integrally formed with the aluminium dish again, and the flush port machine 6 carries out flush port to the molded heat-generating disc 200, described
Four axis robots 7 clamp the heat-generating disc 200 for blowing mouth of a river machine to the docking trolley 9, complete the heat-generating disc
The molding of 200 processing and the automated production of conveying, realize from manually to the upgrading of automation.
Two, two note aluminium dish machines 3 are processed simultaneously by the pneumatic device 45 of traverse motion, is mentioned
The high shaping efficiency of the note aluminium dish machine 3.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.
Claims (10)
1. a kind of automatic manufacturing method of heat-generating disc, which comprises the steps of:
Step S1: heat-generating pipe and bending machine are provided, the heat-generating pipe is put into bending in the bending machine；
Step S2: six axis robot and note aluminium dish machine are provided, the note aluminium dish machine includes molding die, the six axis robot handle
The heat-generating pipe is clamped to the note aluminium dish machine；
Step S3: beche is provided, the beche includes pneumatic device, and the pneumatic device is moved straight down by described six
The heat-generating pipe of axis robot clamping is pressed into the molding die, and the heat-generating pipe is made vertically to be embedded at the molding die
In；
Step S4: molten aluminum is provided, molten aluminum is poured into the molding die, coagulation forming is heat-generating disc；
Step S5: providing flush port machine, and the six axis robot clamps the heat-generating disc to the flush port machine and carries out flush port；
Step S6: providing four axis robots and docking trolley, and four axis robot clamping completes flush port treated described
Heat-generating disc simultaneously moves to the docking trolley.
2. the automatic manufacturing method of heat-generating disc according to claim 1, which is characterized in that the pneumatic device includes staking punch
And the pressing plate being connect with the staking punch, include the following steps: in the step S3
Step S31: the pneumatic device is moved to right above the note aluminium dish machine；
Step S32: the staking punch drives the pressing plate to move straight down and the heat-generating pipe is depressed into the molding die
In.
3. the automatic manufacturing method of heat-generating disc according to claim 2, which is characterized in that in the step S32, the pressing plate
Movement travel straight down is 0.4 meter.
4. the automatic manufacturing method of heat-generating disc according to claim 1, which is characterized in that the note aluminium dish machine includes setting respectively
There are the first note aluminium dish machine and the second note aluminium dish machine of molding die, the step S3 further includes the displacement step of the pneumatic device
Suddenly, specifically:
The heat-generating pipe is pressed into the molding die of the first note aluminium dish machine by the pneumatic device, the pneumatic device
Return；
The pneumatic device is displaced to the top of the second note aluminium dish machine, and the heat-generating pipe is pressed into the second note aluminium dish
In the molding die of machine, the pneumatic device return.
5. the automatic manufacturing method of heat-generating disc according to claim 1, which is characterized in that the note aluminium dish machine further includes turning
Disk, after a heat-generating disc is completed in every molding, the turntable rotates 120 °.
6. the automatic manufacturing method of heat-generating disc according to claim 5, which is characterized in that the molding die includes being set to lean on
On the turntable of the nearly six axis robot side and opens coaming plate jaggy, the cavity plate in the coaming plate and be covered on
The coaming plate and turnable 90 ° of punch-pin.
7. the automatic manufacturing method of heat-generating disc according to claim 1, which is characterized in that the six axis robot includes machinery
Arm, set on the mechanical arm and for grab the heat-generating pipe first crawl hand and with it is described first crawl hand be arranged parallel and
For grabbing the second crawl hand of the heat-generating disc.
8. the automatic manufacturing method of heat-generating disc according to claim 1, which is characterized in that four axis robot includes bottom
Seat, set on the pedestal and the live spindle around the rotation of its center, the first slide unit in the live spindle, be set to it is described
The second slide unit on first slide unit and the clamping plate set on second slide unit end.
9. the automatic manufacturing method of heat-generating disc according to claim 1, which is characterized in that the docking trolley include rack,
Set on the bottom of the frame idler wheel and be set up in the overturning platform of the frame top.
10. the automatic manufacturing method of heat-generating disc according to claim 9, which is characterized in that the overturning platform be it is several, often
One overturning platform includes that the shaft for being fixed on the rack, side connect the parcel shelf of the shaft and set set on described
The spacer column of the object plate other side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610913236.3A CN106424698B (en) | 2016-10-19 | 2016-10-19 | The automatic manufacturing method of heat-generating disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610913236.3A CN106424698B (en) | 2016-10-19 | 2016-10-19 | The automatic manufacturing method of heat-generating disc |
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| Publication Number | Publication Date |
|---|---|
| CN106424698A CN106424698A (en) | 2017-02-22 |
| CN106424698B true CN106424698B (en) | 2018-12-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610913236.3A Active CN106424698B (en) | 2016-10-19 | 2016-10-19 | The automatic manufacturing method of heat-generating disc |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115091128A (en) * | 2022-06-21 | 2022-09-23 | 广州市华钠电器有限公司 | Method and equipment for manufacturing electric heating plate |
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| JP2001179430A (en) * | 1999-12-16 | 2001-07-03 | Honda Motor Co Ltd | Apparatus of manufacturing metallic molding |
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| CN101287311A (en) * | 2007-04-10 | 2008-10-15 | 胡岳安 | Electric heating dish and method of processing the same |
| CN201248153Y (en) * | 2008-09-01 | 2009-05-27 | 黄春合 | Aluminum iron co-casting heating disk |
| CN202095117U (en) * | 2011-05-23 | 2011-12-28 | 陈胜祥 | Heating disc |
| CN203992328U (en) * | 2014-08-11 | 2014-12-10 | 中山市弘丰电器有限公司 | A kind of heat-generating disc casting machine |
| CN104352175A (en) * | 2014-10-31 | 2015-02-18 | 中山科邦化工材料技术有限公司 | Preparation technology and method for energy-saving heating plate |
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2016
- 2016-10-19 CN CN201610913236.3A patent/CN106424698B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08281378A (en) * | 1995-04-06 | 1996-10-29 | Hitachi Metals Ltd | Core supplying system |
| JP2001179430A (en) * | 1999-12-16 | 2001-07-03 | Honda Motor Co Ltd | Apparatus of manufacturing metallic molding |
| CN2734044Y (en) * | 2004-06-24 | 2005-10-19 | 王冬雷 | Die-casting type heating disc |
| CN101287311A (en) * | 2007-04-10 | 2008-10-15 | 胡岳安 | Electric heating dish and method of processing the same |
| CN201248153Y (en) * | 2008-09-01 | 2009-05-27 | 黄春合 | Aluminum iron co-casting heating disk |
| CN202095117U (en) * | 2011-05-23 | 2011-12-28 | 陈胜祥 | Heating disc |
| CN203992328U (en) * | 2014-08-11 | 2014-12-10 | 中山市弘丰电器有限公司 | A kind of heat-generating disc casting machine |
| CN104352175A (en) * | 2014-10-31 | 2015-02-18 | 中山科邦化工材料技术有限公司 | Preparation technology and method for energy-saving heating plate |
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| CN106424698A (en) | 2017-02-22 |
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Effective date of registration: 20211223 Address after: 528400 Fuwan Industrial Zone, East District, Zhongshan City, Guangdong Province, 8 buildings, 1 floor and 2 cards Patentee after: GUANGDONG SHUOTAI INTELLIGENT EQUIPMENT Co.,Ltd. Address before: 528467 card 101-102, building F, No. 7, Xiaoyang Road, Tanzhou town, Zhongshan City, Guangdong Province Patentee before: ZHONGSHAN HEYING INTELLIGENT EQUIPMENT Co.,Ltd. |