Disclosure of Invention
The embodiment of the invention aims to provide a steel-plastic composite pipe connecting piece, so that a pipe material matched with the steel-plastic composite pipe connecting piece is easily inserted into a socket groove of the steel-plastic composite pipe connecting piece and is consistent with the pipe material in welding. The specific technical scheme is as follows:
a steel-plastic composite pipe connecting piece comprises a connecting piece body and socket grooves arranged at two ends of the connecting piece body, wherein the bottom diameter of the inner wall of each socket groove is smaller than the inner diameter of a pipe matched with the connecting piece body, the diameter of the opening part of the inner wall of each socket groove is smaller than the inner diameter of the pipe, and the diameter of the opening part of the inner wall of each socket groove is smaller than the diameter of the bottom of the inner wall of each socket groove;
and a heating ring is embedded in the connecting piece body corresponding to the outer wall of the socket groove.
Optionally, the heating ring comprises a metal wire and a plastic layer wrapping the metal wire, and the heating ring is in a spiral shape.
Optionally, the length of the heating ring is the same as that of the inner wall of the socket groove, and the inner diameter of the heating ring is greater than or equal to the diameter of the outer wall of the socket groove.
Optionally, the metal wire is specifically an iron wire, and the diameter of the iron wire is 0.3-1mm, and the thickness of the plastic layer is 0.2-2 mm.
Optionally, the diameter of the bottom of the outer wall of the socket groove is consistent with the diameter of the opening of the outer wall of the socket groove, and the diameter of the outer wall of the socket groove is equal to the outer diameter of the pipe.
Optionally, the diameter of the bottom of the outer wall of the socket groove is larger than the outer diameter of the pipe, the diameter of the opening of the outer wall of the socket groove is larger than the outer diameter of the pipe, and the diameter of the opening of the outer wall of the socket groove is larger than the diameter of the bottom of the outer wall of the socket groove;
the clearance between the inner wall of the socket groove and the inner wall of the pipe is larger than the clearance between the outer wall of the socket groove and the outer wall of the pipe.
Optionally, the diameter of the bottom of the outer wall of the socket groove is 0.1-0.2mm larger than the outer diameter of the pipe, and the diameter of the opening of the outer wall of the socket groove is 0.2-0.6mm larger than the outer diameter of the pipe;
the diameter of the bottom of the inner wall of the socket groove is 0.3-0.7mm smaller than the inner diameter of the pipe, and the diameter of the opening of the inner wall of the socket groove is 0.4-0.8mm smaller than the inner diameter of the pipe.
Optionally, the distance from the mouth to the bottom of the outer wall of the socket groove is greater than the distance from the mouth to the bottom of the inner wall of the socket groove.
Optionally, the distance from the mouth part of the outer wall of the socket groove to the bottom is 7-20mm greater than the distance from the mouth part of the inner wall of the socket groove to the bottom.
Optionally, the outer wall of the connecting piece body is provided with two observation holes corresponding to the socket grooves at the two ends of the connecting piece body, respectively, and the observation holes penetrate through the outer wall of the connecting piece body.
Optionally, the central lines of the two observation holes are perpendicular to the central line of the connector body, and the distance from the central line of each observation hole to the bottom of the socket groove corresponding to the observation hole is the radius of the observation hole.
Optionally, a circle of trapezoidal positioning grooves are formed in the outer wall of the connecting piece body along the circumferential direction of the connecting piece body.
Optionally, both ends of the inner wall of the connector body are provided with stainless steel support sleeves for preventing deformation of the inner wall of the socket groove.
Optionally, a rib plate for increasing the strength of the steel-plastic composite pipe connector is arranged on the outer wall of the connector body, and the rib plate is arranged along the axial direction of the connector body.
Optionally, two circles of identification bulges are arranged on the outer wall of the connecting piece body along the circumferential direction of the connecting piece body, one circle of identification bulges is located between the bottom of the socket groove at one end of the connecting piece body and the trapezoidal positioning groove, and the other circle of identification bulges is located between the bottom of the socket groove at the other end of the connecting piece body and the trapezoidal positioning groove.
Optionally, two circles of cooling protrusions are arranged on the outer wall of the connector body along the circumferential direction of the connector body, one circle of cooling protrusion is located between the opening of the inner wall of the socket groove at one end of the connector body and the opening of the outer wall of the socket groove, and the other circle of cooling protrusion is located between the opening of the inner wall of the socket groove at the other end of the connector body and the opening of the outer wall of the socket groove.
The steel-plastic composite pipe connecting piece provided by the embodiment of the invention can enable the pipe fitting matched with the steel-plastic composite pipe connecting piece to be easily inserted into the socket groove of the steel-plastic composite pipe connecting piece, and can be simultaneously welded with the pipe fitting, so that the pipe fitting is welded with the pipe fitting consistently.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 2 to 6, fig. 2 is a schematic cross-sectional structure view of a steel-plastic composite pipe connector according to an embodiment of the present invention; FIG. 3 is a schematic structural diagram of a pipe inserted into a steel-plastic composite pipe connector according to an embodiment of the present invention; FIG. 4 is an enlarged view of a portion A of FIG. 3; FIG. 5 is an enlarged view of a portion B of FIG. 3; fig. 6 is a schematic perspective view of a steel-plastic composite pipe connector according to an embodiment of the present invention.
With reference to fig. 2 to 6, the steel-plastic composite pipe connecting piece provided in this embodiment includes a connecting piece body 1 and socket grooves 2 disposed at two ends of the connecting piece body 1, wherein a bottom diameter of the inner wall 3 of the socket groove is smaller than or equal to an inner diameter of a pipe 12 adapted to the steel-plastic composite pipe connecting piece, a mouth diameter of the inner wall 3 of the socket groove is smaller than the inner diameter of the pipe 12, and the mouth diameter of the inner wall 3 of the socket groove is smaller than the bottom diameter of the inner wall 3 of the socket groove. Namely, the diameter of the inner wall 3 of the socket groove is less than or equal to the inner diameter of the pipe 12, and the diameter of the opening part of the inner wall 3 of the socket groove is less than the diameter of the bottom part of the inner wall 3 of the socket groove; and a heating ring 5 is embedded in the connecting piece body corresponding to the socket groove outer wall 4.
It will be appreciated that the connector body 1 has two female recesses 2. The diameter of the bottom of the socket groove inner wall 3 is the diameter of the inner wall at the bottom position of the socket groove 2, and the diameter of the opening part of the socket groove inner wall 3 is the diameter of the inner wall at the opening part position of the socket groove 2. Correspondingly, the diameter of the bottom of the outer wall 4 of the socket groove is the diameter of the outer wall at the bottom position of the socket groove 2, and the diameter of the opening of the outer wall 4 of the socket groove is the diameter of the inner wall at the opening position of the socket groove 2. The bottom of the socket groove is positioned inside the connector body 1, and the opening of the socket groove 2 is positioned at the port of the connector body 1.
Specifically, the heating ring 5 and the connector body 1 are injection molded integrally by adopting an injection molding method, and the heating ring 5 is coaxially embedded with the connector body 1. The injection molding method used is a method commonly used by those skilled in the art, and the present embodiment will not be described.
By applying the steel-plastic composite pipe connecting piece, the diameter of the opening part of the inner wall 3 of the socket groove is smaller than the diameter of the bottom part of the inner wall 3 of the socket groove, and the diameter of the inner wall 3 of the socket groove is smaller than the inner diameter of the pipe 12, so that the friction resistance borne by the pipe 12 when the pipe 12 is inserted into the socket groove 2 is reduced, and the pipe 12 can be easily inserted into the socket groove 2 of the steel-plastic composite pipe connecting piece. The heating ring 5 embedded in the connecting piece body corresponding to the socket groove outer wall 4 can accelerate the heat absorption speed of the socket groove outer wall 4, so that the melting time of the socket groove outer wall 4 is reduced, and the problem that the steel-plastic composite pipe connecting piece cannot be welded with a pipe simultaneously due to the fact that the thickness of the inner side plastic layer of the socket groove 4 is smaller than that of the outer side plastic layer is solved.
Further, the heating ring 5 may include a metal wire and a plastic layer wrapping the metal wire, and the heating ring 5 formed of the metal wire wrapped by the plastic layer has a spiral shape.
Specifically, in practical application, the plastic layer can be wrapped outside the iron wire, then the iron wire wrapped around the plastic layer is made into the spiral heating ring 5, and finally the spiral heating ring 5 is embedded into the connecting piece body 1. Optionally, in order to enable the socket-and-spigot groove inner wall 3 to be within the heating range of the electromagnetic induction coil 11, the length of the socket-and-spigot groove inner wall 3 may be the same as the length of the electromagnetic induction coil 11 used for welding, in order to avoid waste caused by the overlong length of the heating ring 5, the length of the heating ring 5 is the same as the length of the socket-and-spigot groove inner wall 3, and the inner diameter of the heating ring 5 is greater than or equal to the diameter of the socket-and-spigot groove outer wall 4. It will be appreciated that the inner diameter of the helically shaped heating ring 5 is the smallest diameter of the helix. On the basis that the heating ring 5 can be in contact with the outer surface of the pipe 12, the inner diameter of the heating ring 5 can be larger than the diameter of the outer wall of the socket groove.
Optionally, the metal wire may be specifically an iron wire, and the diameter of the iron wire is 0.3-1mm, and the thickness of the plastic layer wrapping the iron wire is 0.2-2 mm.
As an alternative to this embodiment, the diameter of the bottom of the outer wall 4 of the socket groove may be the same as the diameter of the mouth of the outer wall 4 of the socket groove, and the diameter of the outer wall 4 of the socket groove is equal to the outer diameter of the pipe 12.
That is, the diameter of the outer wall 4 of the socket groove is equal to the outer diameter of the pipe 12, the diameter of the inner wall 3 of the socket groove is smaller than or equal to the inner diameter of the pipe 12, and the diameter of the mouth of the inner wall 3 of the socket groove is smaller than the diameter of the bottom of the inner wall 3 of the socket groove. Because the diameter of the opening part of the socket-and-spigot groove inner wall 3 is smaller than the diameter of the bottom part of the socket-and-spigot groove inner wall 3, namely, no gap exists between the socket-and-spigot groove outer wall 4 and the outer wall of the pipe 12, and a certain gap exists between the socket-and-spigot groove inner wall 3 and the inner wall of the pipe 12.
Because the diameter of the inner wall 3 of the socket groove is smaller than the inner diameter of the pipe 12, and the diameter of the opening part of the inner wall 3 of the socket groove is smaller than the diameter of the bottom part, when the pipe 12 is inserted into the socket groove 2, the air in the socket groove 2 can be discharged, so that the pipe 12 can be inserted into the socket groove 2 more easily. And, because certain clearance has existed with tubular product 12 inner wall in socket joint recess inner wall 3, can increase the plastic layer of tubular product 12 inboard and the heat absorption time of socket joint recess inner wall 3, further make the melting time of the outside plastic layer of socket joint recess 2 unanimous with the melting time of inboard plastic layer, better solution tubular product 12 can not be with the problem of the compound union coupling butt fusion of steel plastics simultaneously.
It will be appreciated that the inner diameter of the tubing 12 is the diameter of the inner wall of the tubing 12 and the outer diameter of the tubing 12 is the diameter of the outer wall of the tubing 12.
As another optional way of this embodiment, the diameter of the bottom of the outer wall 4 of the socket groove may be larger than the outer diameter of the pipe 12, the diameter of the mouth of the outer wall 4 of the socket groove is larger than the outer diameter of the pipe 12, and the diameter of the mouth of the outer wall 4 of the socket groove is larger than the diameter of the bottom of the outer wall 4 of the socket groove; the clearance between the inner wall 3 of the socket groove and the inner wall of the pipe 12 is larger than the clearance between the outer wall 4 of the socket groove and the outer wall of the pipe 12.
That is, the diameter of the outer wall 4 of the socket groove is larger than the outer diameter of the pipe 12, and the diameter of the mouth of the outer wall 4 of the socket groove is larger than the diameter of the bottom of the outer wall 4 of the socket groove. And the clearance between the inner wall 3 of the socket groove and the inner wall of the pipe 12 is larger than the clearance between the outer wall 4 of the socket groove and the outer wall of the pipe 12.
Specifically, the diameter of the bottom of the outer wall 4 of the socket groove can be 0.1-0.2mm larger than the outer diameter of the pipe 12, the diameter of the opening of the outer wall 4 of the socket groove can be 0.2-0.6mm larger than the outer diameter of the pipe 12, and the diameter of the opening of the outer wall 4 of the socket groove is larger than the diameter of the bottom of the outer wall 4 of the socket groove; the diameter of the bottom of the inner wall 3 of the socket groove can be 0.3-0.7mm smaller than the inner diameter of the pipe 12, the diameter of the opening of the inner wall 3 of the socket groove can be 0.4-0.8mm smaller than the inner diameter of the pipe 12, and the diameter of the opening of the inner wall 3 of the socket groove is smaller than the diameter of the bottom of the inner wall 3 of the socket groove. And the clearance between the inner wall 3 of the socket groove and the inner wall of the pipe 12 is larger than the clearance between the outer wall 4 of the socket groove and the outer wall of the pipe 12.
Because the diameter of the inner wall 3 of the socket groove is smaller than the inner diameter of the pipe 12, the diameter of the opening part of the inner wall 3 of the socket groove is smaller than the diameter of the bottom part, the diameter of the outer wall 4 of the socket groove is larger than the outer diameter of 12, and the diameter of the opening part of the outer wall 4 of the socket groove is larger than the diameter of the bottom part of the outer wall 4 of the socket groove, when the pipe 12 is inserted into the socket groove 2, the air in the socket groove 2 can be discharged, and the pipe 12 can be easily inserted into the socket groove 2 of the steel-plastic composite pipe connecting piece. In addition, because the clearance between the inner diameter of the pipe 12 and the inner wall 3 of the socket groove is larger than the clearance between the outer diameter of the pipe 12 and the outer wall 4 of the socket groove, the heat absorption time of the plastic layer on the inner side of the pipe 12 and the inner wall 3 of the socket groove can be increased, the melting time of the outer plastic layer of the socket groove 2 is further consistent with that of the inner plastic layer, and the problem that the pipe 12 cannot be welded with the steel-plastic composite pipe connecting piece at the same time is better solved.
Further, the distance from the mouth to the bottom of the outer wall 4 of the socket groove is larger than the distance from the mouth to the bottom of the inner wall 3 of the socket groove. It can be understood that the distance from the mouth of the outer wall 4 of the socket groove to the bottom is the length of the outer wall 4 of the socket groove, and the distance from the mouth of the inner wall 3 of the socket groove to the bottom is the length of the inner wall 3 of the socket groove.
Specifically, the distance from the mouth to the bottom of the outer wall 4 of the socket groove may be greater than the distance from the mouth to the bottom of the inner wall 3 of the socket groove by 7-20 mm. The distance from the mouth to the bottom of the inner wall 3 of the female groove may be 20-60 mm. The thickness of the inner wall 3 of the socket groove can be 2.6-10mm, and the thickness of the outer wall 4 of the socket groove is 0.8-1.5mm larger than that of the inner wall 3 of the socket groove. Such socket and spigot groove can make the mouth part of socket and spigot groove outer wall 4 form the cooling hole when welding, avoids 4 mouth parts of socket and spigot groove outer wall thermal expansion grow, can be better fix a position tubular product 12.
Furthermore, two observation holes 6 corresponding to the socket grooves 2 at the two ends of the connecting piece body 1 are arranged on the outer wall 10 of the connecting piece body, and each observation hole 6 penetrates through the outer wall 10 of the connecting piece body. For viewing the socket 2.
Specifically, the center lines of the two observation holes 6 may be perpendicular to the center line of the connector body 1, and the distance from the center line of each observation hole 6 to the bottom of its corresponding socket groove 2 is the radius of the observation hole 6. That is, one observation hole 6 observes the socket groove 2 of one end of the connector body 1, and the other observation hole 6 observes the socket groove 2 of the other end of the connector body 1. By disposing the sight glass 6 at the bottom position of the socket groove 2, it can be observed whether the pipe 12 is inserted into the bottom of the socket groove 2. And, when the pipe 12 is inserted into the socket groove 2, air in the socket groove 2 can be discharged, so that the pipe 12 is inserted into the socket groove 2 more easily. During welding, molten materials after the steel-plastic composite pipe connecting piece and the pipe 12 are welded overflow from the observation hole 6, and the welding quality can be judged through the overflowing molten materials.
Further, the outer wall 10 of the connecting piece body is provided with a positioning groove 7. Used for positioning the electromagnetic heating clamp.
Specifically, the positioning groove 7 may be provided on the connector body outer wall 10 along the circumferential direction of the connector body 1. The positioning groove 7 can be a trapezoidal groove, and the width of the opening part of the trapezoidal groove is larger than the width of the bottom part of the trapezoidal groove. The trapezoid-shaped groove is positioned in the middle of the central lines of the two observation holes 6, and does not intersect with the observation holes 6. By adopting the trapezoidal groove positioning electromagnetic heating clamp, the inner wall 3 of the socket groove can be completely positioned in the heating range of the electromagnetic induction coil 11.
Further, both ends of the inner wall 9 of the connector body may be provided with stainless steel support sleeves 8. The stainless steel support sleeve 8 is embedded in the inner wall 9 of the connector body. Through stainless steel support sleeve 8, can increase the intensity of socket joint recess inner wall 3, stabilize the size of socket joint recess inner wall 3 under different temperatures for compound union coupling spare connecting piece can not soften the deformation. Meanwhile, the stainless steel support sleeve 8 does not have magnetic induction and generates heat, so that the heat absorption time of the inner wall 3 of the socket groove can be prolonged, the melting time of the inner wall 3 of the socket groove is consistent with that of the outer wall 4 of the socket groove, the steel-plastic composite pipe connecting piece and the pipe 12 can be welded at the same time, and the welding quality is guaranteed.
Specifically, the stainless steel support sleeve 8 may be a C-shaped circular stainless steel support sleeve embedded at both ends of the inner wall 9 of the connector body.
Preferably, a rib plate 13 for increasing the strength of the steel-plastic composite pipe connector is arranged on the outer wall 10 of the connector body, and the rib plate 13 is arranged along the axial direction of the connector body 1. Alternatively, the number of the ribs 13 may be four. The four rib plates 13 are arranged in parallel and evenly, namely, two rib plates 13 are arranged oppositely, every two rib plates 13 are spaced by 90 degrees, and each rib plate 13 is arranged along the axial direction of the connector body 1. The four ribs 13 arranged uniformly can also be used as angle positioning lines when the pipe 12 is inserted into the socket groove 2.
Optionally, two circles of identification protrusions 14 are arranged on the outer wall 10 of the connector body along the circumferential direction of the connector body 1, one circle of identification protrusions 14 is located between the bottom of the socket groove 2 at one end of the connector body 1 and the trapezoidal positioning groove 7, and the other circle of identification protrusions 14 is located between the bottom of the socket groove 2 at the other end of the connector body 1 and the trapezoidal positioning groove 7. The identification protrusion 14 may serve as an indication line for a reserved length of the pipe 12 when the pipe 12 is inserted into the socket 2.
Further, two circles of cooling protrusions 15 are arranged on the outer wall 10 of the connector body along the circumferential direction of the connector body 1, one circle of cooling protrusion 15 is located between the opening of the socket groove inner wall 3 at one end of the connector body 1 and the opening of the socket groove outer wall 4, and the other circle of cooling protrusion 15 is located between the opening of the socket groove inner wall 3 at the other end of the connector body 1 and the opening of the socket groove outer wall 4.
Specifically, the cooling protrusion 15 may be located at the mouth of the socket groove outer wall 4 at a predetermined distance from the port of the connector body 1. During welding, because the thickness of the mouth part of the outer wall 4 of the socket groove is increased by the cooling bulge 15, the time for absorbing heat at the mouth part of the outer wall 4 of the socket groove is further increased, the mouth part of the outer wall 4 of the socket groove can form a cooling port, the mouth part of the outer wall 4 of the socket groove is prevented from expanding due to thermal expansion, and the pipe 12 can be better positioned.
Please refer to fig. 3, which is a schematic structural diagram of a pipe inserted into the steel-plastic composite pipe connector according to the embodiment of the present invention.
As can be seen from FIG. 3, since the diameter of the inner wall 3 of the socket groove is smaller than the inner diameter of the pipe 12, and the diameter of the mouth of the inner wall 3 of the socket groove is smaller than the diameter of the bottom, the pipe 12 can be easily inserted into the socket groove 2 of the steel-plastic composite pipe connector. After the pipe 12 is inserted into the socket groove 2, the gap between the inner diameter of the pipe 12 and the inner wall 3 of the socket groove (see fig. 4) is larger than the gap between the outer diameter of the pipe 12 and the outer wall 4 of the socket groove (see fig. 5), the heat absorption time of the inner side plastic layer of the socket groove 2 can be increased, the heat absorption time of the outer side plastic layer of the socket groove 2 can be reduced by the heating ring 5, and the problem that the pipe 12 plastic layer cannot be welded with the steel-plastic composite pipe connecting piece simultaneously due to the inconsistent thickness of the inner side plastic layer and the outer side plastic layer of the socket groove 2 is solved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
All the embodiments in the present specification are described in a related manner, and the same and similar parts among the embodiments may be referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.