CN106424329A - Automatic production system and method for paint brush iron shell - Google Patents
Automatic production system and method for paint brush iron shell Download PDFInfo
- Publication number
- CN106424329A CN106424329A CN201610982527.8A CN201610982527A CN106424329A CN 106424329 A CN106424329 A CN 106424329A CN 201610982527 A CN201610982527 A CN 201610982527A CN 106424329 A CN106424329 A CN 106424329A
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- iron
- clad
- cylinder
- pneumatic
- stamping
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
- B30B1/38—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure wherein the plungers are operated by pressure of a gas, e.g. steam, air
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses an automatic production system and method for a paint brush iron shell. The system comprises a storage mechanism, a guide mechanism, a feeding mechanism, a pneumatic punching machine, a pushing device, a pneumatic compounding machine, a pneumatic system and a control system, wherein the storage mechanism, the guide mechanism and the feeding mechanism are sequentially arranged at the left side of the pneumatic punching machine from left to right; the pneumatic compounding machine and the pushing device are arranged at the front side and the rear side of the pneumatic punching machine; the feeding mechanism is used for realizing precise conveying of iron skin through a servo motor and a roller wheel assembly; the pneumatic stamping machine is used for stamping and forming the iron skin through a pneumatic drive mould; and the pushing device is used for conveying an iron shell stamped part to a feeding hole of the pneumatic compounding machine, and unloading the compounded and formed iron shell. The automatic production system is simple in structure, is convenient in operation, is small in floor space, is low in manufacturing cost, can be suitable for producing iron shells of paint brushes of various models, is high in degree of automation, is safe and reliable in work, and is environmentally-friendly and efficient.
Description
Technical field
The present invention relates to a kind of paintbrush iron-clad mechanized production system and method, belong to brush apparatus field processed.
Background technology
Paintbrush is mainly made up of handle, iron-clad, woollen, glue and tingle, therefore, in the production technology stream of paintbrush
Cheng Zhong, it is an important operation that iron-clad produces.Production for iron-clad includes automatically producing and manual production at present, automatically gives birth to
Product is will to send into the machine that heals up after rolling iron bar punching press, and manual production is to send into square iron sheet after artificial cutting, punching press to close
Mouth machine, is all to complete the compound of iron-clad by the machine that heals up.
The actual production situation of China's paintbrush iron-clad is mainly by the combination to feeding machine, stamping machine and the machine that heals up at present
To realize the automated production of iron-clad.Feeding machine is made up of controller, control bar, motor, reductor, base and material containing disk, knot
Structure is complex；Stamping machine is mechanical, there is the shortcoming that bulky, noise is big, equipment cost is high, has one simultaneously
Fixed safety issue；The machine that heals up is Purely mechanical, complex structure, is designed and manufactured as high；Stamping machine with heal up machine it
Between using slide rail connect, there is the low problem of feeding accuracy.
Therefore, those skilled in the art be devoted to developing one kind can complete automatic charging, punching press, compound, blanking and
It is applicable to paintbrush iron-clad mechanized production system and the method for multiple paintbrush models, thus effectively improving brush-making machine tool
Automaticity, reduce production cost and improve working environment.
Content of the invention
Goal of the invention：In order to overcome the deficiencies in the prior art, the present invention provides a kind of paintbrush iron-clad automation
Production system and method, have structure be simple and convenient to operate, the little, low cost of manufacture of taking up room the features such as, be applicable to multiple
The iron-clad of model paintbrush produces, its high degree of automation, safe and reliable and environment-friendly high-efficiency.
Technical scheme：For achieving the above object, the technical solution used in the present invention is：
A kind of paintbrush iron-clad mechanized production system, including feeding device, pneumatic stamping machine, pusher, pneumatic multiple
Conjunction machine, pneumatic system and control system, and feeding device is arranged on the left of pneumatic stamping machine；Pneumatic compound machine and pusher divide
Be not arranged at pneumatic stamping machine front and rear sides, and feeding device, pneumatic stamping machine, pusher, Pneumatic compound machine all with pneumatic
System, control system are connected；
Wherein, described feeding device is used for realizing storage, guiding and the accurate conveying of iron sheet；
Described pneumatic stamping machine passes through pneumatic actuation mould punching iron sheet and is molded, and obtains iron-clad stamping parts；
Described pusher is used for iron-clad stamping parts is delivered at the charging aperture of Pneumatic compound machine and by composite molding
Iron-clad releases blanking.
Preferably, described feeding device includes material storage mechanism, guiding mechanism and the feeding mechanism setting gradually from left to right；
Wherein, described material storage mechanism includes the first basal disc, the second basal disc, multidiameter, material storage dish, at least four first columns
With at least four second columns, and the first basal disc is horizontally placed on the first column；Second column is arranged on the first basal disc, the
Two basal discs are horizontally placed on the second column；The center of the first basal disc and the second basal disc is provided with bearing, and multidiameter passes through
Bearing is vertically arranged on the first basal disc and the second basal disc；Material storage dish is sheathed on multidiameter top, is supported by multidiameter and can
With multidiameter synchronous axial system；It is evenly arranged with least 4 baffle plates around material storage dish outer, thus resistance is played to iron sheet on first basal disc
Gear acts on, and has the notch passing through for iron sheet on baffle plate.
Described guiding mechanism includes base plate, door frame, thin axle and cylinder, and door frame is arranged on base plate；Thin axle is horizontally mounted
Between door frame two side arms, outside thin axle, iron sheet passes through from door frame inner roller drum sleeve.Guiding mechanism can make iron sheet enter
90 ° of break-ins during material, then extend in feeding mechanism.
Described feeding mechanism includes pedestal, installing rack and at least two roll assemblies, and installing rack is installed on the left of pedestal,
Roll assembly is juxtaposed on installing rack；Roll assembly includes servomotor, two gripper shoes, upper roll wheel and lower roll wheel, and
Servomotor is arranged on installing rack by connector；Two gripper shoes are relatively arranged on front and rear sides on installing rack, upper roller
Wheel, lower roll wheel are mounted between two gripper shoes, and lower roll wheel is positioned at the lower section of upper roll wheel and adjustable with the spacing of upper roll wheel；On
Running roller rotates in the presence of servomotor as driving wheel, and lower roll wheel follows upper roller as follower in the presence of frictional force
Wheel rotates；Iron sheet passes through between upper roll wheel, lower roll wheel, equally extends to the right in the presence of frictional force.
Manually rolling iron sheet is pulled out from the notch near guiding mechanism when doing homework, and pass through guiding mechanism to extend
To the upper roll wheel, lower roll wheel of rightmost side roll assembly, after servomotor starts, iron sheet extends in the roll assembly of the rightmost side
To pedestal upper iron shell stamping parts die, thus carrying out iron sheet punching press.
Preferably, described pneumatic stamping machine includes support, installing plate, stamping cylinder, iron-clad stamping parts punch, iron-clad punching press
Part die and two linear guides, and iron-clad stamping parts punch is adapted with iron-clad stamping parts die；
Wherein, support is arranged on pedestal, and installing plate is horizontally placed on support；Stamping cylinder is vertically arranged at installing plate
On, and the piston rod of stamping cylinder is passed down through installing plate；Iron-clad stamping parts die is installed on pedestal, iron-clad stamping parts punch
It is installed on the piston rod top of stamping cylinder and align with the iron-clad stamping parts die of lower section；Two linear guides are vertically arranged at
Installing plate bottom, iron-clad stamping parts punch both sides are provided with the through hole passing through for linear guide, by linear guide and through hole
Cooperation limits the pressing direction of iron-clad stamping parts punch；It is provided with spring, spring upper end and installing plate on two linear guides
It is connected, lower spring end is connected with iron-clad stamping parts punch.
Further, it is provided with two directive wheels being arranged symmetrically on the left of described pedestal upper iron shell stamping parts die, help
Guiding iron sheet extends to iron-clad stamping parts die upper surface, substantially increases the accuracy of charging.
Preferably, described pusher includes push cylinder and connecting plate, and push cylinder is horizontally mounted by erecting bed
On rear side of pedestal, the piston rod of push cylinder is connected with connecting plate forward；Magnechuck and pushing block, pushing block are provided with connecting plate
It is arranged at magnechuck rear, and pushing block is adjustable with the spacing of magnechuck.The bottom surface of magnechuck is higher than that iron-clad stamping parts is recessed
The upper surface of mould, push cylinder promotes connecting plate reach, and magnechuck adsorbs iron-clad when above iron-clad stamping parts die
Stamping parts is thus drive iron-clad stamping parts to move forward on left feed well and the right feed well of Pneumatic compound machine, simultaneously after magnechuck
The pushing block of side promotes kick-off arm, thus the iron-clad of composite molding on adjustable mold is released blanking.
Preferably, described Pneumatic compound machine includes frame, kick-off arm, adjustable mold, left feed well, right feed well, pressure
Sheath gas cylinder, pressure head, top shell cylinder, jacking block, left rush sheath gas cylinder, left drift, right rush sheath gas cylinder, right drift；
Wherein, adjustable mold is arranged at center on front side of frame, and kick-off arm is arranged at adjustable mold rear on front side of frame；
Left feed well, right feed well are symmetricly set in adjustable mold arranged on left and right sides, and left feed well, right feed well be located height with can
The bottom of mode transfer tool maintains an equal level；Pressure shell cylinder, top shell cylinder are symmetricly set in adjustable mold over and under, left rush sheath gas cylinder, the right side
Rush sheath gas cylinder and be symmetricly set in adjustable mold arranged on left and right sides；Pressure shell cylinder, top shell cylinder, left rush sheath gas cylinder, right rush sheath gas cylinder with
It is provided with line slideway between adjustable mold, and slide is provided with line slideway；Pressure head, jacking block, left drift, right drift
Pass through respectively cylinder connection piece and pressure shell cylinder, top shell cylinder, left rush sheath gas cylinder, the right piston rod rushing sheath gas cylinder is connected, and pressure
Head, jacking block, left drift, right drift be respectively arranged in pressure shell cylinder, top shell cylinder, left rush sheath gas cylinder, it is right that to rush sheath gas cylinder corresponding
On slide；
Described adjustable mold includes mold base, mold, lower mould and fixing pole, and mold base is vertically fixed on machine
On frame；Mold and lower mould are removable installed on mold base side by side, and the other end of mold and lower mould passes through admittedly
Determine pole to fix, and mold is adjustable with the spacing of lower mould, model is replaceable, is applicable to the iron-clad of Multiple Type paintbrush
Compound.
Described kick-off arm includes two connecting rods and two cross bars, and two cross bar level of relative are arranged at frame forward and backward two
Side, two connecting rods are fixed between two cross bars thus running through frame；It is provided with back-moving spring, back-moving spring on two connecting rods
One end is connected with frame, and the back-moving spring other end is connected with frame front/rear side cross bar.Kick-off arm is made in the pushing block of pusher
Release blanking with the lower iron-clad by composite molding, and reset in the presence of back-moving spring.
Preferably, described pneumatic system includes air compressor, air accumulator, filter, precise pressure regulating valve, 3 position-5 way electricity
Magnet valve and one-way throttle valve；
Wherein, air compressor, air accumulator, filter, precise pressure regulating valve are sequentially communicated, and constitute main gas circuit；Accurate voltage regulating
The outlet of valve is connected with six branch roads, six branch roads respectively with stamping cylinder, push cylinder, pressure shell cylinder, top shell cylinder, Zuo Chong
Sheath gas cylinder, right rush shell cylinders；Stamping cylinder, push cylinder, pressure shell cylinder, top shell cylinder, left rush sheath gas cylinder, right rush sheath gas
It is connected each via 3 position-5 way magnetic valve and one-way throttle valve between cylinder and precise pressure regulating valve.
Air compressor is the power source of whole pneumatic system, can convert mechanical energy into gas pressure energy；Air compresses
The compressed gas that machine provides are stored in air accumulator, thus eliminating the pulsation of the discharged air-flow of air compressor, Simultaneous Stabilization gas
Pressure in dynamic loop, further, it is also possible to play cooling compressed gas, and the detached work from compressed gas moisture and oil
With；Filter removes moisture and impurity in compressed gas further, and precise pressure regulating valve precise control air pressure is in stable shape
State, makes cylinder move under different supply gas pressures；3 position-5 way magnetic valve is used for controlling the direction of air-flow in cylinder, and by single
Movement velocity to throttle valve control cylinder.
Preferably, described control system includes controller, signal lamp, travel switch, pressure sensor, A/D modular converter
And PC, wherein, travel switch and PC are connected with controller, and pressure sensor is arranged in pneumatic system and is turned by A/D
Die change block is connected with controller；The signal output part of controller and signal lamp, servomotor, magnechuck, precise pressure regulating valve, three
Position five-way electromagnetic valve and one-way throttle valve are connected.Controller is communicated by serial ports conversion chip and PC, can pass through people
Machine interface operates to system, simultaneously the associated picture data of display system.
A kind of paintbrush iron-clad automatic production method, comprises the following steps：
Step A：By the Pneumatic pressure of the main gas circuit of accurate voltage regulating valve regulation, and it is automatic to arrange paintbrush iron-clad by PC
Change the operational factor of production system；
Step B：Rolling iron sheet is left on material storage dish, iron sheet is led through guiding mechanism and extanded rearward to upper roll wheel, lower roll
Between wheel, servomotor drives the rotation of upper roll wheel thus being delivered to iron sheet on iron-clad stamping parts die；
Step C：When travel switch detects iron sheet conveying and puts in place, stamping cylinder drives iron-clad stamping parts punch punching press iron
Skin shaping obtains iron-clad stamping parts, and after stamping cylinder resets, push cylinder promotes magnechuck to move forward on iron-clad stamping parts die
Side, continues to be advanced through frame, thus iron-clad stamping parts is delivered to Pneumatic compound machine after magnechuck absorption iron-clad stamping parts
Left feed well and right feed well on；
Step D：By pressure shell cylinder, top shell cylinder, left rush sheath gas cylinder, right rush sheath gas cylinder band dynamic head, jacking block, Zuo Chong
The compound of iron-clad realized by head, right drift, and its recombination process is pushing tow-bending-right impact-left impact-right impact-pressing；
Step E：Complete iron-clad compound after, promote magnechuck same to Pneumatic compound machine feeding again in push cylinder
When magnechuck on rear side of pushing block promote kick-off arm, the iron-clad of composite molding on adjustable mold is released blanking, thus carrying out
Next iron-clad compound.
Beneficial effect：A kind of paintbrush iron-clad mechanized production system and method that the present invention provides, with respect to existing skill
Art, has advantages below：(1) this system architecture is simple, takes up room little, easy to operate, feeding accurately, safe and reliable and
Environment-friendly high-efficiency；(2) adopt pneumatics, simplify mechanical realization, improve the automaticity of paintbrush iron-clad production, save
Working environment is improved while manpower；(3) paint of different model can be produced by more mold exchange, regulation related components
Brush iron-clad, reduces production cost.
Brief description
Fig. 1 is a kind of overall structure diagram of present invention paintbrush iron-clad mechanized production system；
Fig. 2 is the structure chart of material storage mechanism and guiding mechanism in a kind of present invention paintbrush iron-clad mechanized production system；
Fig. 3 is the structure of feeding mechanism and pneumatic stamping machine in a kind of present invention paintbrush iron-clad mechanized production system
Figure；
Fig. 4 is the structural representation of pusher in a kind of present invention paintbrush iron-clad mechanized production system；
Fig. 5 is the structural representation of Pneumatic compound machine in a kind of present invention paintbrush iron-clad mechanized production system；
Fig. 6 is the structural representation of adjustable mold in a kind of present invention paintbrush iron-clad mechanized production system；
Fig. 7 is the structural representation of kick-off arm in a kind of present invention paintbrush iron-clad mechanized production system；
Fig. 8 is the schematic diagram that in a kind of present invention paintbrush iron-clad automatic production method, iron-clad is combined；
In figure includes：1-1, material storage mechanism, 1-2, guiding mechanism, 1-3, feeding mechanism, 1-11, the first column, 1-12,
One basal disc, 1-13, the second column, 1-14, the second basal disc, 1-15, multidiameter, 1-16, bearing, 1-17, material storage dish, 1-18, gear
Plate, 1-19, notch, 5, iron sheet, 1-21, base plate, 1-22, door frame, 1-23, thin axle, 1-24, cylinder, 1-31, installing rack, 1-32,
Servomotor, 1-33, gripper shoe, 1-34, upper roll wheel, 1-35, lower roll wheel, 1-36, connector, 1-37, directive wheel；
2nd, pneumatic stamping machine, 2-1, pedestal, 2-2, support, 2-3, installing plate, 2-4, stamping cylinder, 2-5, iron-clad stamping parts
Punch, 2-6, iron-clad stamping parts die, 2-7, linear guide, 2-8, spring；
3rd, pusher, 3-1, push cylinder, 3-2, connecting plate, 3-3, magnechuck, 3-4, pushing block；
4th, Pneumatic compound machine, 41, adjustable mold, 42, kick-off arm, 43, frame, 44-1, left feed well, 44-2, the right side are entered
Hopper, 45-1, pressure shell cylinder, 45-2, pressure head, 46-1, top shell cylinder, 46-2, jacking block, 47-1, left rush sheath gas cylinder, 47-2, a left side
Drift, 48-1, right rush sheath gas cylinder, 48-2, right drift, 49-1, line slideway, 49-2, slide, 41-1, mold base, 41-2,
Mold, 41-3, lower mould, 41-4, fixing pole, 42-1, cross bar, 42-2, connecting rod, 42-3, back-moving spring.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment is further described to the present invention.
It is illustrated in figure 1 a kind of paintbrush iron-clad mechanized production system, including feeding device, pneumatic stamping machine 2, push
Device 3, Pneumatic compound machine 4, pneumatic system and control system, and feeding device is arranged on the left of pneumatic stamping machine 2；Pneumatic compound
Machine 4 and pusher 3 are respectively arranged at pneumatic stamping machine 2 front and rear sides, and feeding device, pneumatic stamping machine 2, pusher
3rd, Pneumatic compound machine 4 is all connected with pneumatic system, control system；
Wherein, described feeding device is used for realizing storage, guiding and the accurate conveying of iron sheet 5；
Described pneumatic stamping machine 2 is molded by pneumatic actuation mould punching iron sheet 5, obtains iron-clad stamping parts；
Described pusher 3 is used for iron-clad stamping parts is delivered at the charging aperture of Pneumatic compound machine 4 and by composite molding
Iron-clad release blanking.
In the present embodiment, described feeding device includes material storage mechanism 1-1, the guiding mechanism 1-2 setting gradually from left to right
And feeding mechanism 1-3；
As shown in Fig. 2 described material storage mechanism 1-1 includes the first basal disc 1-12, the second basal disc 1-14, multidiameter 1-15, storage
The second column 1-13 of charging tray 1-17, the first column 1-11 of four rectangular arrangements and four rectangular arrangements, and the first base
Disk 1-12 is horizontally placed on the first column 1-11；Second column 1-13 is arranged on the first basal disc 1-12, the second basal disc 1-14
It is horizontally placed on the second column 1-13；The center of the first basal disc 1-12 and the second basal disc 1-14 is provided with bearing 1-16,
Multidiameter 1-15 is vertically arranged on the first basal disc 1-12 and the second basal disc 1-14 by bearing 1-16；Material storage dish 1-17 is sheathed on
Multidiameter 1-15 top, is supported by multidiameter 1-15 and can be with multidiameter 1-15 synchronous axial system, the first basal disc 1-12, the second base
Disk 1-14 and material storage dish 1-17 all installs with central axis；It is evenly arranged with four around material storage dish 1-17 outer on first basal disc 1-12
Individual baffle plate 1-18, and the notch 1-19 passing through for iron sheet 5 is had on baffle plate 1-18；
Described guiding mechanism 1-2 includes base plate 1-21, door frame 1-22, thin axle 1-23 and cylinder 1-24, and door frame 1-22 and sets
It is placed on base plate 1-21；Thin axle 1-23 is horizontally installed between door frame 1-22 two side arms, and cylinder 1-24 is sheathed on outside thin axle 1-23,
Iron sheet 5 from door frame 1-22 inner roller 1-24 through.
As shown in figure 3, described feeding mechanism 1-3 includes pedestal 2-1, installing rack 1-31 and two roll assemblies, and install
Frame 1-31 is installed on the left of pedestal 2-1, and two roll assemblies are juxtaposed on installing rack 1-31；Described roll assembly includes watching
Take motor 1-32, two gripper shoes 1-33, upper roll wheel 1-34 and lower roll wheel 1-35, and servomotor 1-32 and pass through connector 1-36
It is arranged on installing rack 1-31；Two gripper shoes 1-33 are relatively arranged on front and rear sides on installing rack 1-31, upper roll wheel 1-34,
Lower roll wheel 1-35 is mounted between two gripper shoes 1-33, and lower roll wheel 1-35 is located at lower section and and the upper roll wheel of upper roll wheel 1-34
The spacing of 1-34 is adjustable；Servomotor 1-32 by shaft coupling drive upper roll wheel 1-34 rotation, iron sheet 5 from upper roll wheel 1-34,
Pass through between lower roll wheel 1-35, the rotation of upper roll wheel 1-34 drives extension and the lower roll wheel 1- of iron sheet 5 in the presence of frictional force
35 rotation.
In the present embodiment, described pneumatic stamping machine 2 includes support 2-2, installing plate 2-3, stamping cylinder 2-4, iron-clad punching press
Part punch 2-5, iron-clad stamping parts die 2-6 and two linear guide 2-7, and iron-clad stamping parts punch 2-5 and iron-clad stamping parts
Die 2-6 is adapted；
Wherein, support 2-2 is arranged on pedestal 2-1, and installing plate 2-3 is horizontally placed on support 2-2；Stamping cylinder 2-4
It is vertically arranged on installing plate 2-3, and the piston rod of stamping cylinder 2-4 is passed down through installing plate 2-3；Iron-clad stamping parts die 2-
6 are installed on pedestal 2-1, iron-clad stamping parts punch 2-5 by connecting elements be installed on stamping cylinder 2-4 piston rod top and
Align with the iron-clad stamping parts die 2-6 of lower section；Two linear guide 2-7 are vertically arranged at installing plate 2-3 bottom, iron-clad punching press
Part punch 2-5 both sides are provided with the through hole passing through for linear guide 2-7, limit iron by the cooperation of linear guide 2-7 and through hole
The pressing direction of shell stamping parts punch 2-5；Spring 2-8, spring 2-8 upper end and installation are provided with two linear guide 2-7
Plate 2-3 is connected, and spring 2-8 lower end is connected with iron-clad stamping parts punch 2-5.
Further, it is provided with two between the discharging opening of described pedestal 2-1 upper roller wheel assembly and iron-clad stamping parts die 2-6
The individual directive wheel 1-37 being arranged symmetrically, iron sheet 5 is accurately directed on iron-clad stamping parts die 2-6.
As shown in figure 4, described pusher 3 includes push cylinder 3-1 and connecting plate 3-2, and push cylinder 3-1 passes through peace
Dress platform is horizontally installed on rear side of pedestal 2-1, and the piston rod of push cylinder 3-1 is connected with connecting plate 3-2 forward；On connecting plate 3-2
It is provided with two magnechuck 3-3 being arranged symmetrically and two pushing block 3-4 being arranged symmetrically, magnechuck 3-3 runs through connecting plate
3-2 and with connecting plate 3-2 interference fit；Two pushing block 3-4 be respectively arranged at two magnechuck 3-3 rear and with corresponding electricity
The spacing of magnetic-disc 3-3 is adjustable, and the bottom surface of the magnechuck 3-3 upper surface than iron-clad stamping parts die 2-6 exceeds 3mm.
As shown in figure 5, described Pneumatic compound machine 4 includes frame 43, kick-off arm 42, adjustable mold 41, left feed well 44-
1st, right feed well 44-2, pressure shell cylinder 45-1, pressure head 45-2, top shell cylinder 46-1, jacking block 46-2, left rush sheath gas cylinder 47-1, a left side
Drift 47-2, right rush sheath gas cylinder 48-1, right drift 48-2；
Wherein, adjustable mold 41 is arranged at frame 43 front side center, and kick-off arm 42 is arranged at adjustable mold 41 rear；
Left feed well 44-1, right feed well 44-2 are symmetricly set in adjustable mold 41 arranged on left and right sides, and it is located height and adjustable mold
41 bottom maintains an equal level；Pressure shell cylinder 45-1, top shell cylinder 46-1 are symmetricly set in adjustable mold 41 over and under, left rush sheath gas
Cylinder 47-1, the right sheath gas cylinder 48-1 that rushes are symmetricly set in adjustable mold 41 arranged on left and right sides；Pressure shell cylinder 45-1, top shell cylinder 46-1,
Left rush sheath gas cylinder 47-1, right punching is provided with line slideway 49-1 between sheath gas cylinder 48-1 and adjustable mold 41, and line slideway
Slide 49-2 is provided with 49-1；Pressure head 45-2, jacking block 46-2, left drift 47-2, right drift 48-2 are respectively by cylinder even
Fitting and pressure shell cylinder 45-1, top shell cylinder 46-1, left rush sheath gas cylinder 47-1, the right piston rod rushing sheath gas cylinder 48-1 is connected, and
Pressure head 45-2, jacking block 46-2, left drift 47-2, right drift 48-2 are installed on pressure shell cylinder 45-1, top shell by mounting seat respectively
Cylinder 46-1, left rush sheath gas cylinder 47-1, right rush on the corresponding slide 49-2 of sheath gas cylinder 48-1；
As shown in fig. 6, described adjustable mold 41 includes mold base 41-1, mold 41-2, lower mould 41-3 and fixation
Pole 41-4, mold base 41-1 is vertically fixed in frame 43；Mold 41-2 and lower mould 41-3 removably sets side by side
It is placed on mold base 41-1, the other end of mold 41-2 and lower mould 41-3 is fixed by fixing pole 41-4, and upper mould
Tool 41-2 is adjustable with the spacing of lower mould 41-3, model is replaceable.
In the present embodiment, mold base 41-1 includes sole piece and both sides clamping plate, and mold 41-2 and lower mould 41-3 pass through
Bolt is fixed on sole piece between the clamping plate of both sides, and strengthens the overall impact resistance of adjustable mold 41 by fixture.
As shown in fig. 7, described kick-off arm 42 includes two cross bar 42-1 and two connecting rod 42-2, two cross bar 42-1 water
The flat front and rear sides being relatively arranged on frame 43, two connecting rod 42-2 are fixed between two cross bar 42-1 thus running through frame
43；Back-moving spring 42-3 is provided with two connecting rod 42-2, one end of back-moving spring 42-3 is connected with frame 43, back-moving spring
The other end of 42-3 is connected with the cross bar 42-1 of frame 43 rear side.
In the present embodiment, described pneumatic system include air compressor, air accumulator, filter, precise pressure regulating valve, three five
Three-way electromagnetic valve and one-way throttle valve；Wherein, air compressor, air accumulator, filter, precise pressure regulating valve are sequentially communicated, and constitute master
Gas circuit；The outlet of precise pressure regulating valve is connected with six branch roads, six branch roads respectively with stamping cylinder 2-4, push cylinder 3-1, pressure
Sheath gas cylinder 45-1, top shell cylinder 46-1, left rush sheath gas cylinder 47-1, right rush sheath gas cylinder 48-1 be connected；Stamping cylinder 2-4, push gas
Cylinder 3-1, pressure shell cylinder 45-1, top shell cylinder 46-1, left rush sheath gas cylinder 47-1, right rush between sheath gas cylinder 48-1 and precise pressure regulating valve
It is connected each via 3 position-5 way magnetic valve and one-way throttle valve.
In the present embodiment, described control system includes controller, signal lamp, travel switch, pressure sensor, A/D conversion
Module and PC, wherein, travel switch and PC are connected with controller, and pressure sensor is arranged in pneumatic system and passes through A/
D modular converter is connected with controller；The signal output part of controller and signal lamp, servomotor 1-32, magnechuck 3-3, essence
Close pressure regulator valve, 3 position-5 way magnetic valve and one-way throttle valve are connected.
A kind of paintbrush iron-clad automatic production method, comprises the following steps：
Step A：By the Pneumatic pressure of the main gas circuit of accurate voltage regulating valve regulation, and it is automatic to arrange paintbrush iron-clad by PC
Change the operational factor of production system；
Step B：The iron sheet 5 of rolling is placed on material storage dish 1-17, iron sheet 5 extends to upper roll wheel through guiding mechanism 1-2
Between 1-34, lower roll wheel 1-35, servomotor 1-32 drives the rotation of upper roll wheel 1-34 thus by iron sheet 5 through directive wheel 1-37
Accurately it is delivered on iron-clad stamping parts die 2-6；
Step C：When travel switch detects iron sheet 5 conveying and puts in place, stamping cylinder 2-4 drives iron-clad stamping parts punch 2-
5 punching press iron sheet 5 shaping obtains iron-clad stamping parts, and after stamping cylinder 2-4 resets, push cylinder 3-1 promotes magnechuck 3-3 reach
To above iron-clad stamping parts die 2-6, magnechuck 3-3 adsorbs iron-clad stamping parts and is transported to a left side for Pneumatic compound machine 4
On feed well 44-1 and right feed well 44-2；
Step D：By pressure shell cylinder 45-1, top shell cylinder 46-1, left rush sheath gas cylinder 47-1, right rush sheath gas cylinder 48-1 drive
Pressure head 45-2, jacking block 46-2, left drift 47-2, right drift 48-2 realize the compound of iron-clad, its recombination process be pushing tow-bending-
Right impact-left impact-right impact-pressing, as shown in Figure 8；
Step E：Complete iron-clad compound after, promote magnechuck 3-3 to Pneumatic compound machine 4 again in push cylinder 3-1
Pushing block 3-4 on rear side of magnechuck 3-3 while feeding promotes kick-off arm 42, thus the iron-clad by shaping on adjustable mold 41
Release blanking, carry out the Compound Machining of next iron-clad.
The above be only the preferred embodiment of the present invention it should be pointed out that：Ordinary skill people for the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (9)
1. a kind of paintbrush iron-clad mechanized production system is it is characterised in that including feeding device, pneumatic stamping machine (2), pushing
Device (3), Pneumatic compound machine (4), pneumatic system and control system, and feeding device is arranged on the left of pneumatic stamping machine (2)；Gas
Dynamic compounding machine (4) and pusher (3) are respectively arranged at pneumatic stamping machine (2) front and rear sides, and feeding device, Pneumatic stamping
Machine (2), pusher (3), Pneumatic compound machine (4) are all connected with pneumatic system, control system；
Wherein, described feeding device is used for realizing storage, guiding and the accurate conveying of iron sheet (5)；
Described pneumatic stamping machine (2) is passed through pneumatic actuation mould punching iron sheet (5) and is molded, and obtains iron-clad stamping parts；
Described pusher (3) is used for iron-clad stamping parts is delivered at the charging aperture of Pneumatic compound machine (4) and by composite molding
Iron-clad release blanking.
2. a kind of paintbrush iron-clad mechanized production system according to claim 1 is it is characterised in that described feeding device
Including the material storage mechanism (1-1) setting gradually from left to right, guiding mechanism (1-2) and feeding mechanism (1-3)；
Wherein, described material storage mechanism (1-1) includes the first basal disc (1-12), the second basal disc (1-14), multidiameter (1-15), storing
Disk (1-17), at least four first columns (1-11) and at least four second columns (1-13), and the first basal disc (1-12) level
It is arranged on the first column (1-11)；Second column (1-13) is arranged on the first basal disc (1-12), the second basal disc (1-14) water
Put down and be arranged on the second column (1-13)；The center of the first basal disc (1-12) and the second basal disc (1-14) is provided with bearing
(1-16), multidiameter (1-15) is vertically arranged on the first basal disc (1-12) and the second basal disc (1-14) by bearing (1-16)；
Material storage dish (1-17) is arranged at multidiameter (1-15) top and can be with multidiameter (1-15) synchronous axial system, the first basal disc (1-12)
On be evenly arranged with least 4 baffle plates (1-18) around material storage dish (1-17) outer, and have on baffle plate (1-18) and wear for iron sheet (5)
The notch (1-19) crossed；
Described guiding mechanism (1-2) includes base plate (1-21), door frame (1-22), thin axle (1-23) and cylinder (1-24), and door frame
(1-22) it is arranged on base plate (1-21)；Thin axle (1-23) is horizontally installed between door frame (1-22) two side arms, cylinder (1-24)
Be sheathed on thin axle (1-23) outward, iron sheet (5) from door frame (1-22) inner roller (1-24) through；
Described feeding mechanism (1-3) includes pedestal (2-1), installing rack (1-31) and at least two roll assemblies, and installing rack (1-
31) it is installed on the left of pedestal (2-1), roll assembly is juxtaposed on installing rack (1-31)；Described roll assembly includes servo
Motor (1-32), two gripper shoes (1-33), upper roll wheel (1-34) and lower roll wheel (1-35), and servomotor (1-32) passes through even
Fitting (1-36) is arranged on installing rack (1-31)；Two gripper shoes (1-33) are relatively arranged on forward and backward on installing rack (1-31)
Both sides, upper roll wheel (1-34), lower roll wheel (1-35) are mounted between two gripper shoes (1-33), lower roll wheel (1-35) and upper roller
The spacing of wheel (1-34) is adjustable；Servomotor (1-32) drives the rotation of upper roll wheel (1-34) by shaft coupling, and iron sheet (5) is from upper
Pass through between running roller (1-34), lower roll wheel (1-35), drive extension and the lower roll of iron sheet (5) by the rotation of upper roll wheel (1-34)
The rotation of wheel (1-35).
3. a kind of paintbrush iron-clad mechanized production system according to claim 2 is it is characterised in that described Pneumatic stamping
Machine (2) inclusion support (2-2), installing plate (2-3), stamping cylinder (2-4), iron-clad stamping parts punch (2-5), iron-clad stamping parts are recessed
Mould (2-6) and two linear guides (2-7), and iron-clad stamping parts punch (2-5) is adapted with iron-clad stamping parts die (2-6)；
Wherein, support (2-2) is arranged on pedestal (2-1), and installing plate (2-3) is horizontally placed on support (2-2)；Stamping cylinder
(2-4) it is vertically arranged on installing plate (2-3), and the piston rod of stamping cylinder (2-4) is passed down through installing plate (2-3)；Iron-clad
Stamping parts die (2-6) is installed on pedestal (2-1), and iron-clad stamping parts punch (2-5) is installed on the piston of stamping cylinder (2-4)
Masthead end and aliging with iron-clad stamping parts die (2-6) of lower section；Two linear guides (2-7) are vertically arranged at installing plate (2-
3) bottom, iron-clad stamping parts punch (2-5) both sides are provided with the through hole passing through for linear guide (2-7), by linear guide (2-
7) limit the pressing direction of iron-clad stamping parts punch (2-5) with the cooperation of through hole；It is provided with bullet on two linear guides (2-7)
Spring (2-8), spring (2-8) upper end is connected with installing plate (2-3), spring (2-8) lower end and iron-clad stamping parts punch (2-5) phase
Even.
4. a kind of paintbrush iron-clad mechanized production system according to claim 3 is it is characterised in that described pedestal (2-
1) it is provided with two directive wheels being arranged symmetrically (1-37) on the left of upper iron shell stamping parts die (2-6).
5. a kind of paintbrush iron-clad mechanized production system according to claim 4 is it is characterised in that described pusher
(3) include push cylinder (3-1) and connecting plate (3-2), and push cylinder (3-1) is horizontally installed on rear side of pedestal (2-1), push
The piston rod of cylinder (3-1) is connected with connecting plate (3-2) forward；Magnechuck (3-3) and pushing block are provided with connecting plate (3-2)
(3-4), pushing block (3-4) is arranged at magnechuck (3-3) rear and adjustable with the spacing of magnechuck (3-3).
6. a kind of paintbrush iron-clad mechanized production system according to claim 5 is it is characterised in that described pneumatic compound
Machine (4) includes frame (43), kick-off arm (42), adjustable mold (41), left feed well (44-1), right feed well (44-2), pressure
Sheath gas cylinder (45-1), pressure head (45-2), top shell cylinder (46-1), jacking block (46-2), left rush sheath gas cylinder (47-1), left drift (47-
2), right sheath gas cylinder (48-1), right drift (48-2) are rushed；
Wherein, adjustable mold (41) is arranged at center on front side of frame (43), and kick-off arm (42) is arranged at adjustable mold (41)
Rear；Left feed well (44-1), right feed well (44-2) are symmetricly set in adjustable mold (41) arranged on left and right sides, and height that it is located
Degree is maintained an equal level with the bottom of adjustable mold (41)；Pressure shell cylinder (45-1), top shell cylinder (46-1) are symmetricly set in adjustable mold
(41) over and under, left rush sheath gas cylinder (47-1), the right sheath gas cylinder (48-1) that rushes is symmetricly set in adjustable mold (41) left and right two
Side；Pressure shell cylinder (45-1), top shell cylinder (46-1), left rush sheath gas cylinder (47-1), right rush sheath gas cylinder (48-1) and adjustable mold
(41) it is provided with line slideway (49-1) between, and slide (49-2) is provided with line slideway (49-1)；Pressure head (45-
2), jacking block (46-2), left drift (47-2), right drift (48-2) respectively with pressure shell cylinder (45-1), top shell cylinder (46-1), left
Rush sheath gas cylinder (47-1), the right piston rod rushing sheath gas cylinder (48-1) is connected, and pressure head (45-2), jacking block (46-2), left drift
(47-2), right drift (48-2) be respectively arranged in pressure shell cylinder (45-1), top shell cylinder (46-1), left rush sheath gas cylinder (47-1),
Right rush on the corresponding slide of sheath gas cylinder (48-1) (49-2)；
Described adjustable mold (41) includes mold base (41-1), mold (41-2), lower mould (41-3) and fixing pole
(41-4), mold base (41-1) is vertically fixed in frame (43)；Mold (41-2) and lower mould (41-3) are removable side by side
It is arranged at unloading on mold base (41-1), the other end of mold (41-2) and lower mould (41-3) passes through fixing pole (41-
4) fixing, and mold (41-2) is adjustable with the spacing of lower mould (41-3)；
Described kick-off arm (42) includes two cross bars (42-1) and two connecting rods (42-2), two cross bar (42-1) level of relative
It is arranged at the front and rear sides of frame (43), two connecting rods (42-2) are fixed between two cross bars (42-1) thus running through frame
(43)；Back-moving spring (42-3), one end of back-moving spring (42-3) and frame (43) phase are provided with two connecting rods (42-2)
Even, the other end of back-moving spring (42-3) is connected with the cross bar (42-1) of the front/rear side of frame (43).
7. a kind of paintbrush iron-clad mechanized production system according to claim 6 is it is characterised in that described pneumatic system
Including air compressor, air accumulator, filter, precise pressure regulating valve, 3 position-5 way magnetic valve and one-way throttle valve；
Wherein, air compressor, air accumulator, filter, precise pressure regulating valve are sequentially communicated, and constitute main gas circuit；Precise pressure regulating valve
Outlet is connected with six branch roads, six branch roads respectively with stamping cylinder (2-4), push cylinder (3-1), pressure shell cylinder (45-1),
Top shell cylinder (46-1), left rush sheath gas cylinder (47-1), right rush sheath gas cylinder (48-1) be connected；Stamping cylinder (2-4), push cylinder
(3-1), pressure shell cylinder (45-1), top shell cylinder (46-1), left rush sheath gas cylinder (47-1), the right sheath gas cylinder (48-1) that rushes is adjusted with accurate
It is connected each via 3 position-5 way magnetic valve and one-way throttle valve between pressure valve.
8. a kind of paintbrush iron-clad mechanized production system according to claim 7 is it is characterised in that described control system
Including controller, signal lamp, travel switch, pressure sensor, A/D modular converter and PC, wherein, travel switch and PC with
Controller is connected, and pressure sensor is arranged in pneumatic system and is connected with controller by A/D modular converter；The letter of controller
Number output end and signal lamp, servomotor (1-32), magnechuck (3-3), precise pressure regulating valve, 3 position-5 way magnetic valve and unidirectional
Choke valve is connected.
9. a kind of paintbrush iron-clad automatic production method is it is characterised in that comprise the following steps：
Step A：By the Pneumatic pressure of the main gas circuit of accurate voltage regulating valve regulation, and the automatic metaplasia of paintbrush iron-clad is arranged by PC
The operational factor of product system；
Step B：The iron sheet (5) of rolling is placed on material storage dish (1-17), iron sheet (5) extends to through guiding mechanism (1-2)
Between running roller (1-34), lower roll wheel (1-35), servomotor (1-32) drives the rotation of upper roll wheel (1-34) thus by iron sheet (5)
It is delivered on iron-clad stamping parts die (2-6)；
Step C：When travel switch detects iron sheet (5) conveying and puts in place, stamping cylinder (2-4) drives iron-clad stamping parts punch
(2-5) punching press iron sheet (5) shaping, obtains push cylinder (3-1) after iron-clad stamping parts stamping cylinder (2-4) resets and promotes electromagnetism to inhale
Disk (3-3) moves forward to above iron-clad stamping parts die (2-6), and magnechuck (3-3) absorption iron-clad stamping parts is simultaneously transported to
On the left feed well (44-1) of Pneumatic compound machine (4) and right feed well (44-2)；
Step D：By pressure shell cylinder (45-1), top shell cylinder (46-1), left rush sheath gas cylinder (47-1), right rush sheath gas cylinder (48-1)
Realize the compound of iron-clad, its recombination process with dynamic head (45-2), jacking block (46-2), left drift (47-2), right drift (48-2)
For pushing tow-bending-right impact-left impact-right impact-pressing；
Step E：Complete iron-clad compound after, promote magnechuck (3-3) to Pneumatic compound machine (4) again in push cylinder (3-1)
Pushing block (3-4) on rear side of magnechuck (3-3) while secondary feeding promotes kick-off arm (42), thus by adjustable mold (41)
The iron-clad of shaping releases blanking.
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| CN106915065A (en) * | 2017-05-03 | 2017-07-04 | 重庆市益源捷科技有限公司 | PC light sheet material apparatus for bending |
| CN108480509A (en) * | 2018-05-28 | 2018-09-04 | 惠州市诚业家具有限公司 | Pen container upper and lower covers stamping line |
| CN109290464A (en) * | 2018-11-20 | 2019-02-01 | 广州洋泰金属制品有限公司 | A kind of foot prop embryo material automatic charging machine |
| CN110314999A (en) * | 2018-03-29 | 2019-10-11 | 江苏麦吉尔自动化技术有限公司 | Press automatic loading and unloading device |
| CN111790780A (en) * | 2020-07-17 | 2020-10-20 | 唐飞娟 | Continuous bending machine for sheet iron special-shaped parts |
| CN112936965A (en) * | 2019-12-11 | 2021-06-11 | 苏州美山子制衣有限公司 | Compression molding device and molding method |
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| CN106915065A (en) * | 2017-05-03 | 2017-07-04 | 重庆市益源捷科技有限公司 | PC light sheet material apparatus for bending |
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| CN108480509B (en) * | 2018-05-28 | 2023-08-29 | 惠州市诚业家具有限公司 | Stamping production line for upper cover and lower cover of pen container |
| CN109290464A (en) * | 2018-11-20 | 2019-02-01 | 广州洋泰金属制品有限公司 | A kind of foot prop embryo material automatic charging machine |
| CN112936965A (en) * | 2019-12-11 | 2021-06-11 | 苏州美山子制衣有限公司 | Compression molding device and molding method |
| CN111790780A (en) * | 2020-07-17 | 2020-10-20 | 唐飞娟 | Continuous bending machine for sheet iron special-shaped parts |
| CN111790780B (en) * | 2020-07-17 | 2023-08-08 | 广东金思维数控机床有限公司 | Continuous bending machine for sheet iron special-shaped piece |
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