CN106424660A - Environment-friendly center water-cooling mold device - Google Patents
Environment-friendly center water-cooling mold device Download PDFInfo
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- CN106424660A CN106424660A CN201611059082.2A CN201611059082A CN106424660A CN 106424660 A CN106424660 A CN 106424660A CN 201611059082 A CN201611059082 A CN 201611059082A CN 106424660 A CN106424660 A CN 106424660A
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- center
- cooling
- spreader
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- friendly type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
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- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention relates to a cooling device for aluminum alloy hub low-pressure casting mold, in particular to an environment-friendly water-cooling mold device for cooling a casting center hole, namely, an aluminum alloy hub mounting plate center hole. The device comprises a center cooling body, a center cooling base and a sprue spreader, the center cooling body and the center cooling base are matched with each other through a cone for sealing and fixed through screw holes; the center cooling base is connected with the sprue spreader through threads; the front end of the sprue spreader is in a cone shape and extends into the aluminum alloy hub center hole to be fixedly installed at the center position of an upper mold through a pressing plate, the rear end of the sprue spreader is provided with a circular cooling hole extending to the inner wall of the front end of the sprue spreader, and the center cooling body is provided with a water inlet ring groove, multiple water outlet spray nozzles and a center water return pipe. The environment-friendly water-cooling mold device enables the aluminum alloy hub low-pressure casting mold to be uniform in center cooling, good in cooling effect, capable of recycling a cooling medium and free of noise.
Description
Technical field:
The present invention relates to the chiller on a kind of mould for Low Pressure Die Casting of Aluminum Wheel Hub, especially a kind of being directed to cool down
The central water-cooling device of aluminum alloy wheel hub casts mounting disc centre bore.
Background technology:
Aluminium alloy wheel hub is typically produced by the way of low pressure casting, and the mould for cast aluminium alloy gold wheel hub is main
Including upper die and lower die and side form, after described upper die and lower die and side form combination, form the casting mold cavity of aluminium alloy wheel hub to be cast.
During cast, sprue gate on lower mould for the aluminium liquid enters and die cavity is filled with.For aluminium alloy wheel hub, instantaneously cool down stronger, aluminium liquid
Solidification and crystallization is finer and close, and mechanical castings are better, and wheel hub cooling needs consecutive solidification.Described consecutive solidification refers to:
The solidification of foundry goods is to carry out from surface to center, partly first solidifies away from sprue gate, followed by partially solidified near sprue gate,
After be sprue gate itself solidification.Consecutive solidification can solidify position to the supplement first solidifying position and carrying out aluminium liquid after making, reduces aluminum
Liquid solidification when volume contraction and produce shrinkage cavity and shrinkage defect.At present for cooling down the cold of wheel hub centre bore on low pressure casting die
But device, typically adopts the center air blowing cooling by a cooling iron pipe just to mold diversion cone for the compressed air.In this spreader
The heart is emptied from rear end along the axial direction of cone, and pressure-air cooling pipe stretches into wherein.In the casting process of aluminium alloy wheel hub, pass through
Cooling tube empties interior blowing compressed air to spreader, through cone wall, hub centre hole is cooled down.
Using the cooling of above structure, have the disadvantages that:When to spreader when emptying interior blowing compressed air, on the one hand,
Compressed air is blown at first in the bottom emptied, then returns out along medial wall, so that the front end of spreader is cooled down the fastest.The pressure simultaneously returned out
Contracting air contacts uneven with medial wall, makes each several part non-uniform temperature of spreader, thus leading to the centre bore bottom of wheel hub
First cool down near sprue gate position, be unfavorable for consecutive solidification, cool down also uneven simultaneously.On the other hand, pressure-air cooling intensity
Limited, the aluminium liquid solidification of aluminium alloy wheel hub centre bore needs longer cool time, leads to compressed air consumption big,
High cost, secondly can produce loud noise during compressed air blowout, affect work on the spot environment.
Content of the invention:
The technical problem to be solved in the present invention is:One kind is provided to enable aluminum alloy to the cooling of low-pressure casting mould for wheel hub center all
Even, good cooling results, cooling medium reusable edible, noise-free environmentally-friendly type water cooling mold apparatus.
For solving above-mentioned technical problem, the present invention adopts such a environment-friendly type water cooling mold apparatus:It is cold that it includes center
But body, center refrigerating seat and spreader.Described center cooling body and center refrigerating seat are sealed by Cone fit, described shunting
Cone front end is in cone shape, is provided with the circular Cooling Holes axially extending to cone front inner wall, and described center cooling body stretches into point
Flow cone circular cooling in the hole, aluminium alloy wheel hub center in the hole is stretched in its front end of described spreader, rear end is fixedly mounted by pressing plate
Center in upper mould.
After above structure, the present invention compared with prior art, has advantages below:Because center cooling body is provided with
The multiple water outlet nozzles connecting with water inlet annular groove, cooling water flows into water inlet annular groove from water inlet pipe, and from multiple water outlet nozzles, to divide
Scattered mist-like ejection.On the one hand increase the contact area of cooling water and spreader Cooling Holes inwall, thus strengthening spreader
Intensity of cooling to aluminium alloy wheel hub centre bore aluminium liquid;Another aspect cooling water must compare all with spreader Cooling Holes contact internal walls
Even, also ratio is more uniform, so that aluminium alloy wheel hub centre bore circumferencial direction also cools down must compare to make the temperature of spreader circumferential section
More uniform.Cooling water, from the top of spreader Cooling Holes along inwall to dirty, makes spreader top faster than bottom cooling simultaneously, from
And enable aluminum alloy to hub centre hole aluminium liquid and improve aluminium liquid along away from sprue gate position near the downward consecutive solidification in sprue gate position
Crystalline quality.
As improvement, the plurality of water outlet nozzle is distributed along same even circumferential, makes cooling water and shunting tapered joint further
Touch more uniform, make the temperature of spreader circumferential section more uniform, finally enable aluminum alloy to hub centre hole and cool down more
Uniformly, cooling effect is more preferable, it is to avoid aluminium alloy wheel hub mounting disc is answered inhomogeneous cooling and caused the shrinkage defect of local.
As improvement, the quantity of the plurality of water outlet nozzle is 3, and the center cooling body using 3 nozzles makes spreader
, cooling effect highly uniform to the cooling of aluminium alloy wheel hub centre bore is very good.
As improvement, described center cooling body center is provided with center return pipe and stretches into inside distinguished and admirable cone Cooling Holes, cooling water
After nozzle sprays into spreader Cooling Holes, under the pressure of vapor acts on, flow out to return pipe connection from center return pipe
Heat-exchange apparatus and cooling water circulation recycling equipment.On the one hand eliminate the cooling water that spreader cools down in the hole residual in time,
After avoiding cooling stopping, spreader cooling is excessive, and affect next aluminum alloy wheel hub casts fills type;Another aspect cooling water
The heat energy taken out of can be with Collection utilization, and cooling water can also circulate and reuse, and greatlys save water resource and the energy.Simultaneously cold
But water is enclosed in pipeline all the time, will not produce noise.
As improvement, the center return pipe top of described center cooling body from spreader Cooling Holes bottom, apart from A be 10~
15 millimeters, make cooling water under the pressure of vapor acts on, more rapid, more fully from spreader cooling in the hole discharge.One side
Face further increases the initial temperature in next aluminium alloy wheel hub Filling Processes of Castings for the spreader;On the other hand also make discharge
Coolant water temperature improves, and improves follow-up thermal energy collecting and utilizes.
As improvement, described center refrigerating seat one end be threaded with shunt standard is connected, the other end be square, facilitate in
The connection of heart refrigerating seat and spreader and take cleaning apart.
As improvement, described center cooling body is 7~12 degree with center refrigerating seat by Cone fit taper B, makes center
Cooling body and center refrigerating seat seal relatively reliable.In expanded by heating, the Cone fit of center cooling body and center refrigerating seat
Energy self-locking obtains tightr.
As improvement, described center cooling body is provided with two ejection screws and symmetrical.When mould is safeguarded, conveniently from center
Dismounting center cooling body on refrigerating seat.
As improvement, it is airtight that cooling body water inlet annular groove in described center is provided with annular cover plate, and water inlet annular groove is with water inlet pipe even
Logical, center return pipe top is connected with return pipe.Due to being provided with this structure it is only necessary to a water inlet pipe and an outlet pipe just can
Cooling water is made to flow into from a water inlet pipe, an outlet pipe flows out, very convenient.
Brief description:
Fig. 1 is position view on Low Pressure Die Casting of Aluminum Wheel Hub mould for the environment-friendly type water cooling mold apparatus of the present invention.
Fig. 2 is the structural representation of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 3 is the center refrigerating seat front view of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 4 is the center refrigerating seat top view of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 5 is the center cooling body front view of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 6 is the center cooling body upward view of environment-friendly type water cooling mold apparatus of the present invention.
As shown in drawings:(1) upper mould, (2) side form, mould under (3), (4) sprue gate, (5) spreader, (6) pressing plate, in (7)
Heart refrigerating seat, (8) center cooling body, (9) outlet pipe, (10) water inlet pipe, (11) ejection screw, (12) spreader Cooling Holes,
(14) water inlet annular groove, (16) nozzle, (17) center return pipe, (18) annular cover plate.
Specific embodiment:
Below in conjunction with the accompanying drawings with the invention will be further described.
As shown in Fig. 2 a kind of be used in the upper foundry goods for cooling of aluminium alloy automobile hub low pressure casting die (referring to Fig. 1)
The environment-friendly type water cooling mold apparatus in heart hole (i.e. aluminium alloy wheel hub installation center hole), it is cold that it includes center cooling body (8), center
But seat (7) and spreader (5), described center cooling body (8) is sealed by Cone fit and screw hole with center refrigerating seat (7)
(13) fixing;Described center refrigerating seat (7) is connected with spreader (5) by screw thread;Described spreader (5) front end is in cone-shaped
Shape, its front end is stretched into aluminium alloy wheel hub center in the hole, is fixedly mounted on the center of mould (1) by pressing plate (6), and rear end is provided with axle
To the circular Cooling Holes (12) extending to cone front inner wall, described center cooling body (8) is provided with into water annular groove (14), multiple
Water outlet nozzle (16) and center return pipe (17).
As shown in Figure 5 and Figure 6, as improvement, the plurality of water outlet nozzle (16) is distributed along same even circumferential, makes cooling
Water contacts more uniform with spreader (5), makes the temperature of spreader (5) circumferential section uniformly, finally enables aluminum alloy in wheel hub
Heart hole cooling uniformly, good cooling results, it is to avoid aluminium alloy wheel hub mounting disc causes the shrinkage defect of local because of inhomogeneous cooling.
As shown in Figure 5 and Figure 6, as improvement, the quantity of the plurality of water outlet nozzle is 3, using the center of 3 nozzles
Cooling body make further spreader to the cooling of aluminium alloy wheel hub centre bore circumference more uniformly, cooling effect better.
As shown in Figure 5 and Figure 6, as improvement, the center return pipe (17) at described center cooling body (8) axially extends to point
The Cooling Holes (12) of flow cone (5) are internal, and Cooling Holes (12) the distance from bottom A from spreader (5) for the top is 10~15 millimeters, makes cold
But water is under the pressure of vapor acts on, more rapid, more fully from spreader cooling in the hole discharge.On the one hand improve further
The initial temperature in next aluminium alloy wheel hub Filling Processes of Castings for the spreader;On the other hand the coolant water temperature of discharge is also made to carry
Height, improves follow-up thermal energy collecting utilization ratio.
As shown in Figure 3 and Figure 4, as improvement, described center refrigerating seat (7) one end is threaded and is connected with spreader (5),
The other end is set to square, facilitates the convenient connection with spreader (5) of center refrigerating seat (7) and takes cleaning apart.
As shown in Figure 3 and Figure 6, as improvement, Cone fit is passed through with center refrigerating seat (9) in described center cooling body (8)
Taper B is 7~12 degree, so that center cooling body (8) and center refrigerating seat (9) is sealed relatively reliable, center is cold in expanded by heating
But the Cone fit energy self-locking of body (8) and center refrigerating seat (9) obtain tightr, sealing more reliable.
As shown in Figure 5 and Figure 6, as improvement, described center cooling body (8) is provided with two ejection screws (11) and symmetrical point
Cloth, when so that mould is safeguarded, takes center cooling body (8) apart convenient from center refrigerating seat (9).
As shown in Figure 5 and Figure 6, as improvement, described center cooling body (8) water inlet annular groove (14) is provided with annular cover plate
(18) airtight, water inlet annular groove (14) is connected with water inlet pipe (10), and center return pipe (17) top is connected with return pipe (9), due to
Be provided with this structure it is only necessary to a water inlet pipe and outlet pipe cooling water just can be made to flow into from a water inlet pipe, a water outlet
Pipe flow goes out, very convenient.
The operation principle of environment-friendly type water cooling mold apparatus of the present invention is:Cooling water enters center cooling by water inlet pipe (10)
The water inlet annular groove (14) of body (8), then through on finely dispersed Cooling Holes (12) inwall being sprayed onto spreader (5) of nozzle (16).Cold
But water from up to down flows from Cooling Holes (12) inwall under gravity, so that spreader (5) is also from up to down cooled down, thus reaching
Partly solidify near sprue gate (4) part order to the aluminium liquid enabling aluminum alloy to hub centre hole from away from sprue gate (4).Cooling
Under the promotion of high-temperature vapour, the center return pipe (17) through center cooling body (8) flows out to what return pipe (9) connected to water afterwards
Heat-exchange apparatus and cooling water circulation recycling equipment.
Below only just the preferred plan of the embodiment of the present invention is described, but is not to be construed as the limit to claim
System.The present invention is not only limited to above example, and its concrete structure has allowed multiple changes:Multiple water outlet nozzles (16) are along same
The spacing of circle distribution can also be without unanimously, you can with and non-fully along same even circumferential be distributed;Multiple water outlet nozzles (13)
Quantity can also be 3,4,5,6 etc., as long as the change in the claims is all in the protection model of the present invention
Within enclosing.
Claims (8)
1. a kind of environment-friendly type water cooling mold apparatus, it includes center cooling body (8), center refrigerating seat (7) and spreader (5), institute
The center cooling body (8) stated is fixing by Cone fit sealing and screw hole (13) with center refrigerating seat (7);The cooling of described center
Seat (7) is connected with spreader (5) by screw thread;Described spreader (5) front end is in cone shape, and aluminium alloy wheel hub is stretched in its front end
Center in the hole, it is fixedly mounted on the center of mould (1) by pressing plate (6), rear end is provided with the circle axially extending to cone front inner wall
Shape Cooling Holes (12), described center cooling body (8) is provided with into water annular groove (14), multiple water outlet nozzle (16) and center backwater
Pipe (17).
2. environment-friendly type water cooling mold apparatus according to claim 1 it is characterised in that:The plurality of water outlet nozzle (16) edge
Same even circumferential distribution.
3. environment-friendly type water cooling mold apparatus according to claim 1 it is characterised in that:The quantity of the plurality of water outlet nozzle
For 3.
4. environment-friendly type water cooling mold apparatus according to claim 1 it is characterised in that:In described center cooling body (8)
The Cooling Holes (12) that heart return pipe (17) axially extends to spreader (5) are internal, and top is from Cooling Holes (12) bottom of spreader (5)
Portion is 10~15 millimeters apart from A.
5. environment-friendly type water cooling mold apparatus according to claim 1 it is characterised in that:Center refrigerating seat (7) one end is arranged
Screw thread is connected with spreader (5), and the other end is set to square.
6. environment-friendly type water cooling mold apparatus according to claim 1 it is characterised in that:Described center cooling body (8) with
Heart refrigerating seat (9) passes through Cone fit, and taper B is 7~12 degree.
7. environment-friendly type water cooling mold apparatus according to claim 1 it is characterised in that:Described center cooling body (8) is provided with
Two ejections screw (11) and symmetrical.
8. environment-friendly type water cooling mold apparatus according to claim 1 it is characterised in that:Described center cooling body (8) intakes
It is airtight that annular groove (14) is provided with annular cover plate (18), and water inlet annular groove (14) connects with water inlet pipe (10), center return pipe (17) top
End is connected with return pipe (9).
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CN201611059082.2A CN106424660B (en) | 2016-11-21 | 2016-11-21 | Environment-friendly type central water-cooling die device |
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CN201611059082.2A CN106424660B (en) | 2016-11-21 | 2016-11-21 | Environment-friendly type central water-cooling die device |
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CN106424660B CN106424660B (en) | 2019-02-12 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110421143A (en) * | 2019-08-05 | 2019-11-08 | 镇江裕久智能装备股份有限公司 | A kind of wheel hub low pressure casting cooling structure |
CN110538967A (en) * | 2019-09-11 | 2019-12-06 | 浙江今飞摩轮有限公司 | Sprue spreader and casting mold |
CN112570684A (en) * | 2019-09-30 | 2021-03-30 | 沈阳铸造研究所有限公司 | Integral extrusion casting device for aluminum alloy wheel and extrusion casting process and application thereof |
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CN110421143A (en) * | 2019-08-05 | 2019-11-08 | 镇江裕久智能装备股份有限公司 | A kind of wheel hub low pressure casting cooling structure |
CN110538967A (en) * | 2019-09-11 | 2019-12-06 | 浙江今飞摩轮有限公司 | Sprue spreader and casting mold |
CN112570684A (en) * | 2019-09-30 | 2021-03-30 | 沈阳铸造研究所有限公司 | Integral extrusion casting device for aluminum alloy wheel and extrusion casting process and application thereof |
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Effective date of registration: 20200117 Address after: 702, Ronghua building, Sanhe center, No. 14, Sanhe East Road, Yanbu, Dali Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Liu Jiangao Address before: Nansha District Fengze road Guangzhou city Guangdong province 511400 No. 106 Patentee before: Guangzhou City Tuzhi science and Technology Co Ltd |
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