CN106418641B - A kind of soaking type Intelligent tobacco leaf baking device - Google Patents
A kind of soaking type Intelligent tobacco leaf baking device Download PDFInfo
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- CN106418641B CN106418641B CN201611054730.5A CN201611054730A CN106418641B CN 106418641 B CN106418641 B CN 106418641B CN 201611054730 A CN201611054730 A CN 201611054730A CN 106418641 B CN106418641 B CN 106418641B
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- air
- cigarette
- filling house
- tobacco leaf
- temperature
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention provides a kind of soaking type Intelligent tobacco leaf baking device, including interconnected cigarette-filling house, heating system and air circulation system, wherein：One dress cigarette door of the cigarette-filling house front articulated connection；The air heating system includes the internal shell being connected to the cigarette-filling house, and air heating apparatus and distribution device in gas-fluid are equipped in the air heating system；The air circulation system includes air circulation duct, and one end of the air circulation duct is connected to the cigarette-filling house, and the other end is connected to the air heating system, and the air circulating umbilical road is equipped with air inlet valve, air-introduced machine and orifice flowmeter.The invention baking process automatically controls and carries out complete monitoring and record, conveniently determines baking process for different tobacco leaves.
Description
Technical field
The invention is related to one kind and toasting stage scientific research testing equipment for tobacco, more particularly, to one
Kind soaking type Intelligent tobacco leaf baking device.
Background technology
Tobacco Leaf Curing is the first procedure of tobacco processing, is directly related to the quality of tobacco leaf product.Tobacco flue-curing
Process is more than the drying process of moisture evaporation, wherein further including the complicated physiology such as chlorophyll degradation, flavor matter conversion
Biochemical reaction, and the factors such as the temperature of environment, humidity and time of baking can all influence the variation of these substances, it is therefore desirable to
Rational baking process condition is determined by experimental study.But blanket tobacco flue-curing experiment special equipment does not almost have at present
Have, it has been disclosed that most of patented technology fall behind, temperature is adjusted and experimental record etc. needs manual operation more, this gives tobacco flue-curing
Research work brings very big inconvenience, more limits the raising of baking technology.
Invention content
In view of this, the invention is directed to a kind of soaking type Intelligent tobacco leaf baking device, with baking process from
It is dynamic to control and carry out complete monitoring and record, conveniently baking process is determined for different tobacco leaves.
In order to achieve the above objectives, the technical solution of the invention is realized in：
A kind of soaking type Intelligent tobacco leaf baking device, including interconnected cigarette-filling house, heating system and air circulation system
System, wherein：
One dress cigarette door of the cigarette-filling house front articulated connection；
The air heating system includes the internal shell being connected to the cigarette-filling house, is equipped in the air heating system
Air heating apparatus and distribution device in gas-fluid；
The air circulation system includes air circulation duct, and one end of the air circulation duct connects with the cigarette-filling house
Logical, the other end is connected to the air heating system, and the air circulating umbilical road is equipped with air inlet valve, air-introduced machine and orifice flow
Meter.
Further, the outer rim of the cigarette-filling house is a body structure, and the cigarette-filling house is made or described of heat-barrier material
Cigarette-filling house is coated with heat-barrier material.
Further, the top of the cigarette-filling house is equipped with several gravity sensors, and the lower section of the gravity sensor is equipped with
Screw rod, the screw rod of the gravity sensor are fixedly connected with tobacco rod is hung；If the cigarette-filling house is internally provided with dry temperature sensor, institute
It states and hangs tobacco rod equipped with a through-hole, the screw rod of the gravity sensor is solid with the extension tobacco rod using nut after the through-hole
Fixed connection.The effect for hanging tobacco rod is can to hang tobacco on it, since the gravity sensor and the extension tobacco rod are solid
Fixed connection, the gravity sensor can sense the change of tobacco weight caused by dehydration during toasting tobacco
Change.
Further, the orifice flowmeter, gravity sensor, the temperature sensor and the air heating apparatus are equal
It is electrically connected with auto-controller；The auto-controller is equipped with the orifice plate pressure that can show the orifice flowmeter institute pressure measurement difference
Poor display window, can show the gravity sensitive at the temperature display form that can show the temperature sensor measured temperature
The weight display window of device institute measured weight；The auto-controller is measured according to predetermined temperature and the temperature sensor
The deviations of data control to adjust the heating power of the air heating apparatus.The auto-controller and the orifice flow
Meter, gravity sensor, the temperature sensor and the air heating apparatus connection type by the way of the prior art,
This no longer narration in detail.
Further, touch curve display window and alarm display window are additionally provided on the auto-controller, it is described
Touch curve display window can by measured by the temperature sensor and the gravity sensor temperature and gravimetric value with
Continuous curve form shows that, when temperature is more than preset deviation, the alarm display window can show alarm.
Further, the dress cigarette door is equipped with a form, and the form is transparent material.
Further, the air circulation duct is connected to one end with the cigarette-filling house and is equipped with wind scoop I, is heated with the air
The other end of system connectivity is tubaeform equipped with wind scoop II, the wind scoop I and the wind scoop II.The wind scoop I and the wind
Bucket II can prevent occurring air-flow dead zone in the cigarette-filling house.
Further, the air heating apparatus is finned heater；The air-distributing device is structured packing, institute
The direction for stating the channel of structured packing is identical as air-flow direction.Certainly, the air heating apparatus can also use other
Existing device, those skilled in the art can need select rational heating device according to actual heating amount and heating
And connection type, the concrete form of air heating apparatus do not constitute the limitation to the invention；Likewise, the air distribution
The effect of device is in order to enable air can be preferably distributed when entering the cigarette-filling house, and air-distributing device can also select
Other types are selected, the limitation to the invention cannot be considered as.
Further, the baking apparatus for tobacco leaf further includes intelligent humidity control system, the intelligent humidity control system
Including dehumidification system, humidification system and humidity detector, wherein：
The dehumidification system includes hydrofuge pipeline, the hydrofuge pipeline and motorized adjustment ball valve flanged joint；It is described electronic
Regulation ball valve includes ball valve body and Electric Actuator, and the motorized adjustment ball valve is purchased in market to be obtained, and is existing structure.
The humidification system includes the humidification port positioned at the air circulating umbilical road, and the humidification port is an aperture or one
Duan Guanlu, the humidification port and humidifier communications；
The humidity detector is located in the cigarette-filling house.
Further, the humidity detector can detect to obtain the air's wet bulb temperature in Suo Shu Installed smoke-boxes, in turn
Obtain the humidity in the cigarette-filling house；
Optionally, the humidity detector can also use other rational humidity detectors, as long as its
Air humidity can be detected.
Preferably, the humidity detector is electrically connected with the auto-controller, the motorized adjustment ball valve and ball valve
Control system signal connects, and the ball valve control system and the connection type of the motorized adjustment ball valve are connected using existing signal
Mode is connect, the ball valve control system signal connection can be integrated on the auto-controller, can be used as individually controlling
System processed exists.
The specific work process of the humidity control system is：It is indoor wet that the humidity detector detects stated Installed cigarettes
Degree, when its humidity is more than advance setting value, the ball valve control system controls the motorized adjustment ball valve and automatically opens, and subtracts
Vapor in few air circulation duct, to achieve the purpose that reduce air humidity；When the humidity detector detects
When the humidity arrived is less than advance setting value, the humidifier can be opened, the humidifier is by the humidification port to described
Air wetting in air circulation duct, certainly, the humidifier can also be controlled by the ball valve control system, be opened automatically
It opens or closes, humidifier and the connection type of the ball valve control system use the prior art.
Further, the auto-controller is electrically connected with computer.
Compared with the existing technology, the invention has the advantage that：Temperature Humidity Sensor temperature sensor can be passed through
Realize automatically controlling for humiture, auto-controller is connected with computer, and remote parameter setting may be implemented and acquired with data, can
Realize the real time monitoring of Tobacco Leaf Curing, i.e., between wind speed monitors in real time temperature, humidity, tobacco leaf weight, leaf in baking process
And store, the change curve of temperature in Tobacco Leaf Curing, humidity and tobacco leaf moisture content is finally obtained, manual operation is reduced
The step of, convenient research and optimization to baking process.
Description of the drawings
The attached drawing for constituting the part of the invention is used for providing further understanding the invention, present invention wound
The illustrative embodiments and their description made do not constitute the improper restriction to the invention for explaining the invention.
In attached drawing：
Fig. 1 is the structural schematic diagram described in the invention embodiment；
Fig. 2 is the structural schematic diagram of the auto-controller described in the invention embodiment；
Fig. 3-Fig. 4 for the invention embodiment Suo Shu Installed smoke-boxes and the air heating system structural schematic diagram；
Fig. 5-Fig. 6 is the dehumidification system structural schematic diagram described in the invention embodiment.
Reference sign：
1- cigarette-filling house；2- air heating systems；3- air circulation ducts；4- auto-controllers；41- weight display windows；
42- temperature display forms；43- orifice differential pressure display windows；The touch curve display windows of 44-；45- alarm display windows；5-
Installed cigarette doors；51- forms；6- temperature sensors；7- gravity sensors；71- screw rods；72- nuts；8- hangs tobacco rod；9- air heats
Device；10- air-distributing devices；11- air inlet valves；12- air-introduced machines；13- hydrofuge pipelines；14- orifice flowmeters；15- humidification ports；
16- motorized adjustment ball valves；161- ball valve bodies；162- Electric Actuator；17- flanges.
Specific implementation mode
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the invention can
To be combined with each other.
In the description of the invention, it is to be understood that term "center", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description the invention and simplifies to describe, rather than indicate
Or imply that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot understand
For the limitation to the invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating
Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result,
Feature can explicitly or implicitly include one or more this feature.In the description of the invention, unless separately
It is described, the meaning of " plurality " is two or more.
In the description of the invention, it should be noted that unless otherwise clearly defined and limited, term " peace
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, can also be electrical connection；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State concrete meaning of the term in the invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments creates.
A kind of soaking type Intelligent tobacco leaf baking device, including interconnected cigarette-filling house, heating system and air circulation system
System, wherein：
The outer rim of the cigarette-filling house 1 is a body structure, and the cigarette-filling house 1 is coated with heat-barrier material and (does not show in figure
Go out), 1 front articulated connection of the cigarette-filling house, one dress cigarette door 5, the dress cigarette door 5 is equipped with a form 51, and the form 51 is
Bright material；
The air heating system 2 includes the internal shell being connected to the cigarette-filling house 1, in the air heating system 2
Equipped with air heating apparatus 9 and distribution device in gas-fluid 10, the air heating apparatus 9 is 3 finned heaters, every heating
2.0 kilowatts of pipe, 6 kilowatts of general power；Since heating power is larger, this 3 heating tubes all use 380V/Hz power supply modes；Heating
Pipe connecting line uses Y connection, is connected to auto-controller 4；The air-distributing device 10 is structured packing, described regular to fill out
The direction in the channel of material is identical as air-flow direction；
The air circulation system includes air circulation duct 3, and the air circulation duct 3 is connected to the cigarette-filling house 1
One end is equipped with wind scoop I31, and other end be connected to the air heating system 2 is equipped with wind scoop II32, the wind scoop I31 and described
Wind scoop II32 is tubaeform, and the air circulation duct 3 is equipped with air inlet valve 11, air-introduced machine 12 and orifice flowmeter 14.
The top of the cigarette-filling house 1 is equipped with 3 gravity sensors 7, and the lower section of the gravity sensor 7 is equipped with screw rod 71,
The screw rod 71 of the gravity sensor 7 is fixedly connected with tobacco rod 8 is hung；The cigarette-filling house 1 is internally provided with 3 temperature sensors 6, institute
The different location that temperature sensor 6 is located at the cigarette-filling house 1 is stated, the temperature sensor 6 can measure the cigarette-filling house 1
The temperature of internal different location, moreover, the extension tobacco rod 8 is equipped with a through-hole (not shown), the gravity sensor 7
Screw rod 71 is fixedly connected using nut 72 with the extension tobacco rod 8 after passing through the through-hole, the model of the gravity sensor
AnYLOAD 101AH 5KG, certainly, the gravity similar with gravity sensor structure in the present embodiment of other brands or model are passed
Sensor can be used in the invention, and when in use, tobacco is hung on the extension tobacco rod, specifically hangs mode packet
It includes but is not limited to tobacco being hung on the extension tobacco rod using lanyard, or hung on the extension tobacco rod after binding bunchy；
The orifice flowmeter 14, gravity sensor 7, the temperature sensor 6 and the air heating apparatus 2 with from
Dynamic controller 4 is electrically connected；The auto-controller 4 is equipped with the orifice plate pressure that can show 14 pressure measurement differences of the orifice flowmeter
Poor display window 43, can show the temperature sensor the temperature display form 42 of 6 testing temperatures, can show the gravity
The weight display window 41 of 7 measured weight of sensor；The auto-controller 4 is passed according to predetermined temperature and the temperature
The deviation for the data that sensor 6 measures controls to adjust the heating power of the air heating apparatus 2, on the auto-controller 4
It is additionally provided with touch curve display window 44 and alarm display window 45, the touch curve display window 44 can will be described
Temperature and gravimetric value measured by temperature sensor 6 and the gravity sensor 7 are shown with continuous curve form, when temperature is super
When crossing preset deviation, the alarm display window 45 can show alarm；
Further, the air-introduced machine 12 is also electrically connected with the auto-controller 4, is shown and is regarded according to the orifice differential pressure
The pressure difference that window is shown can calculate in the air circulation duct 3 by air mass flow, according to air mass flow, the automatic control
Instrument processed can use converter technique to adjust 12 rotating speed of air-introduced machine to change 1 wind speed in the cigarette-filling house；
The baking apparatus for tobacco leaf further includes intelligent humidity control system, and the intelligent humidity control system includes hydrofuge system
System, humidification system and humidity detector, wherein：
The dehumidification system includes hydrofuge pipeline 13, and the hydrofuge pipeline 13 is connect with 16 flange 17 of motorized adjustment ball valve；
The humidification system includes the humidification port 15 positioned at the air circulating umbilical road, the humidification port be an aperture or
One section of pipeline, the humidification port 15 are connected to humidifier (not shown)；The humidifier is purchased in market to be obtained.
The humidity detector is located in the cigarette-filling house, and the humidity detector can detect to obtain the dress cigarette
Air's wet bulb temperature in room；The humidity detector is electrically connected with the auto-controller, the motorized adjustment ball valve with
Ball valve control system (not shown) signal connects.
The foregoing is merely the preferred embodiments of the invention, are not intended to limit the invention creation, all at this
Within the spirit and principle of innovation and creation, any modification, equivalent replacement, improvement and so on should be included in the invention
Protection domain within.
Claims (7)
1. a kind of soaking type Intelligent tobacco leaf baking device, it is characterised in that：Including interconnected cigarette-filling house, heating system and sky
The gas circulatory system, wherein：
One dress cigarette door of the cigarette-filling house front articulated connection；
The air heating system includes the internal shell being connected to the cigarette-filling house, and air is equipped in the air heating system
Heating device and distribution device in gas-fluid；
The air circulation system includes air circulation duct, and one end of the air circulation duct is connected to the cigarette-filling house,
The other end is connected to the air heating system, and the air circulating umbilical road is equipped with air inlet valve, air-introduced machine and orifice flowmeter；
The outer rim of the cigarette-filling house is a body structure, and the cigarette-filling house is made of heat-barrier material or the cigarette-filling house is coated with
Heat-barrier material；
The top of the cigarette-filling house is equipped with several gravity sensors, and the lower section of the gravity sensor is equipped with screw rod, the gravity
The screw rod of sensor is fixedly connected with tobacco rod is hung；If the cigarette-filling house is internally provided with dry temperature sensor, set on the extension tobacco rod
There are a through-hole, the screw rod of the gravity sensor to be fixedly connected with the extension tobacco rod using nut after the through-hole；
The air-distributing device is structured packing, and the direction in the channel of the structured packing is identical as air-flow direction, institute
The body of rod direction for stating extension tobacco rod is identical as air-flow direction；
The orifice flowmeter, gravity sensor, the temperature sensor and the air heating apparatus are and auto-controller
Electrical connection；The auto-controller be equipped with can show the orifice flowmeter institute pressure measurement difference orifice differential pressure display window,
It can show the temperature display form of the temperature sensor measured temperature, can show gravity sensor institute measured weight
Weight display window；The deviation for the data that the auto-controller is measured according to predetermined temperature and the temperature sensor
To control to adjust the heating power of the air heating apparatus；
Touch curve display window and alarm display window are additionally provided on the auto-controller, the touch curve is shown
Form can by measured by the temperature sensor and the gravity sensor temperature and gravimetric value with continuous curve form
It has been shown that, when temperature is more than preset deviation, the alarm display window can show alarm.
2. a kind of soaking type Intelligent tobacco leaf baking device according to claim 1, it is characterised in that：It is set on the dress cigarette door
It is transparent material to have a form, the form.
3. a kind of soaking type Intelligent tobacco leaf baking device according to claim 1, it is characterised in that：The air circulating umbilical
Road is connected to one end with the cigarette-filling house and is equipped with wind scoop I, and the other end being connected to the air heating system is described equipped with wind scoop II
The wind scoop I and wind scoop II is tubaeform.
4. a kind of soaking type Intelligent tobacco leaf baking device according to claim 1, it is characterised in that：The air heating dress
It is set to finned heater.
5. a kind of soaking type Intelligent tobacco leaf baking device according to claim 1, it is characterised in that：The tobacco flue-curing dress
It further includes intelligent humidity control system to set, and the intelligent humidity control system includes dehumidification system, humidification system and Humidity Detection
Device, wherein：
The dehumidification system includes hydrofuge pipeline, the hydrofuge pipeline and motorized adjustment ball valve flanged joint；
The humidification system includes the humidification port positioned at the air circulating umbilical road, and the humidification port is an aperture or one section of pipe
Road, the humidification port and humidifier communications；
The humidity detector is located in the cigarette-filling house.
6. a kind of soaking type Intelligent tobacco leaf baking device according to claim 5, it is characterised in that：The Humidity Detection dress
Setting can detect to obtain the air's wet bulb temperature in the cigarette-filling house.
7. a kind of soaking type Intelligent tobacco leaf baking device according to claim 5, it is characterised in that：The Humidity Detection dress
It sets and is electrically connected with the auto-controller, the motorized adjustment ball valve is connect with ball valve control system signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611054730.5A CN106418641B (en) | 2016-11-25 | 2016-11-25 | A kind of soaking type Intelligent tobacco leaf baking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611054730.5A CN106418641B (en) | 2016-11-25 | 2016-11-25 | A kind of soaking type Intelligent tobacco leaf baking device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106418641A CN106418641A (en) | 2017-02-22 |
| CN106418641B true CN106418641B (en) | 2018-10-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611054730.5A Active CN106418641B (en) | 2016-11-25 | 2016-11-25 | A kind of soaking type Intelligent tobacco leaf baking device |
Country Status (1)
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| CN (1) | CN106418641B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106930077B (en) * | 2017-05-19 | 2019-08-30 | 上海理工大学 | Intelligent clothes-drying chest |
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| DE2019369C3 (en) * | 1970-04-22 | 1980-08-28 | Hauni-Werke Koerber & Co Kg, 2050 Hamburg | Method of drying tobacco and drying conveyor |
| US4143471A (en) * | 1971-01-27 | 1979-03-13 | Hauni-Werke Korber & Co. Kg. | Method and apparatus for conditioning tobacco |
| GB8806597D0 (en) * | 1988-03-19 | 1988-04-20 | Gbe International Plc | Vacuum steam atmosphere drier |
| CN2492085Y (en) * | 2001-07-19 | 2002-05-22 | 中国烟草总公司郑州烟草研究院 | Burley roaster |
| JP3925931B2 (en) * | 2002-03-14 | 2007-06-06 | 日本たばこ産業株式会社 | Humidity control method and humidity controller for raw materials |
| KR100902088B1 (en) * | 2008-11-21 | 2009-06-09 | 최혁순 | Combustion chamber of dry apparatus by directly heating |
| CN202085700U (en) * | 2011-06-07 | 2011-12-28 | 聂荣邦 | Vacuum tube type solar intensive curing barn |
| CN103549639B (en) * | 2013-11-06 | 2017-03-15 | 赵子铨 | Heat carrier superelevation intensive flue-cured tobacco bakery |
| CN203723410U (en) * | 2013-12-24 | 2014-07-23 | 四川烟叶复烤有限责任公司会理复烤厂 | Energy-saving and environment-friendly tobacco leaf hot wind wetting device |
| CN103783645A (en) * | 2014-01-27 | 2014-05-14 | 洛阳易通电气科技有限公司 | Condensing and dehumidifying tobacco leaf curing test method and equipment |
| CN105212253A (en) * | 2015-08-31 | 2016-01-06 | 中国烟草总公司广东省公司 | A kind of barn multifunctional monitoring control system |
| CN205449244U (en) * | 2016-02-23 | 2016-08-10 | 中国烟草总公司广东省公司 | Device for monitoring tobacco leaf weight in baking room based on wireless communication |
| CN205432099U (en) * | 2016-02-23 | 2016-08-10 | 中国烟草总公司广东省公司 | Tobacco leaf weight monitoring devices |
| CN205695650U (en) * | 2016-07-07 | 2016-11-23 | 广西中烟工业有限责任公司 | Solar energy and fossil energy tobacco flue-curing workshop |
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2016
- 2016-11-25 CN CN201611054730.5A patent/CN106418641B/en active Active
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| CB03 | Change of inventor or designer information |
Inventor after: Zhang Lvhong Inventor after: Dong Kunle Inventor after: Xiao Wei Tantai Inventor after: Yang Na Inventor after: Ye Hongchao Inventor after: Zhao Shimin Inventor after: Jiang Kai Inventor after: Li Haohao Inventor after: Wang Hui Inventor after: Wang Yujie Inventor before: Zhang Lvhong Inventor before: Dong Kunle Inventor before: Xiao Wei Tantai Inventor before: Yang Na Inventor before: Ye Chaohong Inventor before: Zhao Shimin Inventor before: Jiang Kai Inventor before: Li Hao Inventor before: Wang Hui Inventor before: Wang Yujie |
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Effective date of registration: 20180420 Address after: 300072 Tianjin City, Nankai District Wei Jin Road No. 92 Applicant after: Tianjin University Applicant after: Luoyang Co.,Ltd. Henan Tobacco Co.,Ltd. Address before: 300072 Tianjin City, Nankai District Wei Jin Road No. 92 Applicant before: Tianjin University |
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