CN106424660B - Environment-friendly type central water-cooling die device - Google Patents
Environment-friendly type central water-cooling die device Download PDFInfo
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- CN106424660B CN106424660B CN201611059082.2A CN201611059082A CN106424660B CN 106424660 B CN106424660 B CN 106424660B CN 201611059082 A CN201611059082 A CN 201611059082A CN 106424660 B CN106424660 B CN 106424660B
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- cooling
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- spreader
- water
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
Abstract
A kind of cooling device on Low Pressure Die Casting of Aluminum Wheel Hub mould, especially a kind of environment-friendly type water cooling mold apparatus for cooling casting centre bore (i.e. aluminium alloy wheel hub installation center hole).It includes center cooling body, center refrigerating seat and spreader, and the center cooling body is sealed with center refrigerating seat by Cone fit and screw hole is fixed;The center refrigerating seat is connect by screw thread with spreader;The spreader front end is in cone shape, the center that upper mold is fixedly mounted in aluminium alloy wheel hub centre bore, by pressing plate is protruded into its front end, rear end is equipped with the round cooling hole for axially extending to cone front inner wall, and the center cooling body is equipped with water inlet annular groove, multiple water outlet nozzles and center return pipe.The present invention provides one kind and enables aluminum alloy to that low-pressure casting mould for wheel hub center is cooling uniformly, good cooling results, cooling medium are can be recycled, noise-free environmentally-friendly type water cooling mold apparatus.
Description
Technical field:
The present invention relates to a kind of cooling devices on Low Pressure Die Casting of Aluminum Wheel Hub mould, especially a kind of for cooling
The central water-cooling device of aluminum alloy wheel hub casts mounting disc centre bore.
Background technique:
Aluminium alloy wheel hub is generally produced by the way of low pressure casting, and the mold for cast aluminium alloy gold wheel hub is main
Including upper die and lower die and side form, after the upper die and lower die and side form combination, the casting mold cavity of aluminium alloy wheel hub to be cast is formed.
Molten aluminum enters from the sprue gate in lower die and is filled to type chamber when casting.For aluminium alloy wheel hub, instantaneous cooling stronger molten aluminum
Solidification and crystallization is finer and close, and mechanical castings are better, and wheel hub cooling requirement consecutive solidification.The consecutive solidification refers to:
The solidification of casting is carried out from surface to center, is first solidified far from sprue gate part, followed by partially solidified close to sprue gate, most
After be that sprue gate itself solidifies.Solidification position carries out the supplement of molten aluminum to first solidification position after consecutive solidification can make, and reduces aluminium
Liquid solidify when volume contraction and generate shrinkage cavity and shrinkage defect.At present, for cooling down wheel hub centre bore on low pressure casting die
Center air blowing cooling of the compressed air by a cooling iron pipe face mold diversion cone is usually used in cooling device.The shunting
Axial direction of the cone center from rear end along cone is emptied, and compressed air cooling tube protrudes into wherein.In the casting process of aluminium alloy wheel hub,
Interior blowing compressed air is emptied to spreader by cooling tube, wall is bored and hub centre hole is cooled down.
It cools down, is had the disadvantages that when to spreader when emptying interior blowing compressed air using the above structure, on the one hand,
Compressed air is blown at first to be returned out along inner sidewall again in the bottom emptied, and makes the cooling pressure that is most fast, while returning out in the front end of spreader
Contracting air contacts each section non-uniform temperature for unevenly making spreader with inner sidewall, so as to cause the centre bore bottom of wheel hub
It is first cooled down close to sprue gate position, is unfavorable for consecutive solidification, while cooling is also uneven;On the other hand, compressed air intensity of cooling
It is limited, the molten aluminum of aluminium alloy wheel hub centre bore is solidified, longer cooling time is needed, causes compressed air consumption big,
It is at high cost, loud noise secondly can be generated when compressed air blowout, influences work on the spot environment.
Summary of the invention:
The technical problem to be solved by the present invention is providing one kind enables aluminum alloy to the cooling of low-pressure casting mould for wheel hub center
Even, good cooling results, cooling medium be can be recycled, noise-free environmentally-friendly type water cooling mold apparatus.
In order to solve the above technical problems, the present invention uses such a environment-friendly type water cooling mold apparatus: it includes that center is cold
But body, center refrigerating seat and spreader, the center cooling body and center refrigerating seat are sealed by Cone fit, the shunting
Boring front end is in cone shape, and equipped with the round cooling hole for axially extending to cone front inner wall, the center cooling body is protruded into point
In flow cone circle cooling hole, its front end of the spreader is protruded into aluminium alloy wheel hub centre bore, rear end is fixedly mounted by pressing plate
In the center of upper mold.
After using the above structure, compared with prior art, the present invention having the advantage that since center cooling body is equipped with
With multiple water outlet nozzles for be connected to of water inlet annular groove, cooling water flows into water inlet annular groove from water inlet pipe, but from multiple water outlet nozzles, to divide
On the one hand scattered mist-like ejection increases the contact area of cooling water Yu spreader cooling hole inner wall, close spreader to aluminium
The intensity of cooling of golden hub centre hole molten aluminum increases, another aspect cooling water and spreader cooling hole inner wall contact compared with
It is even, keep the temperature of spreader circumferential section also relatively uniform, so that it is also so cooling that compare to enable aluminum alloy to hub centre hole circumferencial direction
It is more uniform, at the same cooling water from the top of spreader cooling hole along inner wall to flowing down, keep spreader top faster than lower part, from
And it enables aluminum alloy to hub centre hole molten aluminum and, to close to the downward consecutive solidification in sprue gate position, improves molten aluminum along far from sprue gate position
Crystalline quality.
As an improvement, the multiple water outlet nozzle is distributed along same even circumferential, further makes cooling water and shunt tapered joint
It touches more uniform, keeps the temperature of spreader circumferential section more uniform, it is more cooling finally to enable aluminum alloy to hub centre hole
Uniformly, cooling effect is more preferable, avoids aluminium alloy wheel hub mounting disc and answers inhomogeneous cooling and cause local shrinkage defect.
As an improvement, the quantity of the multiple water outlet nozzle is 3, the center cooling body using 3 nozzles makes spreader
It is highly uniform to the cooling of aluminium alloy wheel hub centre bore, cooling effect is very good.
It is protruded into inside distinguished and admirable cone cooling hole as an improvement, center cooling body center is equipped with center return pipe, cooling water
After nozzle penetrating spreader cooling hole, from center, return pipe flows out to the heat exchange of return pipe connection under the pressure of vapor
On the one hand equipment and cooling water cycling and reutilization equipment eliminate remaining cooling water in spreader cooling hole in time, avoid
Spreader cooling is excessive after cooling stopping, influencing the type that fills of next aluminum alloy wheel hub casts, another aspect cooling water is taken out of
Thermal energy can also be recycled and be reused with Collection utilization, cooling water, water resource and the energy be greatly saved, while cooling water begins
It is enclosed in pipeline eventually, noise will not be generated.
As an improvement, the center return pipe top of the center cooling body is from spreader cooling hole bottom, distance A is 10~
15 millimeters, makes cooling water under the effect of the pressure of vapor, more rapidly and be adequately discharged out of spreader cooling hole, a side
Face further improves initial temperature of the spreader in next aluminium alloy wheel hub Filling Processes of Castings, on the other hand also makes discharge
Coolant water temperature improves, and improves subsequent thermal energy collecting and utilizes.
It is connect as an improvement, screw thread is arranged in center refrigerating seat one end with standard is shunted, the other end is set as square, makes
Center refrigerating seat facilitates the connection with spreader and dismantles cleaning.
As an improvement, the center cooling body and center refrigerating seat are 7~12 degree by Cone fit taper B, make center
Cooling body seals relatively reliable, the Cone fit energy of center cooling body and center refrigerating seat in expanded by heating with center refrigerating seat
It is closerly self-locking.
As an improvement, the center cooling body set there are two ejection screw it is symmetrical, it is cold from center when safeguarding mold
But it is more convenient that center cooling body is dismantled on seat.
As an improvement, the center cooling body water inlet annular groove is equipped with, annular cover plate is closed, and water inlet annular groove and water inlet pipe connect
Logical, center return pipe top is connected to return pipe.Due to being equipped with the structure, it is only necessary to which a water inlet pipe and an outlet pipe just can
Flow into cooling water from a water inlet pipe, an outlet pipe outflow, it is very convenient.
Detailed description of the invention:
Fig. 1 is position view of the environment-friendly type water cooling mold apparatus of the present invention on Low Pressure Die Casting of Aluminum Wheel Hub mould.
Fig. 2 is the structural schematic diagram of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 3 is the center refrigerating seat main view of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 4 is the center refrigerating seat top view of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 5 is the center cooling body main view of environment-friendly type water cooling mold apparatus of the present invention.
Fig. 6 is the center cooling body bottom view of environment-friendly type water cooling mold apparatus of the present invention.
It is as shown in the picture: (1) upper mold, (2) side form, (3) lower die, (4) sprue gate, (5) spreader, (6) pressing plate, in (7)
Heart refrigerating seat, (8) center cooling body, (9) return pipe, (10) water inlet pipe, (11) ejection screw, (12) spreader cooling hole,
(14) water inlet annular groove, (16) nozzle, (17) center return pipe, (18) annular cover plate.
Specific embodiment:
With reference to the accompanying drawing and the invention will be further described.
As shown in Fig. 2, a kind of be used on aluminium alloy automobile hub low pressure casting die (being detailed in Fig. 1) in cooling casting
The environment-friendly type water cooling mold apparatus in heart hole (i.e. aluminium alloy wheel hub installation center hole), it includes that center cooling body (8), center are cold
But seat (7) and spreader (5), the center cooling body (8) and center refrigerating seat (7) pass through Cone fit sealing and screw hole
(13) fixed;The center refrigerating seat (7) is connect by screw thread with spreader (5);Spreader (5) front end is in cone-shaped
Shape, front end are protruded into aluminium alloy wheel hub centre bore, pass through the center that pressing plate (6) are fixedly mounted on upper mold (1), and rear end is equipped with axis
To the round cooling hole (12) for extending to cone front inner wall, the center cooling body (8), which is equipped with, intakes annular groove (14), is multiple
Water outlet nozzle (16) and center return pipe (17).
As shown in Figure 5 and Figure 6, as an improvement, the multiple water outlet nozzle (16) is distributed along same even circumferential, make to cool down
Water contacts more uniform with spreader (5), keeps the temperature of spreader (5) circumferential section uniform, finally enables aluminum alloy in wheel hub
The cooling uniform, good cooling results in heart hole, avoid aluminium alloy wheel hub mounting disc and cause local shrinkage defect because of inhomogeneous cooling.
As shown in Figure 5 and Figure 6, as an improvement, the quantity of the multiple water outlet nozzle is 3, using the center of 3 nozzles
Cooling body further makes that spreader is more uniform to the cooling of aluminium alloy wheel hub centre bore circumference, cooling effect is better.
As shown in Figure 5 and Figure 6, as an improvement, the center return pipe (17) of the center cooling body (8) axially extends to point
The cooling hole (12) of flow cone (5) is internal, and cooling hole (12) distance from bottom A of the top from spreader (5) is 10~15 millimeters, makes cold
But water more rapidly and is adequately discharged out of spreader cooling hole under the pressure of vapor, on the one hand further improves shunting
The initial temperature in next aluminium alloy wheel hub Filling Processes of Castings is bored, on the other hand improves also the coolant water temperature of discharge, improves
Subsequent thermal energy collecting utilization efficiency.
As shown in Figure 3 and Figure 4, as an improvement, described center refrigerating seat (7) one end setting screw thread is connect with quasi- (5) are shunted,
The other end is set as square, makes the connection of center refrigerating seat (7) convenience and spreader (5) and dismantles cleaning.
As shown in Figure 3 and Figure 6, as an improvement, the center cooling body (8) and center refrigerating seat (7) pass through Cone fit
Taper B is 7~12 degree, seals center cooling body (8) with center refrigerating seat (7) relatively reliable, center is cold in expanded by heating
But the Cone fit of body (8) and center refrigerating seat (7) self-locking can obtain closer, seal more reliable.
As shown in Figure 5 and Figure 6, as an improvement, the center cooling body (8) is set, there are two ejections screw (11) symmetrically to divide
When safeguarding mold, it is more convenient to dismantle center cooling body (8) from center refrigerating seat (7) for cloth.
As shown in Figure 5 and Figure 6, as an improvement, the center cooling body (8) water inlet annular groove (14) is equipped with annular cover plate
(18) closed, water inlet annular groove (14) is connected to water inlet pipe (10), and return pipe (17) top in center is connected to return pipe (9), due to
Equipped with the structure, it is only necessary to which a water inlet pipe and an outlet pipe just can be such that cooling water flows into from a water inlet pipe, a water outlet
Pipe outflow, it is very convenient.
The working principle of environment-friendly type water cooling mold apparatus of the present invention is: cooling water is cooling into center by water inlet pipe (10)
The water inlet annular groove (14) of body (8) is again through cooling down on finely dispersed cooling hole (12) inner wall for being sprayed onto spreader (5) of nozzle (16)
Water is flowed from cooling hole (12) inner wall from up to down under the effect of gravity, cools down spreader (5) also from up to down, to reach
The molten aluminum for enabling aluminum alloy to hub centre hole is partially solidified to close to sprue gate (4) part order from far from sprue gate (4);After cooling
Center return pipe (17) of the water under the promotion of high-temperature vapour through center cooling body (8) flow out to the heat of return pipe (9) connection
Switching equipment and cooling water cycling and reutilization equipment.
Only just the preferred plan of the embodiment of the present invention is described above, but is not to be construed as the limit to claim
System.The present invention is not only limited to above embodiments, and there are many variations for specific structure permission: multiple water outlet nozzles (16) are along same
The spacing of circle distribution can also be somewhat inconsistent, it can and be non-fully distributed along same even circumferential;Multiple water outlet nozzles
(13) quantity can also be 3,4,5,6 etc., as long as the variation in the claims is all in guarantor of the invention
Within the scope of shield.
Claims (8)
1. a kind of environment-friendly type water cooling mold apparatus, it includes center cooling body (8), center refrigerating seat (7) and spreader (5), institute
The center cooling body (8) and center refrigerating seat (7) stated are fixed by Cone fit sealing and screw hole (13);The center is cooling
Seat (7) is connect by screw thread with spreader (5);Spreader (5) front end is in cone shape, and aluminium alloy wheel hub is protruded into front end
The center of upper mold (1) is fixedly mounted in centre bore, by pressing plate (6), rear end is equipped with the circle for axially extending to cone front inner wall
Shape cooling hole (12), the center cooling body (8) are equipped with water inlet annular groove (14), multiple water outlet nozzles (16) and center return water
It manages (17);Cooling water enters the water inlet annular groove (14) of center cooling body (8) by water inlet pipe (10), then disperses through nozzle (16)
On even cooling hole (12) inner wall for being sprayed onto spreader (5);Cooling water under the effect of gravity from cooling hole (12) inner wall on to
Lower flowing cools down spreader (5) also from up to down;Water and steam after cooling are in the case where the pressure of high-temperature vapour pushes, in
The center return pipe (17) of heart cooling body (8) flows out to the heat-exchange apparatus and cooling water cycling and reutilization of return pipe (9) connection
Equipment.
2. environment-friendly type water cooling mold apparatus according to claim 1, it is characterised in that: the multiple water outlet nozzle (16) edge
Same even circumferential distribution.
3. environment-friendly type water cooling mold apparatus according to claim 1, it is characterised in that: the quantity of the multiple water outlet nozzle
It is 3.
4. environment-friendly type water cooling mold apparatus according to claim 1, it is characterised in that: in the center cooling body (8)
The cooling hole (12) that heart return pipe (17) axially extends to spreader (5) is internal, cooling hole (12) bottom of top from spreader (5)
Portion distance A is 10~15 millimeters.
5. environment-friendly type water cooling mold apparatus according to claim 1, it is characterised in that: the setting of center refrigerating seat (7) one end
Screw thread is connect with spreader (5), and the other end is set as square.
6. environment-friendly type water cooling mold apparatus according to claim 1, it is characterised in that: the center cooling body (8) is in
For heart refrigerating seat (7) by Cone fit, taper B is 7~12 degree.
7. environment-friendly type water cooling mold apparatus according to claim 1, it is characterised in that: the center cooling body (8) is equipped with
Two ejection screws (11) and symmetrical.
8. environment-friendly type water cooling mold apparatus according to claim 1, it is characterised in that: center cooling body (8) water inlet
Annular groove (14) is closed equipped with annular cover plate (18), and water inlet annular groove (14) is connected to water inlet pipe (10), center return pipe (17) top
End is connected to return pipe (9).
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CN201611059082.2A CN106424660B (en) | 2016-11-21 | 2016-11-21 | Environment-friendly type central water-cooling die device |
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CN201611059082.2A CN106424660B (en) | 2016-11-21 | 2016-11-21 | Environment-friendly type central water-cooling die device |
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CN106424660B true CN106424660B (en) | 2019-02-12 |
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CN110421143A (en) * | 2019-08-05 | 2019-11-08 | 镇江裕久智能装备股份有限公司 | A kind of wheel hub low pressure casting cooling structure |
CN110538967A (en) * | 2019-09-11 | 2019-12-06 | 浙江今飞摩轮有限公司 | Sprue spreader and casting mold |
CN112570684A (en) * | 2019-09-30 | 2021-03-30 | 沈阳铸造研究所有限公司 | Integral extrusion casting device for aluminum alloy wheel and extrusion casting process and application thereof |
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JP2000141010A (en) * | 1998-11-10 | 2000-05-23 | Ahresty Corp | Cooling tube for die |
CN203779814U (en) * | 2014-01-28 | 2014-08-20 | 宁波宝迪汽车部件有限公司 | Water-cooled and air-cooled combined die |
CN203751315U (en) * | 2014-03-22 | 2014-08-06 | 浙江今飞凯达轮毂股份有限公司 | Low-pressure hub mold core cooling air duct |
CN204108285U (en) * | 2014-09-04 | 2015-01-21 | 无锡戴卡轮毂制造有限公司 | A kind of low pressure casting die of aluminum alloy hub being provided with cooling device |
CN204294900U (en) * | 2014-12-05 | 2015-04-29 | 重庆戴卡捷力轮毂制造有限公司 | A kind of water-cooled die casting manufactured for aluminium alloy wheel hub |
CN204294901U (en) * | 2014-12-05 | 2015-04-29 | 重庆戴卡捷力轮毂制造有限公司 | A kind of water-cooled die casting backform manufactured for aluminium alloy wheel hub |
CN104353808B (en) * | 2014-12-05 | 2016-08-24 | 重庆戴卡捷力轮毂制造有限公司 | A kind of water-cooled die casting manufactured for aluminium alloy wheel hub |
CN104353807A (en) * | 2014-12-05 | 2015-02-18 | 重庆戴卡捷力轮毂制造有限公司 | Top die for water-cooled die casting mold for manufacturing aluminum alloy wheel hub |
CN104607614A (en) * | 2015-02-03 | 2015-05-13 | 中信戴卡股份有限公司 | Water dividing device |
CN204639092U (en) * | 2015-02-03 | 2015-09-16 | 中信戴卡股份有限公司 | A kind of division box |
CN206392833U (en) * | 2016-11-21 | 2017-08-11 | 广州市图治科技应用有限公司 | Environment-friendly type central water-cooling die device |
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Effective date of registration: 20200117 Address after: 702, Ronghua building, Sanhe center, No. 14, Sanhe East Road, Yanbu, Dali Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Liu Jiangao Address before: Nansha District Fengze road Guangzhou city Guangdong province 511400 No. 106 Patentee before: Guangzhou City Tuzhi science and Technology Co Ltd |