CN106423961A - Metal wire cleaning machine - Google Patents
Metal wire cleaning machine Download PDFInfo
- Publication number
- CN106423961A CN106423961A CN201610813676.1A CN201610813676A CN106423961A CN 106423961 A CN106423961 A CN 106423961A CN 201610813676 A CN201610813676 A CN 201610813676A CN 106423961 A CN106423961 A CN 106423961A
- Authority
- CN
- China
- Prior art keywords
- metal wire
- wire rod
- cleaning machine
- cleaning
- filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a metal wire cleaning machine. Metal wires can be cleaned more efficiently in an energy conservation and environment protection way. The metal wire cleaning machine is characterized in that one end of a metal wire to be cleaned is wound and fixed onto a release device; the other end of the metal wire sequentially and horizontally penetrates through a husking device, a cleaning device and a drying device; and finally, the cleaned metal wire is recovered rotatably through a winding device. The cleaning device is a closed liquid path formed by a cavitation injection nozzle, a filter, a sedimentation basin, a high-pressure water pump and the like, and waste water can be recovered and filtered so as to be reused, so that the metal wire cleaning machine has no pollution and cannot harm the environment. A cavitation jet flow emitted by the cavitation injection nozzle has the characteristics of higher crushing and cutting capability compared with a common high-pressure water jet flow.
Description
Technical field
The present invention relates to metal wire rod manufacturing technology field, and in particular to a kind of metal wire rod cleaning machine.
Background technology
In metal current wire production industry, the rust cleaning of disk circle mainly adopts chemical method, using acid pickling and rust removing.This
The scheme of kind has very big contaminative for air, soil, surface water and groundwater, and follow-up harmless treatment cost is very
High.So finding a kind of disk circle derusting method of environmental sound, cost in controlled range just seems more urgent.
Content of the invention
In view of this, the invention provides a kind of metal wire rod cleaning machine, more efficiently, energy-saving and environmental protection can clean
Metal wire rod.
A kind of metal wire rod cleaning machine, metal wire rod one ends wound to be cleaned are fixed in release device, the other end according to
Sub-level, is carried out to the metal wire rod for cleaning finally by wrap-up by peeling apparatus, cleaning device and drying unit
Rotate and reclaim.
Preferably, the release device includes：First base (1), the first rolling bearing (2), the first disk (3), first
Shaft core (4) and rotating shaft (5).One end of rotating shaft (5) is arranged in first base (1) by the first rolling bearing (2), the first disk
(3) other end of rotating shaft (5) is connected in, the first shaft core (4) on disk (3), is fixed with, metal wire rod is wrapped in the first shaft core
(4).
Preferably, the peeling apparatus include：Peel off casing (28), straightening-wheel group (7), frame (8) and slag case (9).
Casing (28) of peeling off is outside to be provided with inducting device (6) in the side of release device, and casing of peeling off (28) is interior organic frame (8), frame
(8) straightening-wheel group (7) is installed in, casing of peeling off (28) has opening, slag case (9) to be located at opening below straightening-wheel group (7)
Lower section.
Preferably, the cleaning device includes：Cavitating nozzle (10), high-pressure water pipe (11), cleaning housing (12), refluxing opening
(13), return duct (14), filter (15), sedimentation basin (16), coarse filter (17), fine filter (18) and high-pressure hydraulic pump (19)；Clearly
Wash in housing (12) and cavitating nozzle (10) is installed, the refluxing opening (13) below cavitating nozzle (10) passes through return duct
(14), deironing filter (15) is connected to the entrance of sedimentation basin (16), the outlet of sedimentation basin (16) by high-pressure water pipe (11) according to
Secondary connect with cavitating nozzle (10) with coarse filter (17), fine filter (18), high-pressure hydraulic pump (19), formed one closure fluid path.
Preferably, the drying unit includes：Air-heater (20), hot blast nozzle (21) dry room housing (22)；Air-heater
(20) outside for drying room housing (22) is located at, and hot blast nozzle (21) is connected with air-heater (20) positioned at the interior of drying room housing (22)
Portion.
Preferably, the wrap-up is similar with release device structure, but is driven by motor (23).
Preferably, there is straightening-wheel group (7) more than two.
Preferably, there is two or more and evenly around the cavitating nozzle (10) in metal wire rod surrounding, by multichannel high pressure
Water pipe (11) is connected to high-pressure hydraulic pump (19).
Beneficial effect：
1st, the characteristics of cavitation jet has broken and cutting power higher relative to ordinary high pressure water jet；
2nd, the recyclable filtration of waste water is reused, pollution-free environmental sound；
3rd, cost is in controlled range, economical and practical.
Description of the drawings
Fig. 1 is partial sectional view.
Wherein, 1- first bases, the first rolling bearings of 2-, the first disks of 3-, the first shaft cores of 4-, 5- rotating shafts, 6- inducting devices,
7- straightening-wheel groups, 8- frames, 9- slag cases, 10- cavitating nozzles, 11- high-pressure water pipes, 12- clean housing, 13- refluxing openings, 14-
Return duct, 15- filters, 16- sedimentation basins, 17- coarse filters, 18- fine filters, 19- high-pressure hydraulic pumps, 20- air-heaters, 21- hot blasts
Mouth, 22- dry room housing, 23- winding motors, 24- second bases, the second rolling bearings of 25-, the second disks of 26-, 27- second
Shaft core, 28- are peeled off casing.
Specific embodiment
Develop simultaneously embodiment below in conjunction with the accompanying drawings, describes the present invention.
The invention provides a kind of metal wire rod cleaning machine, including disk circle release device, peeling apparatus, cleaning device, baking
Equipment for drying and wrap-up.As shown in figure 1, disk circle release device has first base 1, one is welded with below the first disk 3 by force
The enough rotating shafts 5 of degree, rotating shaft 5 weld first shaft core above first disk 3 by rolling bearing 2 in first base 1
4,.Untreated wire rod can be mounted on the first shaft core 4, and when wire rod is pulled, the wire rod of entire volume is rotated together with the first shaft core 4,
It is constrainer discs circle which acts on so as to discharge as requested.The casing 28 of peeling off of peeling apparatus has inducting device by release device side
6th, peel off organic frame 8 in casing 28, straightening-wheel group 7 is installed in frame 8, casing 28 of peeling off has the slag case 9 for connecing waste residue below.
There is the cavitating nozzle 10 of more than 2 in the cleaning housing 12 of cleaning device, have upper and lower two cavitating nozzles, cavitation as shown in Figure 1
Nozzle 10 connects high-pressure water pipe 11, and cavitating nozzle 10 is threaded on cleaning housing 12, and refluxing opening is arranged at 12 bottom of cleaning housing
13, refluxing opening 13 is connected to return duct 14, and return duct 14 accesses deironing filter 15, and deironing filter 15 connects sedimentation basin 16,
Enter high-pressure water pipe 11 and recycle by coarse filter 17, fine filter 18, high-pressure hydraulic pump 19.This procedure can be saved substantial amounts of
Water resource, is conducive to environmental protection.Force (forcing) pump provides the pressure for producing jet, is plunger displacement pump.Drying unit has air-heater 20, heat
Tuyere 21 and closed drying room housing 22.Wrap-up is driven by a winding motor 23, and the second disk 26 passes through second turn
Dynamic bearing 25 is welded with the second shaft core 27 in second base 24 on second disk 26.
The present invention operation principle be：Metal wire rod is placed around in the first shaft core 4 of disk release device, by gold
One end of category wire rod is passed through from straightening-wheel group 7 up and down staggeredly by inducting device 6, then the cavitating nozzle by placing up and down
In the middle of 10, then finally it is fixed in the second shaft core 27 of wrap-up by hot blast nozzle 21.Open high-pressure hydraulic pump 19, air-heater 20
With winding motor 23.Metal wire rod feeding under the drive of winding motor 23, first passes through the school that inducting device 6 is entered in peeling apparatus
Through ship group 7, the metal wire rod that the 7 energy alignment of straightening-wheel group twists, and gold is made by the friction between metal wire rod and straightening-wheel group
Part scrap on category wire rod is peeled off, and the scrap of peeling falls into the slag case of lower section；High-pressure hydraulic pump 19 in cleaning device is extracted
Liquid in the sedimentation basin 16 that coarse filter 17 and fine filter 18 are filtered, and cavitation shower nozzle 10 is delivered to, metal wire rod is in sky
Further cleaned under the high pressure for changing shower nozzle 10, the liquid of the complete metal wire rod of hydro-peening falls into refluxing opening 13, through filtering except iron
Device 15 flows back into the entrance of sedimentation basin 16 except iron is filtered, and scrap sinks to sedimentation basin bottom under gravity, and liquid passes through
Middle baffle plate takes advantage of a situation stream to the outlet of sedimentation basin 16, completes recycling for hydro-peening liquid；Metal wire rod after cleaning enters again
Enter closed drying room housing 22, drying is carried out by hot blast nozzle 22 prevents secondary upper rust, last metal wire rod to be wrapped in winding dress
In the second shaft core 27 that puts, whole cleaning process is finished.
In sum, presently preferred embodiments of the present invention is these are only, is not intended to limit protection scope of the present invention.
All any modification, equivalent substitution and improvements that within the spirit and principles in the present invention, is made etc., should be included in the present invention's
Within protection domain.
Claims (8)
1. a kind of metal wire rod cleaning machine, it is characterised in that metal wire rod one ends wound to be cleaned is fixed in release device,
The other end successively level by peeling apparatus, cleaning device and drying unit, finally by wrap-up to the metal that cleaned
Wire rod carries out rotation recovery.
2. metal wire rod cleaning machine as claimed in claim 1, it is characterised in that the release device includes：First base
(1), the first rolling bearing (2), the first disk (3), the first shaft core (4) and rotating shaft (5)；One end of rotating shaft (5) passes through first turn
In first base (1), the first disk (3) is connected in the other end of rotating shaft (5) to dynamic bearing (2), and disk is fixed with (3)
First shaft core (4), metal wire rod are wrapped in the first shaft core (4).
3. metal wire rod cleaning machine as claimed in claim 1, it is characterised in that the peeling apparatus include：Peel off casing
(28), straightening-wheel group (7), frame (8) and slag case (9)；Outside being provided with the side of release device of casing (28) of peeling off is led
Enter device (6), casing of peeling off (28) is interior organic frame (8), straightening-wheel group (7) is installed in frame (8), casing of peeling off (28) is in alignment
There are opening, slag case (9) to be located at below opening below wheel group (7).
4. metal wire rod cleaning machine as claimed in claim 1, it is characterised in that the cleaning device includes：Cavitating nozzle
(10), high-pressure water pipe (11), cleaning housing (12), refluxing opening (13), return duct (14), filter (15), sedimentation basin (16), thick
Filter (17), fine filter (18) and high-pressure hydraulic pump (19)；Cavitating nozzle (10) is installed in cleaning housing (12), is sprayed positioned at cavitation
Refluxing opening (13) below mouth (10) is connected to the entrance of sedimentation basin (16) by return duct (14), deironing filter (15), sinks
The outlet in shallow lake pond (16) by high-pressure water pipe (11) successively with coarse filter (17), fine filter (18), high-pressure hydraulic pump (19) and cavitation
Nozzle (10) is connected, and forms a closure fluid path.
5. metal wire rod cleaning machine as claimed in claim 1, it is characterised in that the drying unit includes：Air-heater (20),
Hot blast nozzle (21), dries room housing (22)；Air-heater (20) is located at the outside for drying room housing (22), hot blast nozzle (21) and hot blast
Machine (20) connection is located at the inside for drying room housing (22).
6. metal wire rod cleaning machine as claimed in claim 1, it is characterised in that the wrap-up and release device structure class
Seemingly, but by motor (23) drive.
7. a kind of cleaning method of metal wire rod cleaning machine as claimed in claim 1, it is characterised in that have school more than two
Through ship group (7).
8. a kind of cleaning method of metal wire rod cleaning machine as claimed in claim 1, it is characterised in that have two or more and
The even cavitating nozzle (10) for being centered around metal wire rod surrounding, is connected to high-pressure hydraulic pump (19) by multichannel high-pressure water pipe (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610813676.1A CN106423961A (en) | 2016-09-09 | 2016-09-09 | Metal wire cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610813676.1A CN106423961A (en) | 2016-09-09 | 2016-09-09 | Metal wire cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106423961A true CN106423961A (en) | 2017-02-22 |
Family
ID=58167716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610813676.1A Pending CN106423961A (en) | 2016-09-09 | 2016-09-09 | Metal wire cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106423961A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108746029A (en) * | 2018-07-12 | 2018-11-06 | 四川省宇坤金属制品有限公司 | Pretreatment water washing apparatus and welding wire preparation system |
| CN109399298A (en) * | 2018-11-08 | 2019-03-01 | 河南万达铝业有限公司 | A kind of diamond plate cleans dedicated re-reeler and operating method |
| CN109622448A (en) * | 2019-01-31 | 2019-04-16 | 郑州市鼎工机械设备有限公司 | One kind being used for the clean band separator of wire rod |
| CN109701923A (en) * | 2018-12-29 | 2019-05-03 | 胜利油田新大管业科技发展有限责任公司 | One kind being used for flexible continuous pumping rod cleaning equipment and method |
| CN112077718A (en) * | 2020-09-04 | 2020-12-15 | 江苏永航机械有限公司 | High-efficient polishing belt cleaning device |
| CN113172107A (en) * | 2021-05-06 | 2021-07-27 | 江苏永钢集团有限公司 | High-speed wire rod large-specification disc round-bag type improving process |
| CN113829210A (en) * | 2021-09-10 | 2021-12-24 | 吉林大学重庆研究院 | Pretreatment device and pretreatment method for aluminum alloy wire for arc fuse |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5558113A (en) * | 1994-03-01 | 1996-09-24 | Osram Sylvania Inc. | Wire strand cleaner |
| JP2002181489A (en) * | 2000-12-15 | 2002-06-26 | Sumitomo Metal Ind Ltd | Method and device of removing duct adhering to heat exchanger |
| CN2512522Y (en) * | 2001-10-31 | 2002-09-25 | 周建茗 | Bearing and bearing box cleaning machine |
| CN201871505U (en) * | 2010-11-16 | 2011-06-22 | 宁波振亚电工机械厂 | Water-washing cleaning device |
| CN205436957U (en) * | 2016-03-23 | 2016-08-10 | 浙江赛日机电科技有限公司 | Wire rod belt cleaning device for cold heading machine |
| CN205496449U (en) * | 2016-01-19 | 2016-08-24 | 天津市德丰金属制品有限公司 | Phosphating steel wire wire rod rust cleaning guide device that peels off |
-
2016
- 2016-09-09 CN CN201610813676.1A patent/CN106423961A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5558113A (en) * | 1994-03-01 | 1996-09-24 | Osram Sylvania Inc. | Wire strand cleaner |
| JP2002181489A (en) * | 2000-12-15 | 2002-06-26 | Sumitomo Metal Ind Ltd | Method and device of removing duct adhering to heat exchanger |
| CN2512522Y (en) * | 2001-10-31 | 2002-09-25 | 周建茗 | Bearing and bearing box cleaning machine |
| CN201871505U (en) * | 2010-11-16 | 2011-06-22 | 宁波振亚电工机械厂 | Water-washing cleaning device |
| CN205496449U (en) * | 2016-01-19 | 2016-08-24 | 天津市德丰金属制品有限公司 | Phosphating steel wire wire rod rust cleaning guide device that peels off |
| CN205436957U (en) * | 2016-03-23 | 2016-08-10 | 浙江赛日机电科技有限公司 | Wire rod belt cleaning device for cold heading machine |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108746029A (en) * | 2018-07-12 | 2018-11-06 | 四川省宇坤金属制品有限公司 | Pretreatment water washing apparatus and welding wire preparation system |
| CN108746029B (en) * | 2018-07-12 | 2023-12-26 | 四川省宇坤金属制品有限公司 | Pretreatment water washing device and welding wire preparation system |
| CN109399298A (en) * | 2018-11-08 | 2019-03-01 | 河南万达铝业有限公司 | A kind of diamond plate cleans dedicated re-reeler and operating method |
| CN109399298B (en) * | 2018-11-08 | 2023-11-10 | 河南万达铝业有限公司 | Rewinding machine special for cleaning pattern plate and operation method |
| CN109701923A (en) * | 2018-12-29 | 2019-05-03 | 胜利油田新大管业科技发展有限责任公司 | One kind being used for flexible continuous pumping rod cleaning equipment and method |
| CN109622448A (en) * | 2019-01-31 | 2019-04-16 | 郑州市鼎工机械设备有限公司 | One kind being used for the clean band separator of wire rod |
| CN109622448B (en) * | 2019-01-31 | 2024-04-09 | 郑州市鼎工机械设备有限公司 | Be used for clear belt cleaner of wire rod |
| CN112077718A (en) * | 2020-09-04 | 2020-12-15 | 江苏永航机械有限公司 | High-efficient polishing belt cleaning device |
| CN113172107A (en) * | 2021-05-06 | 2021-07-27 | 江苏永钢集团有限公司 | High-speed wire rod large-specification disc round-bag type improving process |
| CN113829210A (en) * | 2021-09-10 | 2021-12-24 | 吉林大学重庆研究院 | Pretreatment device and pretreatment method for aluminum alloy wire for arc fuse |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170222 |