CN106422858A - Automatic alcohol concentration regulating device and method - Google Patents

Automatic alcohol concentration regulating device and method Download PDF

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Publication number
CN106422858A
CN106422858A CN201610422417.6A CN201610422417A CN106422858A CN 106422858 A CN106422858 A CN 106422858A CN 201610422417 A CN201610422417 A CN 201610422417A CN 106422858 A CN106422858 A CN 106422858A
Authority
CN
China
Prior art keywords
ethanol
purified water
alcohol concentration
controller
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610422417.6A
Other languages
Chinese (zh)
Inventor
陈勇
刘雪松
黄中海
宋波
林志展
李页瑞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Kanion Pharmaceutical Co Ltd
Original Assignee
SUZHOU ZHEYUAN AUTOMATIC ENGINEERING TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUZHOU ZHEYUAN AUTOMATIC ENGINEERING TECHNOLOGY Co Ltd filed Critical SUZHOU ZHEYUAN AUTOMATIC ENGINEERING TECHNOLOGY Co Ltd
Priority to CN201610422417.6A priority Critical patent/CN106422858A/en
Publication of CN106422858A publication Critical patent/CN106422858A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/83Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
    • B01F35/831Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices using one or more pump or other dispensing mechanisms for feeding the flows in predetermined proportion, e.g. one of the pumps being driven by one of the flows
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/83Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
    • B01F35/833Flow control by valves, e.g. opening intermittently
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/2202Mixing compositions or mixers in the medical or veterinary field

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Heterocyclic Carbon Compounds Containing A Hetero Ring Having Oxygen Or Sulfur (AREA)

Abstract

The invention discloses an automatic alcohol concentration regulating device and method. According to the device, a controller is adopted to control a purified water inlet valve, an ethanol inlet valve and a flowmeter so as to carry out regulating. The automatic alcohol concentration regulating method adopting the device comprises the steps: the controller sets a concentration value and volume of total demand of target alcohol to be prepared, and the volume of purified water and the volume of ethanol required for preparing the target alcohol are calculated; the required volume of purified water and the required volume of ethanol flow in a regulating tank; and the purified water and the ethanol in the regulating tank are stirred so as to obtain the target alcohol. By the manner, the device and the method have the advantages that the problem in automatic alcohol concentration regulation in traditional Chinese medicine pharmacy at present is solved, an alcohol preparing process in a traditional Chinese medicine pharmacy technology can be achieved rapidly, automatically and accurately, automated process and continuous production are achieved, and the production efficiency is increased remarkably.

Description

A kind of alcohol concentration automatic milk feeder and method
Technical field
The present invention relates to pharmaceutical technology (tcd) control field, specially ethanol allocating technology field, more particularly to a kind of Alcohol concentration automatic milk feeder and method.
Background technology
Ethanol chemical name ethanol, is a kind of inflammable, volatile colourless transparent liquid under room temperature, normal pressure, nontoxic, can Drink.Ethanol has peat-reek, and slightly stimulates, micro-sweet, and with irritant pungent flavour.Ethanol can with water with arbitrarily than Dissolve each other, can be with chloroform, ether, methanol, acetone and other most immiscible organic solvents.The purposes of ethanol widely, in national defence Industry, health care, organic synthesiss, food industry, there is application in industrial and agricultural production.In pharmaceutical technology (tcd), ethanol is adjusted Joining is an important technique, but because temperature influence allocated by ethanol, cannot accurately automatically adjust in automation field at present It is fitted on the ethanol of aimed concn.
Content of the invention
The invention mainly solves the technical problem of providing a kind of alcohol concentration automatic milk feeder and method, can be fast Speed, automatically, accurately realize ethanol allocation process in pharmaceutical technology (tcd).
For solving above-mentioned technical problem, one aspect of the present invention is:A kind of alcohol concentration is provided automatically to adjust Equipped put, including blend tank, agitator, purified water enters valve, ethanol enters valve, effusion meter and controller, and described agitator is to described In blend tank, material is stirred, and described purified water is entered valve and is arranged on same pipeline with described effusion meter, and described ethanol enters valve It is arranged on same pipeline with described effusion meter, described purified water enters valve, described ethanol enters valve, described effusion meter and described control Device is electrically connected with.
In a preferred embodiment of the present invention, described alcohol concentration automatic milk feeder also includes temperature sensing in tank Device, mass flowmenter and centrifugal pump, temperature sensor in described tank detects the temperature of material in described blend tank, described quality stream Gauge is connected with described centrifugal pump, and in described tank, temperature sensor, described mass flowmenter and described controller are electrically connected with.
In a preferred embodiment of the present invention, described controller is PLC programmable logic controller (PLC);Described purified water is entered Valve and described ethanol enter valve for pneumatic operated valve;Described mass flow is calculated as section's formula mass flowmenter.
A kind of alcohol concentration automatic governing method is provided, including step is:
(1)The controller setting concentration value of target ethanol to be deployed and aggregate demand, and calculate allotment target ethanol purified water Demand with ethanol;
(2)The demand of described purified water and the demand of described ethanol is flowed in blend tank;
(3)To the purified water in described blend tank and ethanol stirring, obtain target ethanol.
In a preferred embodiment of the present invention, step(2)Described in the demand of purified water be by opening purified water Enter valve, effusion meter measures liquid inlet volume, when liquid inlet volume reaches the demand of purified water, close purified water and enter valve realization.
In a preferred embodiment of the present invention, step(2)Described in the demand of ethanol be to enter valve by opening ethanol, Effusion meter measures liquid inlet volume, when liquid inlet volume reaches the demand of ethanol, closes ethanol and enters valve realization.
In a preferred embodiment of the present invention, step(3)Described in mixing time be 10 minutes.
In a preferred embodiment of the present invention, the ethanol that described ethanol is 95% for mass fraction.
In a preferred embodiment of the present invention, described alcohol concentration automatic governing method also includes mass flowmenter detection The density of target ethanol in blend tank, temperature sensor in tank detects the temperature of target ethanol in blend tank, by described density and Described temperature is returned to described controller in real time, and described controller is in described density and blend tank described in described temperature computation The real-time concentration value of target ethanol;When described real-time concentration value is higher than described controller setting concentration value, to described blend tank Interior input purified water to described real-time concentration value reaches described controller setting concentration value;When described real-time concentration value is less than described During controller setting concentration value, into described blend tank, to reach the setting of described controller dense for input ethanol to described real-time concentration value Angle value.
In a preferred embodiment of the present invention, described controller according to described density and described temperature, through look-up table With the standard scale contrast being built in controller, second Conversion output real-time concentration value.
The invention has the beneficial effects as follows:The alcohol concentration automatic milk feeder of the present invention and method, solve current Chinese medicine A pharmacy alcohol concentration automatic governing difficult problem, can fast and automatically, accurately realize ethanol allocation process in pharmaceutical technology (tcd), real Show automation technolo, continuous prodution, significantly improve production efficiency.
Brief description
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, will make to required in embodiment description below Accompanying drawing be briefly described it should be apparent that, drawings in the following description are only some embodiments of the present invention, for For those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained other according to these accompanying drawings Accompanying drawing, wherein:
Fig. 1 is the structural representation of alcohol concentration automatic milk feeder one preferred embodiment of the present invention;
Fig. 2 is ethanol density of the present invention, concentration, temperature relation standard scale;
In accompanying drawing, the labelling of each part is as follows:1st, purified water enters valve, 2, ethanol enter valve, 3, effusion meter, 4, temperature sensor in tank, 5th, centrifugal pump, 6, agitator, 7, mass flowmenter, 8, blend tank.
Specific embodiment
The enforcement it is clear that described will be clearly and completely described to the technical scheme in the embodiment of the present invention below Example is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, this area is common All other embodiment that technical staff is obtained under the premise of not making creative work, broadly falls into the model of present invention protection Enclose.
Embodiment one:
Refer to Fig. 1, the embodiment of the present invention includes:
A kind of alcohol concentration automatic milk feeder, including blend tank 8, agitator 6, purified water enters valve 1, ethanol enters valve 2, effusion meter 3rd, controller 9, temperature sensor 4, mass flowmenter 7 and centrifugal pump 5 in tank.Described agitator 6 is to material in described blend tank 8 It is stirred.Described purified water is entered valve 1 and is arranged on same pipeline with described effusion meter 3, and described ethanol enters valve 2 and described flow Meter 3 is arranged on same pipeline, designs successively, and described purified water enters the feed liquor that valve 1 controls purified water, and described effusion meter 3 can be counted The liquid inlet volume of amount purified water, described ethanol enters the feed liquor that valve 2 controls ethanol, and described effusion meter 3 also can measure the liquid inlet volume of ethanol. Described purified water enters valve 1, described ethanol enters valve 2, described effusion meter 3 is electrically connected with described controller 9, and described controller 9 is controlled Make described purified water enters valve 1 and described ethanol enters the switch of valve 2, described controller 9 receives the liquid inlet volume of described effusion meter 3.
In described tank, temperature sensor 4 detects the temperature of material in described blend tank 8.Described mass flowmenter 7 with described Centrifugal pump 5 is connected, and described centrifugal pump 5 is connected with described blend tank 8, and described mass flowmenter 7 detects material in described blend tank 8 Density.In described tank, temperature sensor 4, described mass flowmenter 7 and described controller 9 are electrically connected with.Wherein said control Device 9 is PLC programmable logic controller (PLC);Described purified water enters valve 1 and described ethanol enters valve 2 for pneumatic operated valve;Described mass flow Meter 7 is section's formula mass flowmenter.
Embodiment two:
Because alcohol concentration and ethanol density have linear relationship at the same temperature, the present invention is close using alcohol automatic detection simultaneously Degree and ethanol temperature, according to PLC look-up table, second Conversion becomes target alcohol concentration.
Need in the present embodiment blend tank to allocate 5 tons of the ethanol that mass fraction is 70%.
A kind of alcohol concentration automatic governing method is provided, including step is:
(1)The mass concentration value that PLC 9 arranges target ethanol to be deployed is 70%, and the technique amount of target ethanol is 5 tons, PLC 9 is 1.3 tons according to the demand that preset algorithm calculates the present embodiment allotment target ethanol purified water automatically, quality Fraction is that the demand of 95% ethanol is 3.7 tons;
(2)Open ethanol and enter valve 2, effusion meter 3 indication summation, to 3.7 tons, is closed ethanol and entered valve 2, open purified water and enter valve 1, stream Gauge 3 indication summation, to 5 tons, is closed purified water and is entered valve 1;
(3)Automatically open up agitator 6, to the purified water in described blend tank 8 and ethanol stirring, PLC 9 timing is very Clock, timing terminates, and closes agitator 6;
(4)Start centrifugal pump 5, mass flowmenter 7 detects that the density of crude alcohol mixture in blend tank 8 is 871. 34 Kg/m3, with When tank in temperature sensor 4 detect blend tank 8 in crude alcohol mixture temperature be 24 DEG C, by described density data and described temperature Data is returned to described PLC 9 in real time, through look-up table and the standard scale contrast being built in PLC 9, tables look-up Show that in blend tank 8, crude alcohol mixture works as density for 871.34 Kg/m3, when temperature is 24 DEG C, alcohol quality concentration is 67%, low In 70%, open ethanol and enter valve 2, extremely reach 864.19 Kg/m to density3, PLC 9 output valve is 70%, stops whole mistake Journey, ethanol density, concentration, temperature relation standard scale are shown in Fig. 2.
The invention has the beneficial effects as follows:
Due to traditional ethanol densitometer temperature influence, directly offline manual sampling is difficult to the actual concentrations after accurately measurement allotment Value, by the device and method in the present invention, the variate-value temperature of impact allotment concentration, density is all accurately measured in real time, Pass through the powerful data storage capability of PLC again, density value at each temperature, under concentration is stored in it as standard scale In, the mode through Data Comparison directly searches real-time concentration value every time, to complete whole further according to concentration value and target value Individual allocation process.
Ethanol allocation process in pharmaceutical technology (tcd) fast and automatically, accurately can be realized using the method, greatly improve life Produce efficiency.
The foregoing is only embodiments of the invention, not thereby limit the present invention the scope of the claims, every using this Equivalent structure or equivalent flow conversion that bright description is made, or directly or indirectly it is used in the technology neck of other correlations Domain, is included within the scope of the present invention.

Claims (10)

1. a kind of alcohol concentration automatic milk feeder is it is characterised in that include blend tank, agitator, purified water enters valve, ethanol enters Valve, effusion meter and controller, described agitator is stirred to material in described blend tank, and described purified water enters valve and described stream Gauge is arranged on same pipeline, and described ethanol enters valve and described effusion meter and is arranged on same pipeline, described purified water enter valve, Described ethanol enters valve, described effusion meter and described controller and is electrically connected with.
2. alcohol concentration automatic milk feeder according to claim 1 is it is characterised in that described alcohol concentration automatic governing Device also includes temperature sensor in tank, mass flowmenter and centrifugal pump, and temperature sensor in described tank detects described blend tank The temperature of interior material, described mass flowmenter is connected with described centrifugal pump, temperature sensor, described mass flowmenter in described tank It is electrically connected with described controller.
3. alcohol concentration automatic milk feeder according to claim 1 and 2 is it is characterised in that described controller can for PLC Programmed logic controller;Described purified water enters valve and described ethanol enters valve for pneumatic operated valve;Described mass flow is calculated as section's formula quality Effusion meter.
4. alcohol concentration automatic governing method according to claim 1 is it is characterised in that inclusion step is:
(1)The controller setting concentration value of target ethanol to be deployed and aggregate demand, and calculate allotment target ethanol purified water Demand with ethanol;
(2)The demand of described purified water and the demand of described ethanol is flowed in blend tank;
(3)To the purified water in described blend tank and ethanol stirring, obtain target ethanol.
5. alcohol concentration automatic governing method according to claim 4 is it is characterised in that step(2)Described in purified water Demand be to enter valve by opening purified water, effusion meter measures liquid inlet volume, when liquid inlet volume reaches the demand of purified water, closes Close purified water and enter valve realization.
6. alcohol concentration automatic governing method according to claim 4 is it is characterised in that step(2)Described in ethanol Demand is to enter valve by opening ethanol, and effusion meter measures liquid inlet volume, when liquid inlet volume reaches the demand of ethanol, closes ethanol Enter valve realization.
7. alcohol concentration automatic governing method according to claim 4 is it is characterised in that step(3)Described in stir when Between be 10 minutes.
8. alcohol concentration automatic governing method according to claim 4 is it is characterised in that described ethanol for mass fraction is 95% ethanol.
9. alcohol concentration automatic governing method according to claim 4 is it is characterised in that described alcohol concentration automatic governing Method also includes the density that mass flowmenter detects target ethanol in blend tank, target in temperature sensor detection blend tank in tank The temperature of ethanol, described density and described temperature are returned to described controller in real time, described controller according to described density and The real-time concentration value of target ethanol in blend tank described in described temperature computation;When described real-time concentration value sets higher than described controller When putting concentration value, into described blend tank, input purified water to described real-time concentration value reaches described controller setting concentration value; When described real-time concentration value is less than described controller setting concentration value, into described blend tank, input ethanol is extremely described dense in real time Angle value reaches described controller setting concentration value.
10. alcohol concentration automatic governing method according to claim 9 is it is characterised in that described controller is according to described Density and described temperature, through look-up table and the standard scale contrast being built in controller, second Conversion exports real-time concentration value.
CN201610422417.6A 2016-11-04 2016-11-04 Automatic alcohol concentration regulating device and method Pending CN106422858A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610422417.6A CN106422858A (en) 2016-11-04 2016-11-04 Automatic alcohol concentration regulating device and method

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Application Number Priority Date Filing Date Title
CN201610422417.6A CN106422858A (en) 2016-11-04 2016-11-04 Automatic alcohol concentration regulating device and method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107022036A (en) * 2017-06-06 2017-08-08 陕西理工大学 A kind of apparatus and method of energy-saving and high efficient lifting grifola polysaccharide activity
CN109364787A (en) * 2018-11-19 2019-02-22 云南昆船环保技术有限公司 A kind of alcohol concentration auto-scheduling system and its concocting method
CN114657043A (en) * 2022-03-14 2022-06-24 江苏太平洋酒业有限公司 Automatic brewing device and brewing method for alcohol content

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551064A (en) * 2013-11-05 2014-02-05 常州朗诣节能技术有限公司 Method for automatically regulating concentration of ethanol
CN205046100U (en) * 2015-02-28 2016-02-24 北京康泰盛威自控科技有限公司 Alcohol number of degrees allotment system
CN105482961A (en) * 2015-12-18 2016-04-13 合肥市恒昌自动化控制有限责任公司 Baijiu automatic blending control method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551064A (en) * 2013-11-05 2014-02-05 常州朗诣节能技术有限公司 Method for automatically regulating concentration of ethanol
CN205046100U (en) * 2015-02-28 2016-02-24 北京康泰盛威自控科技有限公司 Alcohol number of degrees allotment system
CN105482961A (en) * 2015-12-18 2016-04-13 合肥市恒昌自动化控制有限责任公司 Baijiu automatic blending control method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107022036A (en) * 2017-06-06 2017-08-08 陕西理工大学 A kind of apparatus and method of energy-saving and high efficient lifting grifola polysaccharide activity
CN109364787A (en) * 2018-11-19 2019-02-22 云南昆船环保技术有限公司 A kind of alcohol concentration auto-scheduling system and its concocting method
CN114657043A (en) * 2022-03-14 2022-06-24 江苏太平洋酒业有限公司 Automatic brewing device and brewing method for alcohol content

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
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Inventor after: Chen Yong

Inventor after: Liu Xuesong

Inventor after: Xiao Wei

Inventor after: Huang Zhonghai

Inventor after: Song Bo

Inventor after: Lin Zhizhan

Inventor after: Li Yerui

Inventor before: Chen Yong

Inventor before: Liu Xuesong

Inventor before: Huang Zhonghai

Inventor before: Song Bo

Inventor before: Lin Zhizhan

Inventor before: Li Yerui

TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20170915

Address after: 222047 Jiangsu city in Lianyungang Province, the industrial city of Jiangning economic and Technological Development Zone Jiangsu Kanion pharmaceutical Limited by Share Ltd

Applicant after: SUZHOU ZHEYUAN AUTOMATIC ENGINEERING TECHNOLOGY CO., LTD.

Applicant after: Kangyuan Pharmceutical Co., Ltd.

Address before: Kolding road high tech Zone of Suzhou City, Jiangsu Province, No. 78 215000

Applicant before: SUZHOU ZHEYUAN AUTOMATIC ENGINEERING TECHNOLOGY CO., LTD.

RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20170222