CN106404439B - Wide-capacity air conditioner production detection device and detection method thereof - Google Patents

Wide-capacity air conditioner production detection device and detection method thereof Download PDF

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Publication number
CN106404439B
CN106404439B CN201610810371.5A CN201610810371A CN106404439B CN 106404439 B CN106404439 B CN 106404439B CN 201610810371 A CN201610810371 A CN 201610810371A CN 106404439 B CN106404439 B CN 106404439B
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shut
valve
heat exchanger
pipe
outlet
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CN106404439A (en
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卢志敏
许红瞬
黄明强
李伟宁
张文锋
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Hisense Guangdong Air Conditioning Co Ltd
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Hisense Guangdong Air Conditioning Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/005Testing of complete machines, e.g. washing-machines or mobile phones

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  • General Physics & Mathematics (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The invention provides a production detection device for a wide-capacity air conditioner, which comprises a box body and a heat exchanger, wherein the heat exchanger comprises a plurality of fins and a plurality of U-shaped pipes, at least one row of heat exchanger components is formed by the heat exchanger, the heat exchanger is provided with an adjustable flow path, and different heat exchange quantities are adjusted to be butted with outdoor units to be detected. Also provides a detection method of the detection device. The invention uses one outdoor machine to regulate the speed through an adjustable throttle passage and a fan, and the outdoor machine exchanges heat with a plurality of indoor machines, is used for testing the performance of the outdoor machine of the air conditioner, can butt joint different outdoor machines to be tested according to different heat exchange quantities, solves the limitation of the original design, and improves the universality of a production line.

Description

A kind of width ability air-conditioning production detection device and its detection method
Technical field
The invention belongs to air-conditionings and Refrigeration Engineering technical field, specifically, being related to a kind of wide ability air-conditioning production detection Device and its detection method.
Background technique
After traditional air-conditioning manufacturer produces outdoor unit, joined using conventional air conditioner indoor unit with outdoor unit to be checked Machine testing product, test product power, electric current, pressure and each significant points temperature of system etc., monitors the consistent of product quality Property.Due to the outer machine of production not of uniform size and refrigerant a variety of and cannot be mixed, so needing multiple corresponding air-conditioning sizes Different interior machine just can control the consistency and referential of production air conditioning performance data.Therefore, the outdoor unit of production has to use phase Corresponding indoor unit go test, commodity inspection, and the indoor unit in equipment be it is fixed, cannot arbitrarily dismount, thus produce outer machine when press It is produced according to the size of outdoor unit in fixed production line, forms limitation.In addition, when outer function power machine in two of production When, it can only be placed on a certain line production, detection, deviation from the norm again.
Summary of the invention
In view of the problems of the existing technology the present invention, provides a kind of wide ability air-conditioning production detection device and its detection Method is used for testing air conditioner outdoor unit performance, which is equal to the heat exchange of multiple indoor machine, can be according to different heat exchange amounts pair Different outdoor units to be checked are connect, intrinsic limitation is solved, improve production line versatility.
In order to solve the above technical problems, the present invention is achieved by the following scheme:
A kind of width ability air-conditioning produces detection device, and the detection device includes cabinet, heat exchanger, if the heat exchanger by Dry fin and several U-tubes form at least row's heat exchanger component, which is arranged adjustable throttling path, according to different heat exchange The different outdoor units to be checked of amount docking.
Optionally, the heat exchanger includes two rows of heat exchanger components, respectively positioned at the interior row of heat exchanger leeward side and position In the outlet of heat exchanger windward side;
The adjustable throttling path includes air inlet tube assembly, elbow, jumper pipe, outlet pipe assembly;
The air inlet tube assembly, including total inlet pipe, total inlet pipe are equipped with the first shut-off valve, are divided into side by side by total inlet pipe Two-way pipe, respectively the first inlet pipe and the second inlet pipe are respectively corresponded equipped with second section on first inlet pipe and the second inlet pipe Only valve and third shut-off valve;
First inlet pipe connects the top U-tube arranged in the heat exchanger;
Second inlet pipe is divided into two-way pipe arranged side by side, respectively third inlet pipe and the 4th inlet pipe, the third inlet pipe again The top U-tube of the heat exchanger outlet is connected, the 4th inlet pipe is connected in the heat exchanger simultaneously and arranged with outlet most Lower end U-tube;
The outlet pipe assembly, including the first outlet pipe, the second outlet pipe and total outlet pipe, first outlet pipe and the second outlet pipe It is connected to total outlet pipe, first outlet pipe is equipped with the 4th shut-off valve, and first outlet pipe connects in the heat exchanger The U-tube of near middle is arranged, second outlet pipe is equipped with the 5th shut-off valve, and second outlet pipe connects the heat exchanger outlet The U-tube of near middle.
Total inlet pipe is equipped with the throttle part in parallel with first shut-off valve.
Further, the throttle part is capillary.
Optionally, the shut-off valve is ball valve.
Optionally, blower is arranged in the heat exchanger leeward side, for adjusting the speed, equivalent multiple indoor machine.
Optionally, the jumper pipe connects the U-tube of the interior row and outlet near middle.
Optionally, the interior row and outlet are respectively equipped with 13 single u-shaped pipes, and the jumper pipe connects the interior row from top to bottom The 9th single u-shaped pipe and outlet the 7th single u-shaped pipe from top to bottom.
The detection method of above-mentioned width ability air-conditioning production detection device, by controlling opening for the shut-off valve on adjustable throttling path It closes, is able to detect the outdoor unit of a variety of exchange capability of heat, flow path specifically controls following a variety of situations:
1) the first shut-off valve, the second shut-off valve and the 4th shut-off valve are opened, third shut-off valve and the 5th shut-off valve is closed, changes Hot device carries out short distance process, and being applied to refrigerating capacity is machine testing outside the room 2300W, 2600W, 3200W, 3500W and 5000W;
2) the first shut-off valve, third shut-off valve and the 5th shut-off valve are opened, the second shut-off valve and the 4th shut-off valve is closed, changes Apart from process in hot device implementation, being applied to refrigerating capacity is machine testing outside the room 7100W, 8800W;
3) whole shut-off valves are opened, and heat exchanger carries out long range process, and being applied to refrigerating capacity is outside the room 12000W, 16000W Machine testing;
4) when the outdoor unit refrigerating capacity of detection is too big, or does not have throttle part, the first shut-off valve, remaining shut-off valve are closed It opens, heat exchanger carries out long range process.
Further, according to heat exchange amount to be detected, the revolving speed for controlling blower changes air quantity and carries out testing result amendment.Because The offset of performance and particularity of certain outdoor unit products, when heat exchange amount being made to deviate from detection device, usable blower turns speed, Change air quantity and carries out testing result amendment.
Using an outdoor unit by adjustable throttling path and fan speed regulation, equivalent multiple indoor machine exchanges heat for present invention design, For testing air conditioner outdoor unit performance, different outdoor units to be checked can be docked according to different heat exchange amounts, solve intrinsic office It is sex-limited, production line versatility is improved, and optimize production equipment, makes its miniaturization, precision, this is a big hair in industry Open up direction.
A series of concept of reduced forms is introduced in Summary, this will in the detailed description section into One step is described in detail.The key that this part of the disclosure is not meant to attempt to limit technical solution claimed is special It seeks peace essential features, does not mean that the protection scope for attempting to determine technical solution claimed more.
Below in conjunction with attached drawing, the advantages of the present invention will be described in detail and feature.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is the positive structure schematic of wide ability air-conditioning production detection device specific embodiment of the present invention;
Fig. 2 is the schematic perspective view of wide ability air-conditioning production detection device specific embodiment of the present invention;Arrow Direction represents airflow direction;
Fig. 3 is the overlooking structure diagram of blower and heat exchanger;
Fig. 4 is the flow path schematic diagram of wide ability air-conditioning production detection device specific embodiment of the present invention, arrow direction Represent refrigerant flow direction.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with drawings and examples pair The present invention is described in further detail.It should be appreciated that embodiment described herein is only used to explain the present invention, and do not have to It is of the invention in limiting.
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So And it will be apparent to one skilled in the art that the present invention may not need one or more of these details and be able to Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into Row description.
In order to thoroughly understand the present invention, detailed structure will be proposed in following description.Obviously, execution of the invention is simultaneously It is not limited to the specific details that those skilled in the art is familiar with.Presently preferred embodiments of the present invention is described in detail as follows, however Other than these detailed descriptions, the present invention can also have other embodiments.
The embodiment of the present invention is described in detail below in conjunction with attached drawing.
Provided in an embodiment of the present invention is a kind of for detecting the universal detection device of various heat exchange amount outdoor unit performance, if Meter is interior machine using outer box body, is designed by various aspects, according to the size of outdoor unit solid when solving due to producing outer machine The problem of fixed production line produces and forms limitation.Design of the embodiment of the present invention passes through adjustable throttling path using an outdoor unit And fan speed regulation, equivalent multiple indoor machine heat exchange are used for testing air conditioner outdoor unit performance, can pass through tune according to different heat exchange amounts Journey length is rectified, the different outdoor units to be checked of docking solve intrinsic limitation, improve production line versatility.Specifically, With reference to following embodiment.
It is the structure of wide ability air-conditioning production one specific embodiment of detection device according to the present invention with reference to shown in Fig. 1-3 Schematic diagram, wide ability air-conditioning produce detection device, including cabinet 100, heat exchanger 200, and heat exchanger 200 is by several fins and several U-tube forms two rows of heat exchanger components, respectively positioned at the interior row 201 of 200 leeward side of heat exchanger and positioned at heat exchanger windward side Outlet 202, blower 300 is arranged in heat exchanger leeward side, for adjusting the speed, equivalent multiple indoor machine.The heat exchanger 200 is arranged adjustable Several shut-off valves are arranged on adjustable throttling path in throttling path, by controlling the opening and closing of the shut-off valve on different pipelines, are combined into difference The process of length, according to the different different outdoor units to be checked of heat exchange amount docking.
As shown in Figure 4, wherein adjustable throttling path includes air inlet tube assembly 400, outlet pipe assembly 500, elbow 600, bridging Pipe 700;
Air inlet tube assembly 400 includes total inlet pipe 401, and total inlet pipe 401 is equipped with the first shut-off valve 402, is divided by total inlet pipe 401 At two-way pipe arranged side by side, respectively the first inlet pipe 403 and the second inlet pipe 404, on the first inlet pipe 403 and the second inlet pipe 404 respectively It is correspondingly provided with the second shut-off valve 405 and third shut-off valve 406;
Wherein, interior row 201 and outlet 202 are respectively equipped with 13 single u-shaped pipes, and jumper pipe 700 connects interior row 201 from top to bottom The 7th single u-shaped pipe of 9th single u-shaped pipe and outlet 202 from top to bottom;Elbow 600 is linked to be it for connecting adjacent U-tube The refrigerant flow path of one entirety;
First inlet pipe 403 connects the top U-tube of row 201 in heat exchanger;
Second inlet pipe 404 is divided into two-way pipe arranged side by side, respectively third inlet pipe 407 and the 4th inlet pipe 408, third inlet pipe again The top U-tube of 407 connection heat exchanger outlets 202, the 4th inlet pipe 408 connect row 201 and outlet 202 in heat exchanger simultaneously Bottom U-tube;
Outlet pipe assembly 500 includes the first outlet pipe 501, the second outlet pipe 502 and total outlet pipe 503, the first outlet pipe 501 and the Two outlet pipes 502 are connected to total outlet pipe 503, and the first outlet pipe 501 is equipped with the 4th shut-off valve 504, the connection heat exchange of the first outlet pipe 501 The 8th single u-shaped pipe of 201 middle part of row from top to bottom, the second outlet pipe 502 are equipped with the 5th shut-off valve 505, the second outlet pipe 502 in device Connect the six to the eight single u-shaped pipe of 202 middle part of heat exchanger outlet from top to bottom.
Total inlet pipe 401 is equipped with the throttle part capillary 409 in parallel with the first shut-off valve 402, the specification of capillary 409 Using 1.7 × 600 × 2.
Wherein the first shut-off valve in above-described embodiment to the 5th shut-off valve is all made of ball valve.
Certainly, the heat exchanger of detection device of the present invention can also be row's heat exchanger component or three row's heat exchanger components, Option and installment according to the actual situation.The number of U-tube is also to carry out option and installment according to cabinet size, moreover, jumper pipe 700 connects Connect the U-tube of interior row and outlet near middle.
When test, total inlet pipe 401 is received into test outdoor unit high pressure valve (little two leads to shut-off valve), total reception of outlet pipe 503 is surveyed Try outdoor unit low pressure valve (big, three-way cut-off valve).
The detection method of above-mentioned width ability air-conditioning production detection device, by controlling opening for the shut-off valve on adjustable throttling path It closes, is able to detect the outdoor unit of a variety of exchange capability of heat, flow path specifically controls following a variety of situations:
1, the first shut-off valve 402, the second shut-off valve 405 and the 4th shut-off valve 504 are opened, 406 He of third shut-off valve is closed 5th shut-off valve 505, according to direction of freezing shown in Fig. 4 arrow, heat exchanger carries out short distance process, is applied to refrigerating capacity Machine testing outside the room 2300W, 2600W, 3200W, 3500W and 5000W;
2, the first shut-off valve 402, third shut-off valve 406 and the 5th shut-off valve 505 are opened, 405 He of the second shut-off valve is closed 4th shut-off valve 504, heat exchanger carry out in apart from process, being applied to refrigerating capacity is machine testing outside the room 7100W, 8800W;
3, whole shut-off valves are opened, and heat exchanger carries out long range process, and being applied to refrigerating capacity is outside the room 12000W, 16000W Machine testing;
4, when the outdoor unit refrigerating capacity of detection is too big, or does not have throttle part, the first shut-off valve 402, refrigerant are closed Capillary 409 is flowed through, remaining shut-off valve is opened, and heat exchanger carries out long range process, for testing the cabinet-type air conditioner of not throttle part Outdoor unit.
By above-mentioned detection method as it can be seen that the detection device of the embodiment of the present invention just really realizes wide ability, can examine simultaneously The outdoor unit for surveying various heat exchange amount, provides the versatility of production line, reduces costs, optimize production equipment, towards small-sized Change, precision direction is developed.
According to heat exchange amount to be detected, the revolving speed for controlling blower 300 changes air quantity and carries out testing result amendment.Because of certain rooms The offset of performance and particularity of outer machine product when heat exchange amount being made to deviate from detection device, blower 300 can be used to turn speed, change Variable air rate carries out testing result amendment, as shown in Fig. 2, blower 300 is air draught type blower, arrow direction shown in Fig. 2 is air stream Dynamic direction, provides for heat exchanger 200 and changes air quantity.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.

Claims (9)

1. a kind of width ability air-conditioning produces detection device, it is characterised in that: the detection device includes cabinet, heat exchanger, described Heat exchanger forms at least row's heat exchanger component by several fins and several U-tubes, which is arranged adjustable throttling path, adjusts The different different outdoor units to be checked of heat exchange amount docking, the heat exchanger includes two rows of heat exchanger components, is respectively located at heat exchange The interior row of device leeward side and outlet positioned at heat exchanger windward side;
The adjustable throttling path includes air inlet tube assembly, elbow, jumper pipe, outlet pipe assembly;
The air inlet tube assembly includes total inlet pipe, and total inlet pipe is equipped with the first shut-off valve, is divided into arranged side by side two by total inlet pipe Lu Guan, respectively the first inlet pipe and the second inlet pipe are respectively corresponded equipped with the second shut-off valve on first inlet pipe and the second inlet pipe With third shut-off valve;
First inlet pipe connects the top U-tube arranged in the heat exchanger;
Second inlet pipe is divided into two-way pipe arranged side by side, respectively third inlet pipe and the 4th inlet pipe, the third inlet pipe connection again The top U-tube of the heat exchanger outlet, the 4th inlet pipe connect the bottom U of row and outlet in the heat exchanger simultaneously Type pipe;
The outlet pipe assembly includes the first outlet pipe, the second outlet pipe and total outlet pipe, first outlet pipe and the second outlet pipe with Total outlet pipe connection, first outlet pipe are equipped with the 4th shut-off valve, and first outlet pipe connects in the heat exchanger in row U-tube near portion, second outlet pipe are equipped with the 5th shut-off valve, and second outlet pipe connects in the middle part of the heat exchanger outlet Neighbouring U-tube.
2. wide ability air-conditioning produces detection device according to claim 1, it is characterised in that: total inlet pipe is equipped with and institute State the throttle part of the first shut-off valve parallel connection.
3. wide ability air-conditioning produces detection device according to claim 2, it is characterised in that: the throttle part is capillary Pipe.
4. wide ability air-conditioning produces detection device according to claim 1, it is characterised in that: the shut-off valve is ball valve.
5. wide ability air-conditioning produces detection device according to claim 1, it is characterised in that: the heat exchanger leeward side setting Blower.
6. wide ability air-conditioning produces detection device according to claim 1, it is characterised in that: in the jumper pipe connection is described The U-tube of row and outlet near middle.
7. wide ability air-conditioning produces detection device according to claim 6, it is characterised in that: the interior row and outlet are set respectively There are a 13 single u-shaped pipes, the jumper pipe connects the 7th of the interior row the 9th single u-shaped pipe from top to bottom and outlet from top to bottom U-tube.
8. a kind of detection method using the wide ability air-conditioning production detection device as described in any one of claims 1 to 7, It is characterized by the opening and closing for controlling the shut-off valve on adjustable throttling path, is able to detect the outdoor unit of a variety of exchange capability of heat, flow path It is specific to control following a variety of situations:
1) the first shut-off valve, the second shut-off valve and the 4th shut-off valve are opened, third shut-off valve and the 5th shut-off valve, heat exchanger are closed Short distance process is carried out, being applied to refrigerating capacity is machine testing outside the room 2300W, 2600W, 3200W, 3500W and 5000W;
2) the first shut-off valve, third shut-off valve and the 5th shut-off valve are opened, the second shut-off valve and the 4th shut-off valve, heat exchanger are closed Apart from process in implementation, being applied to refrigerating capacity is machine testing outside the room 7100W, 8800W;
3) whole shut-off valves are opened, and heat exchanger carries out long range process, and being applied to refrigerating capacity is machine examination outside the room 12000W, 16000W It surveys;
4) when the outdoor unit refrigerating capacity of detection is too big, or does not have throttle part, the first shut-off valve is closed, remaining shut-off valve is beaten It opens, heat exchanger carries out long range process.
9. the detection method of wide ability air-conditioning production detection device according to claim 8, it is characterised in that: according to be detected Heat exchange amount, the revolving speed for controlling blower change air quantity and carry out testing result amendment.
CN201610810371.5A 2016-09-08 2016-09-08 Wide-capacity air conditioner production detection device and detection method thereof Active CN106404439B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110702436A (en) * 2019-08-22 2020-01-17 广州海尔空调器有限公司 Outer quick-witted detection device
CN111623473B (en) * 2020-06-08 2021-09-14 珠海格力电器股份有限公司 Adaptive debugging method of air conditioner
CN113654821A (en) * 2021-08-28 2021-11-16 沈督 Wide-capacity air conditioner production detection device and detection method thereof

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CN2342287Y (en) * 1998-08-28 1999-10-06 海尔集团公司 Outdoor parallel heat exchanger for air conditioner
CN200965327Y (en) * 2006-10-25 2007-10-24 莫少民 Air-conditioner main machine three-stage heat recovery device
CN201476415U (en) * 2009-09-16 2010-05-19 广东欧科空调制冷有限公司 Heat exchanger of outdoor unit of air-cooled heat pump air conditioner
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CN2342287Y (en) * 1998-08-28 1999-10-06 海尔集团公司 Outdoor parallel heat exchanger for air conditioner
CN200965327Y (en) * 2006-10-25 2007-10-24 莫少民 Air-conditioner main machine three-stage heat recovery device
CN201476415U (en) * 2009-09-16 2010-05-19 广东欧科空调制冷有限公司 Heat exchanger of outdoor unit of air-cooled heat pump air conditioner
CN202126028U (en) * 2011-06-23 2012-01-25 海信(山东)空调有限公司 Heat exchanger of outdoor machine
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