CN106418438A - Clean brewing bin with acid adjusting device used for soy sauce brewing and acid adjusting method thereof - Google Patents

Clean brewing bin with acid adjusting device used for soy sauce brewing and acid adjusting method thereof Download PDF

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Publication number
CN106418438A
CN106418438A CN201610881812.0A CN201610881812A CN106418438A CN 106418438 A CN106418438 A CN 106418438A CN 201610881812 A CN201610881812 A CN 201610881812A CN 106418438 A CN106418438 A CN 106418438A
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China
Prior art keywords
detection plate
cabin
value
mixing
stirring
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CN201610881812.0A
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Chinese (zh)
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CN106418438B (en
Inventor
辛旭峰
于江
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SHANDONG LUHUA BIOLOGICAL TECHNOLOGY Co Ltd
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SHANDONG LUHUA BIOLOGICAL TECHNOLOGY Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D21/00Control of chemical or physico-chemical variables, e.g. pH value
    • G05D21/02Control of chemical or physico-chemical variables, e.g. pH value characterised by the use of electric means

Abstract

The invention relates to a clean brewing bin with a mixing and oxygenating mechanism used for soy sauce brewing. The mixing and oxygenating mechanism comprises a windlass, a pulley, a sling, a hose, and a mixing and oxygenating detection plate; a ring is arranged at the top of the mixing and oxygenating detection plate; the pulley is fixed on a cap of the clean brewing bin; one end of the sling passes through the ring, and is connected to the windlass; the other end of the sling is fixed on the ring; the mixing and oxygenating detection plate comprises an upper cover and a lower cover which are fixed as an integral; a central air tube and a radial jet pipe are arranged in the mixing and oxygenating detection plate; the central air tube is connected to a rotary joint outside the mixing and oxygenating detection plate; the rotary joint is connected with the hose; and the other end of the hose extends outside the bin body, and is connected with an air supply. The invention further relates to an acid adjusting method. The clean brewing bin with the mixing and oxygenating mechanism used for soy sauce brewing has the following beneficial effects: radial mixing, as well as mixing up and down can be simultaneously realized, so that mixing time is shortened and energy waste is reduced; moreover, buffer effects are produced on the lateral aerated stirring by the lifting stirring of the round plate, so that radial stirring and axial stirring are simultaneously performed so as to avoid production of vibration and abnormal sound.

Description

A kind of soy sauce brewing with acid adjustment device makes cabin and its acid-adjusting method with net
Technical field
The present invention relates to a kind of soy sauce fermenting apparatus, more particularly, to a kind of soy sauce brewing net wine cabin and its acid-adjusting method, Belong to flavoring production technical field.
Background technology
Soy sauce brewing process is the process of fermentable more than, and this fermentation is typically entered in a round OK.In order to ensure the environment purification of sweat it is ensured that the growth conditions of the added beneficial bacterium of sweat, we devise one Individual airtight fermentation cabin, prevents outside air from invading, infection miscellaneous bacteria impact fermentation achievement and local flavor, and timing, fixed as needed That measures is passed through purify air (oxygen), realizes airflow stirring it is ensured that sweat is smoothly realized under environment purification simultaneously.
Carry out in sweat in the presence of various enzymes contained by soy sauce koji for the fermented feed liquid in cabin, understand over time Change, the acid-base value (pH) of feed liquid can change at any time.Microbial growth fermentation therein needs an appropriate acid Alkalinity ranges, especially after adding flavouring bacterial classification, this demand can become more urgent and sensitive, therefore suitable acid-base value The composition of material and the whether thorough of fermentation etc. are produced to fermenting speed, sweat, all will produce important function, especially The flavouring of high-quality to be produced, nutrient content, flavor substance content how much very crucial, therefore to be required according to beneficial bacterium Optimal acid-base value adjusted at any time so that ferment to we require direction carry out.
The premise carrying out acid adjustment process is pH value determination, and traditional method is setting pH sensor on the bulkhead of nacelle, But industrial fermentation cabin is that ratio is larger, diameter up to 4,5 meters, highly up to more than 10 rice.Because material is affected by gravity, concentration, Granularity etc. is distributed difference in cabin, is still difficult to obtain more real data according to traditional measurement, also cannot grasp main body fermentation The pH value of position.It is the technical thought solving this problem therefore using comparing Dynamic sampling detection means and method in a balanced way.
Content of the invention
The present invention is directed to deficiency present in existing soy sauce fermenting apparatus, provides a kind of soy sauce brewing with acid adjustment device Make cabin and its acid-adjusting method with net.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:
A kind of soy sauce brewing with acid adjustment device makes cabin with net, including the hatchcover of cylindrical nacelle and arc-shaped, The side of described hatchcover is provided with charging hole, and opposite side is provided with manhole, and the bottom of nacelle is provided with discharge gate, and the top of hatchcover is provided with row It is characterised in that also including pH value detection means, governor motion and control system, described pH value detection means includes rolling up gas port Raise machine, pulley, lifting rope, flexible pipe and stirring detection plate, the top of described stirring detection plate is provided with suspension ring, and described pulley is fixed on institute State on hatchcover, one end of described lifting rope is connected with hoist engine after pulley, the other end of described lifting rope is fixed on suspension ring, Described stirring detection plate includes upper lid and the lower cover being fixed as one, and the center of described stirring detection plate is provided with central intake pipe, It is equipped with the radial spray pipe being connected with central intake pipe, described central intake pipe and stirring detection in described upper lid, lower cover Swivel joint outside disk is connected, and described swivel joint is connected with flexible pipe, and the other end of described flexible pipe stretches out outside nacelle and source of the gas Connect, described stirring detection plate periphery is evenly equipped with some pH sensor, and described pH sensor passes through cable and described control System connects, described cable can with stirring detection plate move up and down and folding retractable, the line of multiple pH sensor is converged Collection be connected with this cable after again with located at nacelle outside described control system be connected, control system according to detection data and is passed through Program processes and starts the governor motion processing for acid adjustment, and described governor motion includes liquid delivery pump and some magnetic valves, institute The import stating liquid delivery pump is connected with the aqueous slkali preparing, and some branch roads and electromagnetism are passed through in the outlet of described liquid delivery pump The entrance of valve is connected, and the outlet of described magnetic valve is connected with the acid adjustment mouth setting in nacelle by branch road.
The invention has the beneficial effects as follows:
1st, can realize radially stirring with above-below direction, mixing time shortens, and reduces energy dissipation simultaneously;
2nd, disk lifting agitation can produce cushioning effect to lateral air agitation, realize radially carrying out with axial direction simultaneously, Vibrations and abnormal sound will not be produced, stirring is more uniform, the multiple spot detection simultaneously realizing pH value is more representative;
3rd, the sizing of cabin inwall can be washed away in time, mixes with fermentation liquid, and fermentation is more thorough, improves Fermentation yield.
On the basis of technique scheme, the present invention can also do following improvement.
Further, described flexible pipe is equidistantly provided with the collar, the described collar is sleeved on described lifting rope, and described hatchcover is in lifting rope It is provided with collar block at perforation.
Beneficial effect using above-mentioned further scheme is effectively to dispose soft in stirring detection plate uphill process Pipe is so that flexible pipe can be by regular folding around and need not proposing out of my cabin.
Further, the inwall side of described nacelle is provided with the purify air pipe extending to its bottom, and opposite side is provided with extension Purify air pipe in the middle part of it, described purify air pipe is around the inwall one week of nacelle.
Beneficial effect using above-mentioned further scheme is, the oxygenation mechanism of the purify air pipe of side and stirring detection plate Can start, mixing time shortens, stirring is more uniform simultaneously.
Further, the periphery of described nacelle is evenly equipped with insulation jacket water pipe, and insulation jacket water pipe lower end connects water inlet, protects Warm chuck water pipe upper end connects delivery port.
Beneficial effect using above-mentioned further technical scheme is that the water in available insulation jacket water pipe easily adjusts The net temperature made in cabin is it is ensured that only make the constant of temperature in cabin.
Further, detection plate is stirred relatively in the end of the radial spray pipe installed in the upper and lower disk of described stirring detection plate Diametric(al) respectively forward and reverse tilt 45 °.
Beneficial effect using above-mentioned further technical scheme is, radial spray pipe in upper lower burrs for the purify air it Afterwards, the formation up and down in disk is axially formed binary vortices flowing along cabin, slows down impulse force upwards after bilge portion oxygen-adding tube oxygenation, simultaneously The vortex being formed is easier to wash away the sizing of cabin inwall attachment, so that feed liquid is mixed, and fermentation is thoroughly.
The present invention is also claimed the method carrying out acidity adjustment using above-mentioned net wine cabin, comprises the steps:
1) start hoist engine, so that stirring detection plate stepping is increased under the drive of hoist engine, step pitch is set to 0.5~1 meter, Suspend lifting, the net pH making at this height in cabin is read in the static measurement of the pH sensor that stirring detection plate is provided with after settling at one go Value, obtains the pH mean value at this height and pH value distribution curve;
2) continue to set by step pitch to repeat above-mentioned measurement, obtain the pH mean value at differing heights, until stirring detection plate Reach upper limit position, record the pH value that each pH sensor records in each height and position respectively, final acquisition makes pH in cabin only Value is with the distribution curve of height change;
3) control system is according to step 2) in obtain pH value with height change distribution curve, further according to set pH value, The net diameter making cabin, the concentration of alkali lye and the distribution of magnetic valve calculate the electromagnetism valve position needing to open and need to use alkali lye Amount, carry out acid adjustment process, work as pH<During predetermined pH value, alkali lye is introduced and net makes cabin inner equilibrium pH value by opens solenoid valve;Work as pH When being in predetermined pH scope, closed electromagnetic valve, by the agitation of oxygenation mechanism thus only being made the pH stable of system in cabin Control in the range of fermented bacterium suitable growth;When pH value is larger in spatial distribution difference, corresponding position can be respectively started Magnetic valve carry out acid adjustment process.
Brief description
Fig. 1 makes the overall structure diagram in cabin only for the present invention;
Fig. 2 is stirring oxygenation disk superstructure schematic diagram;
Fig. 3 is stirring oxygenation disk lower cover structure schematic diagram;
Fig. 4 is stirring oxygenation disk side structure schematic diagram;
Fig. 5 is governor motion annexation schematic diagram;
In Fig. 1~5,1, nacelle;2nd, hatchcover;3rd, charging hole;4th, manhole;5th, discharge gate;6th, exhaust outlet;7th, hoist engine;8、 Pulley;9th, lifting rope;10th, flexible pipe;11st, stir detection plate;12nd, suspension ring;13rd, center tracheae;14th, radial spray pipe;15th, rotation connects Head;16th, the collar;17th, collar block;18th, insulation jacket water pipe;19th, acid adjustment mouth;20th, pH sensor;21st, liquid delivery pump; 22nd, magnetic valve.
Specific embodiment
Below in conjunction with example, the principle of the present invention and feature are described, example is served only for explaining the present invention, and Non- for limiting the scope of the present invention.
Embodiment 1:
As shown in Fig. 1~5, a kind of soy sauce brewing with acid adjustment device makes cabin with net, including cylindrical nacelle 1 and The hatchcover 2 of arc-shaped, the side of hatchcover is provided with charging hole 3, and opposite side is provided with manhole 4, and the bottom of nacelle is provided with discharge gate 5, cabin The top of lid is provided with exhaust outlet 6, also includes pH value detection means, governor motion and control system, and pH value detection means includes rolling up Raise machine 7, pulley 8, lifting rope 9, flexible pipe 10 and stirring detection plate 11, the top of stirring detection plate is provided with suspension ring 12, and pulley is fixed on On described hatchcover, one end of lifting rope is connected with hoist engine 7 after pulley, and the other end of lifting rope is fixed on suspension ring, stirring Detection plate includes the upper lid being fixed as one and lower cover, is provided with central intake pipe 13, is all provided with upper lid, lower cover in stirring detection plate There is the radial spray pipe 14 being connected with central intake pipe, central intake pipe is connected with the swivel joint 15 outside stirring detection plate Connect, swivel joint is connected with flexible pipe, the other end of flexible pipe is stretched out and is connected with source of the gas outside nacelle, and flexible pipe is equidistantly provided with the collar 16, The collar is sleeved on lifting rope 9, and hatchcover is provided with collar block 17 at lifting rope perforation, and the periphery of nacelle is evenly equipped with insulation jacket water pipe 18, insulation jacket water pipe lower end connects water inlet, and insulation jacket water pipe upper end connects delivery port, and the periphery of stirring detection plate is uniform There are 5 pH sensor, pH sensor is placed in stainless steel protection set, and pH sensor passes through cable and control system phase Connect, this cable can and on described flexible pipe 10, and can with stirring detection plate move up and down and folding retractable, by multiple pH value The line of sensor collect after with this cable again with located at nacelle outside described controller be connected, control system according to detect number According to and process through program and start the governor motion processing for acid adjustment, governor motion includes liquid delivery pump 21 and 3 groups of electromagnetism Valve 22, liquid delivery pump 21 entrance connects alkali lye pond, and outlet is connected with electromagnetic valve entrance by 3 branch roads, the outlet of magnetic valve It is connected with the acid adjustment mouth 19 installed in nacelle by pipeline.
Embodiment 2:
As shown in Fig. 1~5, a kind of soy sauce brewing with stirring oxygenation mechanism makes cabin with net, including cylindrical cabin The hatchcover 2 of body 1 and arc-shaped, the side of hatchcover is provided with charging hole 3, and opposite side is provided with manhole 4, and the bottom of nacelle is provided with discharge gate 5, the top of hatchcover is provided with one-way exhaust mouth 6, also includes pH value detection means, governor motion and control system, pH value detection dress Put including hoist engine 7, pulley 8, lifting rope 9, flexible pipe 10 and stirring detection plate 11, the top of stirring detection plate is provided with suspension ring 12, sliding Wheel is fixed on described hatchcover, and one end of lifting rope is connected with hoist engine 7 after pulley, and the other end of lifting rope is fixed on suspension ring On, stirring detection plate includes the upper lid and the lower cover that are fixed as one, is provided with central intake pipe 13 in stirring detection plate, Shang Gai, under It is equipped with the radial spray pipe 14 being connected with central intake pipe, the end phase of the radial spray pipe installed in upper and lower disk in lid 45 ° of the forward and reverse inclination of diametric(al) difference, central intake pipe and the swivel joint 15 stirring outside detection plate to stirring detection plate It is connected, swivel joint is connected with flexible pipe, the other end of flexible pipe is stretched out and is connected with source of the gas outside nacelle, and flexible pipe is equidistantly provided with the collar 16, the described collar is sleeved on lifting rope 9, and hatchcover is provided with collar block 17 at lifting rope perforation, and the inwall side of nacelle is provided with prolongs Extend the purify air pipe of its bottom, opposite side is provided with the purify air pipe extending in the middle part of it, and described purify air pipe is around cabin The inwall of body one week, the periphery of nacelle is evenly equipped with insulation jacket water pipe 18, and insulation jacket water pipe lower end connects water inlet, thermal insulation clamp Set water pipe upper end connects delivery port, and the periphery of stirring detection plate is evenly equipped with 5 pH sensor, and pH sensor is placed on stainless In steel protective case.PH sensor is connected with control system by cable, this cable can and on described flexible pipe 10, and can be with Stirring moving up and down of detection plate and folding retractable, by the line of multiple pH sensor collect after and this cable again with located at cabin The described controller of external body connects, and control system processes, according to detection data and through program, the tune starting for acid adjustment process Section mechanism, governor motion includes liquid delivery pump 21 and 3 groups of magnetic valves 22, and liquid delivery pump 21 entrance connects alkali lye pond, outlet It is connected with electromagnetic valve entrance by 3 branch roads, the outlet of magnetic valve is passed through pipeline and is connected with the acid adjustment mouth 19 installed in nacelle.
Soy sauce brewing using the present invention makes, with net, the method that cabin carries out acidity adjustment, comprises the steps:
1) start hoist engine, so that stirring detection plate stepping is increased under the drive of hoist engine, step pitch is set to 0.5~1 meter, Suspend lifting, the net pH making at this height in cabin is read in the static measurement of the pH sensor that stirring detection plate is provided with after settling at one go Value, obtains the pH mean value at this height and pH value distribution curve;
2) continue to set by step pitch to repeat above-mentioned measurement, obtain the pH mean value at differing heights, until stirring detection plate Reach upper limit position, record the pH value that each pH sensor records in each height and position respectively, final acquisition makes pH in cabin only Value is with the distribution curve of height change;
3) control system is according to step 2) in record pH value numerical value and pH value distribution curve, control system according to set pH Value, the net diameter making cabin, the concentration of alkali lye and the distribution of magnetic valve calculate the electromagnetism valve position needing to open and need to use The amount of alkali lye, carries out acid adjustment process, and the scope presetting pH value in the controls is 4.5~5.5, works as pH<Predetermined pH scope When, alkali lye is introduced net wine cabin inner equilibrium pH value by opens solenoid valve, when pH is in predetermined pH scope, closed electromagnetic valve, from And control the net pH value making system in cabin in the range of fermented bacterium suitable growth.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and Within principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.

Claims (6)

1. a kind of soy sauce brewing with acid adjustment device makes cabin with net, including the hatchcover of cylindrical nacelle and arc-shaped, institute The side stating hatchcover is provided with charging hole, and opposite side is provided with manhole, and the bottom of nacelle is provided with discharge gate, and the top of hatchcover is provided with exhaust It is characterised in that also including pH value detection means, governor motion and control system, described pH value detection means includes elevator to mouth Machine, pulley, lifting rope, flexible pipe and stirring detection plate, the top of described stirring detection plate is provided with suspension ring, and described pulley is fixed on described On hatchcover, one end of described lifting rope is connected with hoist engine after pulley, and the other end of described lifting rope is fixed on suspension ring, institute State upper lid and the lower cover that stirring detection plate includes being fixed as one, the center of described stirring detection plate is provided with central intake pipe, institute State lid, be equipped with the radial spray pipe being connected with central intake pipe in lower cover, described central intake pipe and stirring detection plate Outer swivel joint is connected, and described swivel joint is connected with flexible pipe, and the other end of described flexible pipe stretches out outside nacelle and source of the gas connects Connect, described stirring detection plate periphery is evenly equipped with some pH sensor, and described pH sensor is passed through cable and controlled system with described System connect, described cable can with stirring detection plate move up and down and folding retractable, the line of multiple pH sensor is collected After being connected with this cable again with located at nacelle outside described control system be connected, control system is according to detection data and through process Sequence processes and starts the governor motion processing for acid adjustment, and described governor motion includes liquid delivery pump and some magnetic valves, described The import of liquid delivery pump is connected with the aqueous slkali preparing, and some branch roads and magnetic valve are passed through in the outlet of described liquid delivery pump Entrance be connected, the outlet of described magnetic valve is connected with the acid adjustment mouth setting in nacelle by branch road.
2. soy sauce brewing according to claim 1 with net cabin of making it is characterised in that being equidistantly provided with the collar on described flexible pipe, The described collar is sleeved on described lifting rope, and described hatchcover is provided with collar block at lifting rope perforation.
3. soy sauce brewing according to claim 1 is with only making cabin it is characterised in that the inwall side of described nacelle is provided with and prolongs Extend the purify air pipe of its bottom, opposite side is provided with the purify air pipe extending in the middle part of it, and described purify air pipe is around cabin The inwall of body one week.
4. soy sauce brewing according to claim 1 and 2 is with only making cabin it is characterised in that the periphery of described nacelle is evenly equipped with Insulation jacket water pipe, insulation jacket water pipe lower end connects water inlet, and insulation jacket water pipe upper end connects delivery port.
5. soy sauce brewing according to claim 1 and 2 makes cabin it is characterised in that the footpath that is provided with described upper and lower cover with net Relatively stir 45 ° of the forward and reverse inclination of diameter difference of oxygenation disk to the end of playpipe.
6. a kind of soy sauce brewing method of acidity adjustment in net wine cabin is it is characterised in that appoint using in such as Claims 1 to 5 Net wine cabin described in one, comprises the steps:
1) start hoist engine, so that stirring detection plate stepping is increased under the drive of hoist engine, step pitch is set to 0.5~1 meter, a step Suspend lifting, the net pH value made at this height in cabin is read in the static measurement of the pH sensor that stirring detection plate is provided with after putting in place, Obtain the pH mean value at this height and pH value distribution curve;
2) continue to set by step pitch to repeat above-mentioned measurement, obtain the pH mean value at differing heights, until stirring detection plate reaches Upper limit position, records the pH value that each pH sensor records respectively in each height and position, final obtain net make in cabin pH value with The distribution curve of height change;
3) control system is according to step 2) in the pH value that obtains with height change distribution curve, further according to setting pH value, net make The distribution of the diameter in cabin, the concentration of alkali lye and magnetic valve calculates the electromagnetism valve position needing to open and need to use alkali lye Amount, carries out acid adjustment process, works as pH<During predetermined pH value, alkali lye is introduced and net makes cabin inner equilibrium pH value by opens solenoid valve;At pH When predetermined pH scope, closed electromagnetic valve, thus the net pH value making system in cabin is controlled in fermented bacterium suitable growth In the range of;When pH value is larger in spatial distribution difference, the magnetic valve that can be respectively started corresponding position carries out acid adjustment process.
CN201610881812.0A 2016-10-09 2016-10-09 Clean brewing cabin with acid regulating device for brewing soy sauce and acid regulating method thereof Active CN106418438B (en)

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CN201610881812.0A CN106418438B (en) 2016-10-09 2016-10-09 Clean brewing cabin with acid regulating device for brewing soy sauce and acid regulating method thereof

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CN106418438B CN106418438B (en) 2024-01-26

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200987962Y (en) * 2006-12-26 2007-12-12 郑泽 Air flow stirrer
CN203469833U (en) * 2013-08-04 2014-03-12 安徽正洁新材料有限公司 Rotating, hoisting and stirring device
CN203618719U (en) * 2013-12-29 2014-06-04 宜昌土老憨风味食品有限公司 Soybean sauce mixing device
CN105341872A (en) * 2015-12-05 2016-02-24 重庆富发科技有限责任公司 Soybean sauce pool with heat preservation and oxygenating device
CN105410857A (en) * 2015-10-23 2016-03-23 山东鲁花生物科技有限公司 Preparation method of Luhua purified fermented soy sauce
CN205473799U (en) * 2016-01-21 2016-08-17 西安爱普安生物科技有限公司 Solid fermentation device
CN206213212U (en) * 2016-10-09 2017-06-06 山东鲁花生物科技有限公司 A kind of soy sauce brewing with acid adjustment device makes cabin with net

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200987962Y (en) * 2006-12-26 2007-12-12 郑泽 Air flow stirrer
CN203469833U (en) * 2013-08-04 2014-03-12 安徽正洁新材料有限公司 Rotating, hoisting and stirring device
CN203618719U (en) * 2013-12-29 2014-06-04 宜昌土老憨风味食品有限公司 Soybean sauce mixing device
CN105410857A (en) * 2015-10-23 2016-03-23 山东鲁花生物科技有限公司 Preparation method of Luhua purified fermented soy sauce
CN105341872A (en) * 2015-12-05 2016-02-24 重庆富发科技有限责任公司 Soybean sauce pool with heat preservation and oxygenating device
CN205473799U (en) * 2016-01-21 2016-08-17 西安爱普安生物科技有限公司 Solid fermentation device
CN206213212U (en) * 2016-10-09 2017-06-06 山东鲁花生物科技有限公司 A kind of soy sauce brewing with acid adjustment device makes cabin with net

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