CN106406295A - Rail transit vehicle door system fault diagnosis and early warning method based on multiple conditions - Google Patents

Rail transit vehicle door system fault diagnosis and early warning method based on multiple conditions Download PDF

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CN106406295A
CN106406295A CN201611094444.1A CN201611094444A CN106406295A CN 106406295 A CN106406295 A CN 106406295A CN 201611094444 A CN201611094444 A CN 201611094444A CN 106406295 A CN106406295 A CN 106406295A
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data
door system
rail traffic
traffic vehicles
fault
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CN106406295B (en
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朱文明
许志兴
曹劲然
唐�谦
张伟
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Nanjing Kangni Mechanical and Electrical Co Ltd
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Nanjing Kangni Mechanical and Electrical Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24065Real time diagnostics

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Train Traffic Observation, Control, And Security (AREA)

Abstract

The invention discloses a rail transit vehicle door system fault diagnosis and early warning method based on multiple conditions. Operation data aiming at a door system is divided into initialized standard data, daily standard data and real-time operation data. Diagnosis and early warning can be accurately realized. Motor monitoring is used to monitor a parameter and a door controller IO signal in real time so as to diagnose a door-system typical fault, and a fault type of the door system, which can be diagnosed, is enriched. Through refining a fault characteristic, diagnosis precision is increased. A real-time health degree model is established, through a real-time parameter and a residual error characteristic of a model, a sub-health phenomenon is diagnosed, and a new method is provided for early warning of an early-stage fault. For a long-term slow degeneration sub-health problem of the door system, by using a traditional diagnosis method, a door system parameter can not be monitored; but, through using the method of the invention, by establishing a degeneration threshold model and comparing and analyzing a long-term change trend of a state parameter characteristic value, a long-term degeneration sub-health state can be identified, early stage early warning is realized and a good application prospect is possessed.

Description

Rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning
Technical field
The present invention relates to urban rail transit technology field is and in particular to a kind of rail traffic vehicles door based on multi-state System fault diagnosis and method for early warning.
Background technology
With the increasingly increasing of city size, urban track traffic carries huge traffic passenger flow pressure, for city The monitor in real time of rail traffic vehicles state and reliability are it was also proposed that higher and higher requirement.
During urban rail transit vehicles operation, door system needs often to open and close, and adds anthropic factor Impact, can lead to Train door Frequent Troubles, and proteges of the powerful who stay with their benefactions like parasites's event often occurs.Therefore, the reliability of door system and safety, will be straight Connect the operation affecting urban rail transit vehicles normal safe.
The diagnosis logic of existing door system is relatively simple, and door system runs and later stage operation, peak period in the early stage Run with storehouse, during operation, different operating modes are analyzed to the state parameter of door system and diagnosis has more artificial or system interference, no Method meets the positioning of fault and the demand of failure cause investigation.Additionally, current door system adopts planned maintenance, during frame overhaul by In lacking diagnostic means, whole updating is carried out to critical component, maintenance cost has been significantly greatly increased.Therefore, hand over for city rail The intelligent comprehensive diagnosis of the door system being open to traffic and the research of method for early warning, for the job stability of urban rail transit vehicles Lifting is significant.
At present, the diagnosis of existing door system and operation maintenance, mainly has two ways:One is the regular inspection of attendant Look into maintenance, waste time and energy, poor reliability;Two is according to reliability analysis technology tracing trouble type and reason after fault occurs, Including reliability block diagram method, Bayesian network method, Fault Tree etc., but this kind of diagnostic techniquess need to rely in a large number sufficiently expert Based on knowledge base, there is no real-time, be not suitable for feature mining and initial failure early warning yet.
Research with the status safety monitoring aspect of door system is constantly advancing and perfect, the door system of big data quantity Real time data can be acquired, and wherein comprises abundant door system status information.So, for the door of urban rail transit vehicles System diagnoses and method for early warning it is necessary to invent a kind of multi-state data with online real time execution for the resultant fault driving, To realize urban rail transit vehicles door from time-based checking maintenance pattern to the checking maintenance mould based on state and risk Formula changes, and is current urgent problem.
Content of the invention
The invention aims to overcoming the problems of existing rail traffic vehicles door system.The base of the present invention In rail traffic vehicles door system fault diagnosis and the method for early warning of multi-state, can be to the typical case of rail traffic vehicles door system Fault type carries out accurately identifying, door system subhealth state and degradation trend being carried out early warning, improves rail traffic vehicles door The reliability of system operation, has a good application prospect.
In order to achieve the above object, the technical solution adopted in the present invention is:
Rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning it is characterised in that:Including following Step,
Step (A), gathers each car door by the sensor in rail traffic vehicles door system motor and gating device Service data, and store in data base;
Described service data includes corner, rotating speed, electric current, torque, temperature, I/O signal and switch triggering critical CAP value;
Step (B), the service data of storage is carried out pretreatment, is classified, specific as follows:
Newly reached the standard grade and adjusted the normal, service data of the rail traffic vehicles door system of empty wagons running-in to be defined as initially Change normal data A, for the original state as rail traffic vehicles door system, and the ginseng as long-term degradation subhealth state parameter Examine benchmark;
Before daily rail traffic vehicles are reached the standard grade, multiple switching door normal data when checking in factory storehouse is defined as daily Normal data B, for the normalcy daily as rail traffic vehicles door system;
After daily rail traffic vehicles are reached the standard grade, the sensor of rail traffic vehicles door system and gating device Real-time Collection are each The service data of car door is defined as real time data C, as Real-Time Switch gate-shaped in the middle of operation for the rail traffic vehicles door system State, discriminates whether that current door system breaks down or real-time subhealth state is abnormal;
The simulation test data that rail traffic vehicles are carried out in test-bed, for auxiliary formulate typical fault rule and Subhealth state rule;
Step (C), the rail traffic vehicles door system after daily rail traffic vehicles are reached the standard grade carries out Representative Faults Diagnosis, Real time data C is carried out with population characteristic value extraction, judges whether real time data C belongs to failure classes abnormal, if preliminary judgement result It is yes, then adopts typical fault decision rule to judge fault type, be concurrently out of order warning and fault parameter;If preliminary judgement is tied Fruit is no, then enter step (D);
Step (D), the rail traffic vehicles door system after daily rail traffic vehicles are reached the standard grade carries out real-time subhealth state shape State diagnoses, and real time data C is analyzed with daily normal data B, builds feature based according to daily normal data B and divides The data statisticss model of cloth parameter as real time health degree model, by calculating the kinematic feature factor of real time data C with real time The residual error ratio of health degree model relatively, switch critical triggering CAP and be compared with switch standard amount of over-pressurization scope, setting health degree threshold The real-time subhealth state that value realizes rail traffic vehicles door system quantifies, and judges whether fiducial value exceeds health degree threshold value, if exceeding Health degree threshold value, according to beyond the points of health degree threshold value and the subhealth state exception class of location determination rail traffic vehicles door system Type, and continue Frequency and the front-rear switch door state of this subhealth state Exception Type of monitoring and statisticses, finally combine expertise Storehouse diagnosis obtains the current sub-health state of rail traffic vehicles door system, and according to this sub-health state, carries out initial failure Early warning;If without departing from health degree threshold value, enter step (E);
Step (E), carries out the subhealth state diagnosis of long-term degradation type, to daily criterion numeral to rail traffic vehicles door system According to B and initialization normal data A be analyzed, with initialize normal data A typical characteristics as reference standard, set up Degradation model, by analyzing the Secular Variation Tendency of daily normal data B critical eigenvalue, pre- by least square method Survey the critical eigenvalue in next cycle, if the critical eigenvalue of prediction exceeds the scope of degradation model, output track is handed over Logical train-door system degeneration subhealth state early warning;Otherwise, rail traffic vehicles door system normally runs.
The aforesaid rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning it is characterised in that:Step Suddenly (C) carries out population characteristic value extraction to real time data C, judges whether real time data C belongs to failure classes abnormal, if preliminary judgement Result is yes, then adopt typical fault decision rule to judge fault type, and be concurrently out of order warning and fault parameter, specifically includes Following steps,
(C1), real time data C alignd, remove the pretreatment that redundancy gathers, and the source of an allusion is distinguished by global feature value Type fault data;
(C2), extract typical fault data corresponding refinement global feature value, including opening-closing door time, total kilometres, maximum Stroke, maximum current, effective current, motor stall number of times, motor rotation blockage number of times, motor stall position, motor rotation blockage position Put, open the door direction times of exercise and direction times of exercise of closing the door;
(C3), refined global feature value and typical fault rule are compared, the cloth model being divided according to critical eigenvalue Enclose the corresponding fault type determining current failure data, described critical eigenvalue is opening-closing door time, total kilometres;
(C4), the corresponding fault type of current failure data will be determined, by the failure warning of rail traffic vehicles door system It is pushed to live customer service and related maintenance personnel with fault parameter information through mail, the real-time online realizing door system fault is examined Disconnected.
The aforesaid rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning it is characterised in that:Step Suddenly (D), the data statisticss model of feature based distributed constant is built as real time health degree model according to daily normal data B, Specifically include following steps,
(D1) daily normal data B alignd, remove the pretreatment that redundancy gathers;Reality is distinguished by global feature value When subhealth state data;
(D2) according to motion feature respectively by corner, rotating speed and current data be divided into startup section, raising speed section, at the uniform velocity section, Braking section and jogging section, and extract each section time, maximum, minima, average, standard deviation, the degree of bias, kurtosis feature;
(D3) the switch critical triggering CAP value tag of switch gate process is gathered by gating device;
(D4) in order to weigh the intensity of variation of real time data eigenvalue, corner rotating speed, current parameters, with same door system Daily normal data B and its segmentation feature value, as training sample, construct real time health degree model, if training sample database X, such as public Shown in formula (1),
Wherein, { [xi1,xi2,...,xim], i=1,2 ..., n } it is by the segmentation feature value of i-th group of data, corner sequential The characteristic quantity that data, rotating speed time series data and electric current time series data are constituted, n represents total sample group number, the number of m representative feature Amount;
(D5) according to training sample database X, calculate the average statistical of each characteristic quantity of its population sampleAnd standard deviationAs public affairs Shown in formula (2) and formula (3),
(D6) combine 3sigma criterion, build the envelope scope of real time health degree model:WithAs early warning envelope Boundary,As grave warning envelope boundary, obtain real time health degree model.
The aforesaid rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning it is characterised in that:Step Suddenly (D), switch the scope of critical triggering CAP between 6-23;Described switch standard amount of over-pressurization scope is between 1.5mm-6mm.
The aforesaid rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning it is characterised in that:Step Suddenly (D), the value switching critical triggering CAP is 18;Described switch standard amount of over-pressurization is 4mm.
The aforesaid rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning it is characterised in that:Step Suddenly (E), with initialize normal data A typical characteristics as reference standard, set up degradation model, specifically include following step Suddenly,
(E1) typical characteristics in initialization normal data A with significant change trend are filtered out;
(E2) make all typical characteristics Z be training sample database, obtain degradation model in conjunction with 3sigma criteria construction, WithAs degeneration subhealth state threshold value of warning,As fault pre-alarming threshold value, wherein,Total for training sample database Z The average statistical of each characteristic quantity of body sample;Standard deviation for each characteristic quantity of population sample of training sample database Z.
The invention has the beneficial effects as follows:The rail traffic vehicles door system fault diagnosis based on multi-state of the present invention and pre- Alarm method, the service data for door system is divided into initialization normal data, daily normal data and real-time running data, has Effect decrease the impact to lasting door system data analysiss of anthropic factor and system degradation, can more accurately realize diagnosis and Early warning, monitors real-time monitoring parameter and gating device I/O signal diagnosis door system typical fault using motor, enriching door system can Tracing trouble type, and by refining fault signature, improve diagnostic accuracy;Set up real time health degree model, joined by real-time Number diagnoses Sub-health with the residual error feature of model, is that initial failure early warning provides new method;Door system is delayed for a long time The slow inferior health problem degenerated, traditional diagnosis method substantially cannot monitoring door systematic parameter, and this method is by setting up degeneration threshold Value model, the Secular Variation Tendency of relative analyses state parameter eigenvalue, it is capable of identify that long-term degradation sub-health state, and realize Early warning, has a good application prospect.
Brief description
Fig. 1 is the present invention based on the rail traffic vehicles door system fault diagnosis of multi-state and the flow process of method for early warning Figure.
Fig. 2 is the flow chart of the Representative Faults Diagnosis of the present invention.
Fig. 3 is the flow chart of the real-time sub-health state diagnosis of the present invention.
Fig. 4 is the flow chart of the subhealth state diagnosis of the long-term degradation type of the present invention.
Specific embodiment
Below in conjunction with Figure of description, the present invention is further illustrated.
The rail traffic vehicles door system fault diagnosis based on multi-state of the present invention and method for early warning, for door system Service data is divided into initialization normal data, daily normal data and real-time running data, effectively reduce anthropic factor and The impact to lasting door system data analysiss for the system degradation, can more accurately realize diagnosis and early warning, using motor monitoring Real-time monitoring parameter and gating device I/O signal diagnosis door system typical fault, enrich the diagnosable fault type of door system, and logical Cross refinement fault signature, improve diagnostic accuracy;Set up real time health degree model, by the residual error feature of real-time parameter and model Diagnosis Sub-health, is that initial failure early warning provides new method;The inferior health problem that door system is slowly degenerated for a long time, Traditional diagnosis method substantially cannot monitoring door systematic parameter, and this method is by setting up degradation model, relative analyses state The Secular Variation Tendency of parameter attribute value, is capable of identify that long-term degradation sub-health state, and realizes early warning, as shown in figure 1, Comprise the following steps,
Step (A), gathers each car door by the sensor in rail traffic vehicles door system motor and gating device Service data, and store in data base;
Described service data includes corner, rotating speed, electric current, torque, temperature, I/O signal and switch triggering critical CAP value;
Step (B), the service data of storage is carried out pretreatment, is classified, specific as follows:
Newly reached the standard grade and adjusted the normal, service data of the rail traffic vehicles door system of empty wagons running-in to be defined as initially Change normal data A, for the original state as rail traffic vehicles door system, and the ginseng as long-term degradation subhealth state parameter Examine benchmark;
Before daily rail traffic vehicles are reached the standard grade, multiple switching door normal data when checking in factory storehouse is defined as daily Normal data B, for the normalcy daily as rail traffic vehicles door system;
After daily rail traffic vehicles are reached the standard grade, the sensor of rail traffic vehicles door system and gating device Real-time Collection are each The service data of car door is defined as real time data C, as Real-Time Switch gate-shaped in the middle of operation for the rail traffic vehicles door system State, discriminates whether that current door system breaks down or real-time subhealth state is abnormal;
The simulation test data that rail traffic vehicles are carried out in test-bed, for auxiliary formulate typical fault rule and Subhealth state rule;
Here initialization normal data A, daily normal data B, at least more than 30 groups virtual values of real time data C;
Step (C), the rail traffic vehicles door system after daily rail traffic vehicles are reached the standard grade carries out Representative Faults Diagnosis, Process, as shown in Fig. 2 real time data C is carried out with population characteristic value extraction, judges whether real time data C belongs to failure classes extremely, If preliminary judgement result is yes, fault type is judged using typical fault decision rule, be concurrently out of order warning and fault ginseng Number, specifically includes following steps,
(C1), real time data C alignd, remove the pretreatment that redundancy gathers, and the source of an allusion is distinguished by global feature value Type fault data;
(C2), extract typical fault data corresponding refinement global feature value, including opening-closing door time, total kilometres, maximum Stroke, maximum current, effective current, motor stall number of times, motor rotation blockage number of times, motor stall position, motor rotation blockage position Put, open the door direction times of exercise and direction times of exercise of closing the door;
(C3), refined global feature value and typical fault rule are compared, the cloth model being divided according to critical eigenvalue Enclose the corresponding fault type determining current failure data, described critical eigenvalue is opening-closing door time, total kilometres;
(C4), the corresponding fault type of current failure data will be determined, by the failure warning of rail traffic vehicles door system It is pushed to live customer service and related maintenance personnel with fault parameter information through mail, the real-time online realizing door system fault is examined Disconnected;
If preliminary judgement result is no, enter step (D);
Step (D), the rail traffic vehicles door system after daily rail traffic vehicles are reached the standard grade carries out real-time subhealth state shape State diagnose, process as shown in figure 3, being analyzed with daily normal data B to real time data C, according to daily normal data B The data statisticss model building feature based distributed constant as real time health degree model, by calculating the motion of real time data C The residual error ratio of characteristic parameter and real time health degree model relatively, switch critical triggering CAP and compared with switch standard amount of over-pressurization scope Relatively, set the real-time subhealth state quantization that health degree threshold value realizes rail traffic vehicles door system, judge fiducial value whether beyond strong Kang Du threshold value, if exceeding health degree threshold value, according to beyond the points of health degree threshold value and location determination rail traffic vehicles door system The subhealth state Exception Type of system, and continue Frequency and the front-rear switch door state of this subhealth state Exception Type of monitoring and statisticses, Final diagnosis with reference to expert knowledge library obtains the current sub-health state of rail traffic vehicles door system, and according to this subhealth state shape State, carries out initial failure early warning;If without departing from health degree threshold value, enter step (E);
The data statisticss model of feature based distributed constant is built as real time health degree mould according to daily normal data B Type, specifically includes following steps,
(D1) daily normal data B alignd, remove the pretreatment that redundancy gathers;Reality is distinguished by global feature value When subhealth state data;
(D2) according to motion feature respectively by corner, rotating speed and current data be divided into startup section, raising speed section, at the uniform velocity section, Braking section and jogging section, and extract each section time, maximum, minima, average, standard deviation, the degree of bias, kurtosis feature;
(D3) the switch critical triggering CAP value tag of switch gate process is gathered by gating device;
(D4) in order to weigh the intensity of variation of real time data eigenvalue, corner rotating speed, current parameters, with same door system Daily normal data B and its segmentation feature value, as training sample, construct real time health degree model, if training sample database X, such as public Shown in formula (1),
Wherein, { [xi1,xi2,...,xim], i=1,2 ..., n } it is by the segmentation feature value of i-th group of data, corner sequential The characteristic quantity that data, rotating speed time series data and electric current time series data are constituted, n represents total sample group number, the number of m representative feature Amount;
(D5) according to training sample database X, calculate the average statistical of each characteristic quantity of its population sampleAnd standard deviationAs public affairs Shown in formula (2) and formula (3),
(D6) combine 3sigma criterion, build the envelope scope of real time health degree model:WithAs early warning envelope Boundary,As grave warning envelope boundary, obtain real time health degree model.
The scope of the critical triggering CAP of described switch between 6-23, preferable 18, and can be adjusted according to practical situation Whole;Described switch standard amount of over-pressurization scope between 1.5mm-6mm, preferable 4mm, and being adjusted according to practical situation; Directly it is judged to that amount of over-pressurization is abnormal beyond critical range, one it is found that be judged to door system subhealth state immediately, and be given corresponding etc. Level Forewarning Measures;After the completion of the real-time inferior health problem of door system is processed, the threshold value of warning to door system is needed to reset, will in real time Subhealth state model relearns data after adjustment;
Step (E), carries out the subhealth state diagnosis of long-term degradation type, process such as Fig. 4 institute to rail traffic vehicles door system Show, daily normal data B and initialization normal data A is analyzed, to initialize the typical characteristics of normal data A For reference standard, set up degradation model, by analyzing the Secular Variation Tendency of daily normal data B critical eigenvalue, lead to Cross the critical eigenvalue that least square method predicts the next cycle, if the critical eigenvalue of prediction exceeds the model of degradation model Enclose, then output track vehicular traffic door system degeneration subhealth state early warning;Otherwise, rail traffic vehicles door system normally runs, with The typical characteristics of initialization normal data A are reference standard, set up degradation model, specifically include following steps,
(E1) typical characteristics in initialization normal data A with significant change trend are filtered out;
(E2) make all typical characteristics Z be training sample database, obtain degradation model in conjunction with 3sigma criteria construction, WithAs degeneration subhealth state threshold value of warning,As fault pre-alarming threshold value, wherein,For training sample database Z The average statistical of each characteristic quantity of population sample;Standard deviation for each characteristic quantity of population sample of training sample database Z.
Above-mentioned 3sigma criterion is modeled according to mean value ± 3/6* standard deviation, and 3sigma criterion is this area skill The art personnel conventional meanses used in modeling.
Because each door system on-line time does not have periodically, the therefore data volume according to daily normal data B and pre- In the survey cycle, handling averagely at equal intervals is carried out to daily normal data B eigenvalue, afterwards all kinds of eigenvalue variation tendencies is carried out Least square fitting, and compared with door system degradation model threshold value according to fitted trend predictive value, moved back according to the door system of prediction Change severity and provide corresponding early warning, by mail reminder scene customer service and related maintenance personnel's timely inspection door system mode, and Early replacing degeneration parts.
In sum, the rail traffic vehicles door system fault diagnosis based on multi-state of the present invention and method for early warning, energy Enough typical fault types to rail traffic vehicles door system carry out accurately identifying, door system subhealth state and degradation trend are carried out Early warning, improves rail traffic vehicles door system reliability of operation, has a good application prospect.
Ultimate principle and principal character and the advantages of the present invention of the present invention have been shown and described above.The technology of the industry , it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and description is originally for personnel The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes Change and improvement both falls within scope of the claimed invention.Claimed scope by appending claims and its Equivalent thereof.

Claims (6)

1. the rail traffic vehicles door system fault diagnosis based on multi-state and method for early warning it is characterised in that:Walk including following Suddenly,
Step (A), gathers the operation of each car door by the sensor in rail traffic vehicles door system motor and gating device Data, and store in data base;
Described service data includes corner, rotating speed, electric current, torque, temperature, I/O signal and switch triggering critical CAP value;
Step (B), the service data of storage is carried out pretreatment, is classified, specific as follows:
Newly reached the standard grade and adjusted the normal, service data of the rail traffic vehicles door system of empty wagons running-in and be defined as initialization mark Quasi- data A, for the original state as rail traffic vehicles door system, and the reference base as long-term degradation subhealth state parameter Accurate;
Before daily rail traffic vehicles are reached the standard grade, multiple switching door normal data when checking in factory storehouse is defined as daily standard Data B, for the normalcy daily as rail traffic vehicles door system;
After daily rail traffic vehicles are reached the standard grade, the sensor of rail traffic vehicles door system and each car door of gating device Real-time Collection Service data be defined as real time data C, as rail traffic vehicles door system operation in the middle of Real-Time Switch door state, sentence Not not whether current door system breaks down or real-time subhealth state is abnormal;
The simulation test data that rail traffic vehicles are carried out in test-bed, formulates typical fault rule for auxiliary and Asia is good for Health rule;
Step (C), the rail traffic vehicles door system after daily rail traffic vehicles are reached the standard grade carries out Representative Faults Diagnosis, to reality When data C carry out population characteristic value extraction, judge whether real time data C belongs to failure classes abnormal, if preliminary judgement result is yes, Typical fault decision rule is then adopted to judge fault type, be concurrently out of order warning and fault parameter;If preliminary judgement result is No, then enter step (D);
Step (D), the rail traffic vehicles door system after daily rail traffic vehicles are reached the standard grade carries out real-time sub-health state and examines Disconnected, real time data C is analyzed with daily normal data B, feature based distribution ginseng is built according to daily normal data B The data statisticss model of number as real time health degree model, by calculating kinematic feature factor and the real time health of real time data C The residual error ratio of degree model relatively, switch critical triggering CAP and be compared with switch standard amount of over-pressurization scope, set health degree threshold value in fact The real-time subhealth state of existing rail traffic vehicles door system quantifies, and judges whether fiducial value exceeds health degree threshold value, if beyond health Degree threshold value, according to beyond the points of health degree threshold value and the subhealth state Exception Type of location determination rail traffic vehicles door system, And continue Frequency and the front-rear switch door state of this subhealth state Exception Type of monitoring and statisticses, finally examine with reference to expert knowledge library Break and obtain the current sub-health state of rail traffic vehicles door system, and according to this sub-health state, carry out initial failure early warning; If without departing from health degree threshold value, enter step (E);
Step (E), carries out the subhealth state diagnosis of long-term degradation type, to daily normal data B to rail traffic vehicles door system With initialization normal data A be analyzed, with initialize normal data A typical characteristics as reference standard, foundation is moved back Change threshold model, by analyzing the Secular Variation Tendency of daily normal data B critical eigenvalue, predicted by least square method The critical eigenvalue in next cycle, if the critical eigenvalue of prediction exceeds the scope of degradation model, output track traffic Train-door system degeneration subhealth state early warning;Otherwise, rail traffic vehicles door system normally runs.
2. the rail traffic vehicles door system fault diagnosis based on multi-state according to claim 1 and method for early warning, its It is characterised by:Step (C) carries out population characteristic value extraction to real time data C, judges whether real time data C belongs to failure classes different Often, if preliminary judgement result is yes, fault type is judged using typical fault decision rule, be concurrently out of order warning and fault Parameter, specifically includes following steps,
(C1), real time data C alignd, remove the pretreatment that redundancy gathers, and typical case's event is distinguished by global feature value Barrier data;
(C2), extract typical fault data corresponding refinement global feature value, including opening-closing door time, total kilometres, maximum row Journey, maximum current, effective current, motor stall number of times, motor rotation blockage number of times, motor stall position, motor rotation blockage position, Enabling direction times of exercise and direction times of exercise of closing the door;
(C3), refined global feature value and typical fault rule are compared, true according to the cloth scope that critical eigenvalue divides The corresponding fault type of settled prior fault data, described critical eigenvalue is opening-closing door time, total kilometres;
(C4) the corresponding fault type of current failure data will, be determined, by the failure warning of rail traffic vehicles door system and event Barrier parameter information passes through mail push to live customer service and related maintenance personnel, realizes the real-time online diagnosis of door system fault.
3. the rail traffic vehicles door system fault diagnosis based on multi-state according to claim 1 and method for early warning, its It is characterised by:Step (D), builds the data statisticss model of feature based distributed constant as real-time according to daily normal data B Health degree model, specifically includes following steps,
(D1) daily normal data B alignd, remove the pretreatment that redundancy gathers;Real-time Asia is distinguished by global feature value Health data;
(D2) corner, rotating speed and current data are divided into respectively by startup section, raising speed section, at the uniform velocity section, deceleration according to motion feature Section and jogging section, and extract each section time, maximum, minima, average, standard deviation, the degree of bias, kurtosis feature;
(D3) the switch critical triggering CAP value tag of switch gate process is gathered by gating device;
(D4) in order to weigh the intensity of variation of real time data eigenvalue, corner rotating speed, current parameters, daily with same door system Normal data B and its segmentation feature value, as training sample, construct real time health degree model, if training sample database X, such as formula (1) shown in,
Wherein, { [xi1,xi2,...,xim], i=1,2 ..., n be by i-th group of data segmentation feature value, corner when ordinal number The characteristic quantity constituting according to, rotating speed time series data and electric current time series data, n represents total sample group number, the quantity of m representative feature;
(D5) according to training sample database X, calculate the average statistical of each characteristic quantity of its population sampleAnd standard deviationAs formula (2) and shown in formula (3),
X ‾ = { Σ i = 1 n x i k n , k = 1 , 2 , ... , m } - - - ( 2 )
X ^ = { Σ i = 1 n ( x i k - X ‾ k ) n - 1 , k = 1 , 2 , ... , m } - - - ( 3 )
(D6) combine 3sigma criterion, build the envelope scope of real time health degree model:WithAs early warning envelope boundary,As grave warning envelope boundary, obtain real time health degree model.
4. the rail traffic vehicles door system fault diagnosis based on multi-state according to claim 1 and method for early warning, its It is characterised by:Step (D), the scope switching critical triggering CAP is between 6-23;Described switch standard amount of over-pressurization scope exists 1.5mm-6mm between.
5. the rail traffic vehicles door system fault diagnosis based on multi-state according to claim 4 and method for early warning, its It is characterised by:Step (D), the value switching critical triggering CAP is 18;Described switch standard amount of over-pressurization is 4mm.
6. the rail traffic vehicles door system fault diagnosis based on multi-state according to claim 1 and method for early warning, its It is characterised by:Step (E), with initialize normal data A typical characteristics as reference standard, set up degradation model, tool Body comprises the following steps,
(E1) typical characteristics in initialization normal data A with significant change trend are filtered out;
(E2) make all typical characteristics Z be training sample database, obtain degradation model in conjunction with 3sigma criteria construction, withAs degeneration subhealth state threshold value of warning,As fault pre-alarming threshold value, wherein,Overall for training sample database Z The average statistical of each characteristic quantity of sample;Standard deviation for each characteristic quantity of population sample of training sample database Z.
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