CN203954801U - The large flow self-cleaning net type filter of micro-head - Google Patents

The large flow self-cleaning net type filter of micro-head Download PDF

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Publication number
CN203954801U
CN203954801U CN201420281701.2U CN201420281701U CN203954801U CN 203954801 U CN203954801 U CN 203954801U CN 201420281701 U CN201420281701 U CN 201420281701U CN 203954801 U CN203954801 U CN 203954801U
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tank body
cleaning
vertical tank
large flow
pipe
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阿不都·沙拉木
崔瑞
崔春亮
陈志卿
申祥明
雷建花
吴文涛
阿布力提甫·买买提
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Xinjiang Institute of Water Resources and Hydropower Research
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Xinjiang Institute of Water Resources and Hydropower Research
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Abstract

本实用新型公开了一种微水头大流量自清洗网式过滤器,包括具有进水口和出水口的立式罐体,通过立式罐体设置的上轴承和下轴承配合安装着上端具有转轴的排污管,减速电机带动的排污管转轴,转轴设置的螺杆与支座上的固定螺母相配合,转轴上的导向链槽与减速电机转子的导向链相配合,转轴上的接触盘与限位装置相配合,在横隔板上安装着上口与立式罐体内壁相配合的圆锥形滤网,在排污管上均布设置的吸污嘴分别与圆锥形滤网相配合,从横隔板下方伸出的排污管位于清污室内,在伸出立式罐体的清污室排出管上安装着电磁排污阀。可以实现过滤器自动清洗,不需要配备专人,清洗时只需很少的水量和很低的水压,清洗时间短,过滤效率高,清洗时不影响系统的正常工作。

The utility model discloses a self-cleaning mesh filter with a small water head and a large flow rate, which comprises a vertical tank body with a water inlet and a water outlet, and an upper bearing and a lower bearing arranged through the vertical tank body cooperate to install a shaft with a rotating shaft at the upper end. Sewage pipe, the shaft of the sewage pipe driven by the deceleration motor, the screw set on the shaft cooperates with the fixing nut on the support, the guide chain groove on the shaft cooperates with the guide chain of the rotor of the deceleration motor, the contact plate on the shaft and the limit device To match, the conical filter screen with the upper opening matched with the inner wall of the vertical tank is installed on the horizontal partition, and the sewage suction nozzles evenly distributed on the sewage pipe are respectively matched with the conical filter screen. The blowdown pipe protruding from below is located in the cleaning chamber, and an electromagnetic blowdown valve is installed on the discharge pipe of the cleanout chamber extending out of the vertical tank body. It can realize the automatic cleaning of the filter, no special personnel are required, only a small amount of water and low water pressure are needed for cleaning, the cleaning time is short, the filtration efficiency is high, and the normal operation of the system will not be affected during cleaning.

Description

微水头大流量自清洗网式过滤器Self-cleaning screen filter with micro head and large flow

技术领域 technical field

本实用新型属于节水灌溉用水过滤装置的改进,特别是一种微水头大流量自清洗网式过滤器。  The utility model belongs to the improvement of a water-saving irrigation water filter device, in particular to a self-cleaning net filter with a small water head and a large flow rate. the

背景技术 Background technique

新疆是典型的干旱绿洲灌溉农业区,建设节水型农业是农业可持续发展的关键。新疆耕地面积7500万亩,截止2011年已建设高效节水面积约3000万亩,主要采用地下水加压滴灌技术。根据新疆“十二五”水力发展规划,全疆每年还将新增高效节水灌溉面积300万亩。随着节水面积的扩大,对滴灌首部过滤器的处理能力和要求也就越高,按照动力形式滴灌首部过滤器分为自压自清洗和电驱动清洗两种。按照过滤器的形式分为网式过滤器、介质过滤器、叠片过滤器三大种类,其中网式过滤器应用最为广泛。  Xinjiang is a typical arid oasis irrigated agricultural area, and the construction of water-saving agriculture is the key to sustainable agricultural development. Xinjiang has an area of 75 million mu of cultivated land. As of 2011, about 30 million mu of high-efficiency water-saving area has been built, mainly using groundwater pressurized drip irrigation technology. According to Xinjiang's "Twelfth Five-Year" hydraulic development plan, Xinjiang will add 3 million mu of high-efficiency water-saving irrigation area every year. With the expansion of the water-saving area, the processing capacity and requirements of the drip irrigation head filter will be higher. According to the power form, the drip irrigation head filter is divided into two types: self-pressure self-cleaning and electric drive cleaning. According to the form of the filter, it is divided into three types: net filter, media filter and laminated filter, among which net filter is the most widely used. the

现在所用自清洗网式过滤器分为自压清洗和电驱动清洗。自压清洗优点是不要外部动力,但是必须需要一定的水压才能实现。而电驱动清洗优缺点正好与压清洗相反。  The self-cleaning mesh filter currently used is divided into self-pressure cleaning and electric drive cleaning. The advantage of self-pressure cleaning is that it does not require external power, but it must require a certain amount of water pressure to achieve it. The advantages and disadvantages of electric drive cleaning are just the opposite of pressure cleaning. the

实用新型内容 Utility model content

本实用新型的目的在于提供一种微水头大流量自清洗网式过滤器,可以实现过滤器自动清洗,不需要配备专人,清洗时只需很少的水量和很低的水压,清洗时间短,过滤效率高,而且清洗时不影响系统的正常工作。  The purpose of this utility model is to provide a self-cleaning mesh filter with a small water head and a large flow rate, which can realize the automatic cleaning of the filter, does not need to be equipped with a special person, only needs a small amount of water and a very low water pressure during cleaning, and the cleaning time is short , the filtration efficiency is high, and the normal operation of the system will not be affected when cleaning. the

本实用新型的目的是这样实现的:一种微水头大流量自清洗网式过滤器,包括具有进水口和出水口的立式罐体,在其内下部设置着横隔板,通过立式罐体上盖上设置的上轴承和横隔板上的下轴承配合安装着上端具有转轴的排污管,通过支座安装的减速电机带动穿出立式罐体上盖的排污管转轴,在转轴中部设置的螺杆与支座上设置的固定螺母相配合,转轴上的导向链槽与减速电机转子中心孔的导向链相配合,转轴上端设置的接触盘与限位装置相配合,在横隔板上安装着上口与立式罐体内壁相配合的圆锥形滤网,在排污管上均布设置的吸污嘴分别与圆锥形滤网相配合,从横隔板下方伸出的排污管位于清污室内,在伸出立式罐体的清污室的排出管上安装着电磁排污阀。  The purpose of this utility model is achieved in this way: a self-cleaning screen filter with a small water head and a large flow rate includes a vertical tank body with a water inlet and a water outlet. The upper bearing set on the upper cover of the body and the lower bearing on the transverse diaphragm cooperate to install the sewage pipe with a rotating shaft at the upper end. The set screw is matched with the fixed nut set on the support, the guide chain groove on the rotating shaft is matched with the guide chain in the center hole of the geared motor rotor, and the contact plate set on the upper end of the rotating shaft is matched with the limit device. A conical filter with an upper opening matching the inner wall of the vertical tank is installed, and the sewage suction nozzles evenly distributed on the sewage pipe are respectively matched with the conical filter. In the dirty room, an electromagnetic blowdown valve is installed on the discharge pipe of the clean room extending out of the vertical tank. the

本实用新型在罐体内安装着圆锥形精密滤网,精密滤网内安装着带若干吸污咀的排污空心管,在排污空心管上方安装表面光洁的传动轴承通过密封圈密封后伸出过滤器外部,与下端为丝杆上端为键槽的轴承连接。丝杆与固定在基座上的螺母配合,键槽与连接在电机上的减速机配合,减速机上方与键槽末端连接定位盘,定位盘在上限位和下限位之间运行。在进水罐体和出水罐体内部分别装有压力传感器探头和压差传感器探头。本实用新型微水头大流量自清洗网式过滤器,采用圆锥形滤网,当水流通过滤网时,由滤网产生的离心力和泥沙颗粒的自身重力,以及由3层不锈钢组成的滤网,三种拦沙方式综合拦沙,比起传统的圆筒形滤网的过滤效果好很多,而且清洗用水量少、比进口设备的工作压力低,清洗时间短,清洗时不影响系统的正常工作。  In the utility model, a conical precision filter screen is installed in the tank body, and a sewage discharge hollow pipe with several sewage suction nozzles is installed in the precision filter screen, and a transmission bearing with a smooth surface is installed on the top of the sewage discharge hollow pipe, which is sealed by a sealing ring and extends out of the filter. Externally, it is connected with a bearing whose lower end is a screw rod and whose upper end is a keyway. The screw rod is matched with the nut fixed on the base, the keyway is matched with the reducer connected to the motor, the top of the reducer is connected with the end of the keyway with a positioning plate, and the positioning plate runs between the upper limit and the lower limit. A pressure sensor probe and a differential pressure sensor probe are respectively installed inside the water inlet tank body and the water outlet tank body. The utility model self-cleaning screen filter with micro-water head and large flow adopts a conical filter screen. When water flows through the filter screen, the centrifugal force generated by the filter screen and the gravity of the sediment particles, as well as the filter screen composed of 3 layers of stainless steel , three kinds of sand-retaining methods comprehensively retain sand, which is much better than the traditional cylindrical filter, and the cleaning water consumption is less, the working pressure is lower than that of imported equipment, the cleaning time is short, and the normal operation of the system is not affected during cleaning. Work. the

本实用新型的工作原理是:当沉淀池初级过滤后的水从进水口进入圆锥形的滤网,较大颗粒的杂质就会流过圆锥形的滤网时,会被离心力甩出,沿着滤网表面因自身重力滑落到出砂口,保证留在锥形滤网上的小颗粒杂质不会堵塞吸污咀。此时清洁的水经滤网过滤后从出水口排出。当过滤器工作一个阶段或进入过滤腔内的水质较差时,在锥形滤网内壁上附着污物较多时,经过锥形滤网过滤的水量减少,使锥形滤网内、外腔产生一定的压差时,压差传感器启动,并通过控制器带动减速电机和电磁阀同时工作,减速电机通过传动轴带动空心轴转动,空心轴上均布的吸污管上的吸污嘴在贴近锥形滤网转动过程中吸去滤网上的污物,在水压的作用下将夹带污物的水进入空心轴,通过空心管经电磁阀排出。减速电机在带动传动轴转动的过程中,传动轴螺杆段与支撑座上的固定螺母相配合,将传动轴向前推动,传动轴的导向键槽段在减速电机转子中心孔的导向键的约束下,在传动中向前滑动,使空心吸污管的吸污嘴边转动边向前移动;当传动中向前移动的传动轴的接触盘碰到减速电机上的限位器时,控制器控制减速电机反转,在支撑座上固定螺母使传动轴带动空心轴倒退,当倒退的传动轴上的接触盘碰到减速电机下侧的限位器时,减速电机正转,自动往复循环工作。当锥形滤网上的污物吸尽时,内、外腔的压差趋于相近或相等时,此时减速电机停止工作。本实用新型清洗滤网的工作时间和间歇时间可以通过控制器面板任意设定。本实用新型实现自动清洗过滤器自动化程度高,不需要配备专人,清洗时只需很少的水量和较低的水压,清洗时间短,而且清洗时不影响系统的正常工作。过滤器在清洗时不间断正常供水,自清洗时间只需20—40秒,对正常供水没有影响。控制的方法可以是多元化,电控面板可满足各种要求:可控压差或时间进行清洗,也可以连续清洗,还可以在压力突然升高到危险压力时,过滤器排污阀会自动打开泄压,保护系统的安全。  The working principle of the utility model is: when the primary filtered water of the sedimentation tank enters the conical filter screen from the water inlet, the impurities with larger particles will flow through the conical filter screen, and will be thrown out by centrifugal force, along the The surface of the filter screen slides down to the sand outlet due to its own gravity, ensuring that the small particles of impurities left on the conical filter screen will not block the sewage suction nozzle. At this time, the clean water is filtered through the filter screen and then discharged from the water outlet. When the filter works for a stage or the water quality entering the filter cavity is poor, when there is more dirt attached to the inner wall of the conical filter, the amount of water filtered through the conical filter decreases, causing the inner and outer cavities of the conical filter to produce When a certain pressure difference is reached, the pressure difference sensor starts, and the controller drives the deceleration motor and the solenoid valve to work at the same time. During the rotating process of the conical filter, the dirt on the filter is sucked away, and the water entrained with the dirt enters the hollow shaft under the action of water pressure, and is discharged through the hollow tube through the solenoid valve. When the geared motor drives the drive shaft to rotate, the screw section of the drive shaft cooperates with the fixed nut on the support seat to push the drive shaft forward, and the guide keyway section of the drive shaft is restrained by the guide key in the center hole of the geared motor rotor , sliding forward in the transmission, so that the suction nozzle of the hollow sewage suction pipe moves forward while rotating; when the contact disc of the transmission shaft moving forward in the transmission touches the limiter on the geared motor, the controller controls The geared motor is reversed, and the nut is fixed on the support seat so that the transmission shaft drives the hollow shaft to reverse. When the contact plate on the reversed transmission shaft touches the limiter on the lower side of the geared motor, the geared motor rotates forward and automatically reciprocates. When the dirt on the conical filter is exhausted and the pressure difference between the inner and outer chambers tends to be similar or equal, the geared motor stops working at this time. The working time and intermittent time of cleaning the filter screen of the utility model can be arbitrarily set through the controller panel. The utility model realizes automatic cleaning of the filter with a high degree of automation, does not need to be equipped with special personnel, only needs a small amount of water and low water pressure during cleaning, and the cleaning time is short, and the normal operation of the system is not affected during cleaning. When the filter is being cleaned, the normal water supply is uninterrupted, and the self-cleaning time only needs 20-40 seconds, which has no effect on the normal water supply. The control method can be diversified, and the electric control panel can meet various requirements: controllable pressure difference or time for cleaning, continuous cleaning is also possible, and the filter drain valve will automatically open when the pressure suddenly rises to a dangerous pressure Pressure relief to protect the safety of the system. the

本实用新型实现了过滤器自清洗,不需要配备专人,清洗时只需很少的水量和很低的水压,清洗时间短,提高了过滤效率,而且清洗时不影响系统的正常工作。  The utility model realizes the self-cleaning of the filter, does not need to be equipped with a special person, only needs a small amount of water and a very low water pressure during cleaning, the cleaning time is short, the filtering efficiency is improved, and the normal operation of the system is not affected during cleaning. the

附图说明 Description of drawings

下面将结合附图对本实用新型做进一步的描述,图1为本实用新型的剖视结构示意图。  The utility model will be further described below in conjunction with the accompanying drawings, and Fig. 1 is a schematic cross-sectional structure diagram of the utility model. the

具体实施方式 Detailed ways

一种微水头大流量自清洗网式过滤器,如图1所示,包括具有进水口12和出水口19的立式罐体8,在其内下部设置着横隔板14,通过立式罐体8上盖上设置的上轴承9和横隔板14上的下轴承16配合安装着上端具有转轴的排污管11,通过支座安装的减速电机4带动穿出立式罐体8上盖的排污管转轴,在转轴中部设置的螺杆与支座上设置的固定螺母7相配合,转轴上的导向链槽6与减速电机4转子中心孔的导向链相配合,转轴上端设置的接触盘5与限位装置相配合,在横隔板14上安装着上口与立式罐体8内壁相配合的圆锥形滤网15,在排污管11上均布设置的吸污嘴13分别与圆锥形滤网15相配合,从横隔板14下方伸出的排污管11位于清污室18内,在伸出立式罐体8的清污室18的排出管上安装着电磁排污阀17。圆锥形滤网15由1-3层不锈钢滤网构成。在立式罐体8内的进水口处安装着压力传感器探头。在立式罐体8内的出水口处安装着压差传感器探头。在与转轴相配合的上轴承9上安装着密封圈10。在减速电机4的减速器上设置着护罩1。限位装置的结构为在支座上固接的立柱上设置着上挡块2和下挡块3,接触盘5分别与上挡块2和下挡块3相配合。  A self-cleaning screen filter with a small water head and a large flow rate, as shown in Figure 1, includes a vertical tank body 8 with a water inlet 12 and a water outlet 19, and a transverse partition 14 is arranged at the lower part thereof, and the vertical tank body 8 passes through the vertical tank body. The upper bearing 9 arranged on the upper cover of the body 8 and the lower bearing 16 on the transverse partition 14 cooperate to install the sewage pipe 11 with a rotating shaft at the upper end, and the geared motor 4 installed on the support drives to pass through the upper cover of the vertical tank body 8. The shaft of the sewage pipe, the screw provided in the middle of the shaft cooperates with the fixed nut 7 provided on the support, the guide chain groove 6 on the shaft cooperates with the guide chain in the center hole of the rotor of the geared motor 4, and the contact plate 5 provided at the upper end of the shaft matches with Cooperate with the limit device, the conical filter screen 15 with the upper opening and the inner wall of the vertical tank body 8 is installed on the transverse partition 14, and the sewage suction nozzles 13 evenly distributed on the sewage pipe 11 are respectively connected with the conical filter. Net 15 cooperates, and the blowdown pipe 11 that stretches out from diaphragm 14 below is positioned at cleaning chamber 18, and electromagnetic blowdown valve 17 is installed on the discharge pipe of stretching out the blowdown chamber 18 of vertical tank body 8. Conical filter screen 15 is made of 1-3 layers of stainless steel filter screen. A pressure sensor probe is installed at the water inlet in the vertical tank body 8 . A differential pressure sensor probe is installed at the water outlet in the vertical tank body 8 . A sealing ring 10 is installed on the upper bearing 9 matched with the rotating shaft. A shield 1 is arranged on the reducer of the geared motor 4 . The structure of the limit device is that an upper stopper 2 and a lower stopper 3 are arranged on the column fixed on the support, and the contact disc 5 cooperates with the upper stopper 2 and the lower stopper 3 respectively. the

Claims (5)

1. the large flow self-cleaning net type filter of micro-head, the vertical tank body (8) that comprises there is water inlet (12) and delivery port (19), bottom is arranging diaphragm plate (14) within it, by covering upper bearing (metal) (9) and the cooperation of the lower bearing (16) on diaphragm plate (14) of setting on vertical tank body (8), the blow-off pipe (11) that upper end has rotating shaft is installed, the reducing motor of installing by bearing (4) drives the blow-off pipe rotating shaft that passes vertical tank body (8) upper cover, the screw rod arranging at rotating shaft middle part matches with the hold-down nut arranging on bearing (7), guiding key way (6) in rotating shaft matches with the drag chain of reducing motor (4) rotor bore, the contact disc (5) that rotating shaft upper end arranges matches with stopping means, it is characterized in that: the conical filter screen (15) that suitable for reading and vertical tank body (8) inwall matches is installed on diaphragm plate (14), pollution-absorbing nozzle (13) in the upper uniform setting of blow-off pipe (11) matches with conical filter screen (15) respectively, the blow-off pipe (11) stretching out from diaphragm plate (14) below is positioned at decontamination chamber (18), on the discharge pipe of decontamination chamber (18) that stretches out vertical tank body (8), electromagnetism blowoff valve (17) is installed.
2. the large flow self-cleaning net type filter of a kind of micro-head according to claim 1, is characterized in that: conical filter screen (15) consists of 1-3 layer stainless steel filtering net.
3. the large flow self-cleaning net type filter of a kind of micro-head according to claim 1, is characterized in that: the water inlet in vertical tank body (8) is installed with pressure sensor probe.
4. the large flow self-cleaning net type filter of a kind of micro-head according to claim 1, is characterized in that: the water outlet in vertical tank body (8) is installed with differential pressure pickup probe.
5. the large flow self-cleaning net type filter of a kind of micro-head according to claim 1, is characterized in that: sealing ring (10) is installed on the upper bearing (metal) matching with rotating shaft (9).
CN201420281701.2U 2014-05-29 2014-05-29 The large flow self-cleaning net type filter of micro-head Expired - Fee Related CN203954801U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105457386A (en) * 2015-10-30 2016-04-06 崔春亮 Submerged automatic filter fertilization device before the pump
CN106267960A (en) * 2016-08-29 2017-01-04 钱红双 A kind of beverage raw material residue screening extraction equipment
CN106422466A (en) * 2016-08-29 2017-02-22 钱红双 A device for filtering particles of liquid
CN111249791A (en) * 2019-12-19 2020-06-09 翁大胜 Multifunctional industrial filtering device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105457386A (en) * 2015-10-30 2016-04-06 崔春亮 Submerged automatic filter fertilization device before the pump
CN105457386B (en) * 2015-10-30 2018-01-12 崔春亮 Submerged automatic filtering fertilizer and pesticide applying device in front of pump
CN106267960A (en) * 2016-08-29 2017-01-04 钱红双 A kind of beverage raw material residue screening extraction equipment
CN106422466A (en) * 2016-08-29 2017-02-22 钱红双 A device for filtering particles of liquid
CN106267960B (en) * 2016-08-29 2019-01-11 江苏世丰企业管理咨询有限公司 A kind of beverage raw material residue screening extract equipment
CN111249791A (en) * 2019-12-19 2020-06-09 翁大胜 Multifunctional industrial filtering device
CN111249791B (en) * 2019-12-19 2021-11-26 浙江亿迈达泵业有限公司 Multifunctional industrial filtering device

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