CN106397679A - Agricultural water-retaining agent prepared with ceramic sludge and method thereof - Google Patents

Agricultural water-retaining agent prepared with ceramic sludge and method thereof Download PDF

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Publication number
CN106397679A
CN106397679A CN201610798890.4A CN201610798890A CN106397679A CN 106397679 A CN106397679 A CN 106397679A CN 201610798890 A CN201610798890 A CN 201610798890A CN 106397679 A CN106397679 A CN 106397679A
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China
Prior art keywords
water
agricultural water
ceramic sludge
loss reducer
retaining agent
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CN201610798890.4A
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Chinese (zh)
Inventor
马琦
梁敏锐
谭铭卓
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GUANGDONG WEALTH ENVIRONMENTAL PROTECTION Co Ltd
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GUANGDONG WEALTH ENVIRONMENTAL PROTECTION Co Ltd
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Priority to CN201610798890.4A priority Critical patent/CN106397679A/en
Publication of CN106397679A publication Critical patent/CN106397679A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/006Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K11/00Use of ingredients of unknown constitution, e.g. undefined reaction products
    • C08K11/005Waste materials, e.g. treated or untreated sewage sludge
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K17/00Soil-conditioning materials or soil-stabilising materials
    • C09K17/40Soil-conditioning materials or soil-stabilising materials containing mixtures of inorganic and organic compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2101/00Agricultural use

Abstract

The invention discloses an agricultural water-retaining agent prepared with ceramic sludge and a method thereof. The method comprises the steps of mixing acyclic acid with acrylic amide with a neutralization degree of 50-80% after ceramic sludge is dryed, smashed and screened into 80 mesh, adding toluene diisocynate and polyhydric alcohols into ice-water bath, stirring with a high speed for 3-4h, then adding a photoinitiator, conducting ultraviolet irradiation for 1h, soaking the reacted product with methyl alcohol for 4-6h, and obtaining the final product by vacuum drying and smashing. According to the agricultural water-retaining agent prepared with the ceramic sludge and the method thereof, with the waste ceramic sludge as a raw material, the agricultural water-retaining agent adopts the ultraviolet irradiation to trigger a polymerization reaction, acrylic ester and polyurethane are introduced, the agricultural water-retaining agent with an excellent water-absorbing and water-retaining performance as well as strong weather resistance, and a new path to resource utilization of ceramic sludge is provided. The method of the agricultural water-retaining agent prepared with ceramic sludge is simple in process, convenient to operate, low in cost, and simple in industrial production and has wide application prospect.

Description

A kind of agricultural water-loss reducer of utilization Ceramic Sludge preparation and its method
Technical field
The invention belongs to macromolecular material applied technical field and in particular to a kind of utilization Ceramic Sludge preparation agricultural guarantor Water preparation and its method.
Background technology
Water-retaining agent is a kind of super absorbent resin being widely used in the industries such as agricultural, forestry, gardening, nontoxic, its A large amount of hydrophilic groups are contained so as to the water of even thousands of times of sole mass hundreds times can be absorbed and keep in three-dimensional net structure, And can slowly discharge moisture, therefore there is major application it is worth at soil improvement, drought-resistant water-preserving, breeding aspect of keeping a full stand of seedings.At present, state Inside and outside water-retaining agent product is mainly polyacrylate series and acrylamide and acrylic acid salt copolymer series, also has itself and some Natural polymer or the polymerizate of the inorganic mineral such as grafting such as starch, cellulose, Kaolin, bentonite or crosslinking.Cui Yingde With acrylic monomerss and polyvinyl alcohol sodium sulfonate as raw material, synthesis obtains intercrossed network type High hydrophilous resin, and it inhales distilled water times Rate reaches 900g/g, inhales 0.9% sodium chloride solution and reaches 97g/g;Acrylic acid and maleic acid are connect by the mode that Suda radiation causes Branch is aggregated on tapioca, and its copolymer is inhaled distilled water multiplying power and reached 2256g/g;Lin Jianming has carried out the ultra-fine illiteracy of acrylic acid copolymer The research of de- soil, the High hydrophilous resin having obtained absorbing water for 1100 times of own wt.
Ceramic Sludge is by the mud being formed after ceramics factory's process for producing waste water, and in its waste water, main component is Anhydrite, stone Sand, Talcum, black mud, white clay, glaze etc., therefore, sludge components are mainly silicates body refuse.Ceramic industry wastewater discharge Greatly, the daily mud producing of common medium-sized and small enterprises, just more than 10t, seldom has recycling, typically directly discards, be used on a small quantity giving birth to Produce building materials, cause the wasting of resources, how to be the focus studied by its recycling.
Content of the invention
For the problems referred to above, the invention provides a kind of agricultural water-loss reducer of utilization Ceramic Sludge preparation and its method, adopt Can achieve with the agricultural water-loss reducer of simple technological means preparation of industrialization high-performance, low cost with the inventive method, and Recycling for Ceramic Sludge provides new way.
To achieve these goals, the technical solution used in the present invention is as follows:
A kind of agricultural water-loss reducer, including following raw material:Ceramic Sludge, acrylic acid, acrylamide, sodium hydroxide, toluene two Isocyanates, polyhydric alcohol, light trigger;
In terms of the quality of Ceramic Sludge, acrylic acid 40~200%, acrylamide 10%~20%, toluene di-isocyanate(TDI) 1 ~5%, polyhydric alcohol 2~8%;
The addition of sodium hydroxide for concentration be 25% sodium hydroxide in and acrylic acid so as to degree of neutralization be 50~ 80%;
The addition of light trigger be Ceramic Sludge, acrylic acid, acrylamide, sodium hydroxide, toluene di-isocyanate(TDI) and The 0.05~0.5% of total polyol weight.
Preferably, described Ceramic Sludge has processed, for ceramics factory, the mud that ceramic wastewater obtains.
Preferably, described polyhydric alcohol is one or more of ethylene glycol, propylene glycol, glycerol.
Preferably, described light trigger is aqueouss benzophenone analog derivative.
It is further preferred that described light trigger is benzophenone sulfonic acids salt or quaternary ammonium salt.
It is further preferred that described light trigger is BP-3-sodium sulfonate or UVINUL MS 40-sodium sulfonate.
The preparation method of above-mentioned agricultural water-loss reducer, using ultraviolet radiation-initiated polymerization reaction, thus prepare pollution-free, The strong agricultural water-loss reducer of low cost, weatherability.Comprise the following steps:
(1) after Ceramic Sludge is dried 2 hours in 110~130 DEG C of baking ovens, pulverize, cross 80 mesh sieves;
(2) take a certain amount of acrylic acid, neutralized so as to degree of neutralization is with the sodium hydroxide that concentration is 25% in ice-water bath 50~80%, add acrylamide;
(3) under rotating speed is for 200~300r/min, the Ceramic Sludge powder that step (1) is obtained is slowly added into step (2) in the solution after, in ice-water bath, toluene di-isocyanate(TDI), polyhydric alcohol are sequentially added, logical nitrogen protection, 2000~ Stirring reaction 3~4 hours under the speed of 2500r/min;
(4) add light trigger in the solution that step (3) obtains, with rotating speed 2000-2500r/min high-speed stirred After 0.5~1 hour, it is placed in irradiation under ultraviolet;
(5) will soak 4~6 hours through the product with methylalcohol of step (4), vacuum drying, pulverize.
Preferably, described ultraviolet irradiation wavelength is 320~400nm.
Preferably, the described ultraviolet irradiation time is 1 hour.
Beneficial effects of the present invention:
(1) present invention is with Ceramic Sludge as raw material, and low production cost is low for equipment requirements, so that Ceramic Sludge is obtained To effectively utilizes, turn waste into wealth, realize resource circulation utilization, and the agricultural water-loss reducer performance synthesizing is high;
(2) present invention use Ceramic Sludge be by ceramics factory's production process produce waste water after flocculation sediment gained Arrive, its main component is the Anhydrite, quartz sand, the potter's clay corner such as Talcum that ball milling, cleaning, polishing etc. stay during Production of Ceramics Material, can be directly agricultural by its prepared water-retaining agent, environmentally safe;
(3) water-retaining agent of present invention synthesis, in addition to containing hydrophilic groups such as great amount of hydroxy group, amide groups, also contains acrylic acid Ester, polyurethaness structure are so that this water-retaining agent has preferable mechanical strength and weatherability it is adaptable to the temperature difference is larger, weather is disliked Bad area uses.
Specific embodiment
With reference to embodiment, the present invention is described in further detail, but embodiments of the present invention not limited to this.
Embodiment 1
A kind of method preparing agricultural water-loss reducer using Ceramic Sludge, comprises the following steps:
(1) after Ceramic Sludge being dried 2 hours in 120 DEG C of baking ovens, pulverize, cross 80 mesh sieves, and weigh this powder of 20g;
(2) weigh 8g acrylic acid, in ice-water bath, degree of neutralization is neutralized to for 80% with 25% sodium hydroxide, add 2g third Acrylamide;
(3) opening agitator speed is 200r/min, and the Ceramic Sludge powder that step (1) is obtained is slowly added into step (2) degree of neutralization described in is in 80% acrylic acid, sequentially adds 0.2g toluene di-isocyanate(TDI), 0.4g ethylene glycol, is passed through nitrogen Gas shielded, rotating speed is adjusted to 2000r/min, stirring reaction 3 hours;
(4) add 0.002g UVINUL MS 40-sodium sulfonate in the described solution of step (3), after stirring 0.5 hour, be placed in Irradiation 1 hour under wavelength 320nm ultraviolet;
(5) take out product with methylalcohol after reaction terminates to soak 6 hours, pulverize after being vacuum dried at 65 DEG C, obtain 20 mesh The product of particle diameter.
Embodiment 2
A kind of method preparing agricultural water-loss reducer using Ceramic Sludge, comprises the following steps:
(1) after Ceramic Sludge being dried 2 hours in 120 DEG C of baking ovens, pulverize, cross 80 mesh sieves, and weigh this powder of 20g;
(2) weigh 20g acrylic acid, in ice-water bath, degree of neutralization is neutralized to for 70% with 25% sodium hydroxide, add 3g Acrylamide;
(3) opening agitator speed is 200r/min, and the Ceramic Sludge powder that step (1) is obtained is slowly added into step (2) degree of neutralization described in is in 70% acrylic acid, sequentially adds 0.4g toluene di-isocyanate(TDI), 0.8g propylene glycol, is passed through nitrogen Gas shielded, rotating speed is adjusted to 2000r/min, stirring reaction 4 hours;
(4) add 0.01g BP-3-sodium sulfonate in the described solution of step (3), after stirring 0.5 hour, be placed in ripple Irradiation 1 hour under long 350nm ultraviolet;
(5) take out product with methylalcohol after reaction terminates to soak 6 hours, pulverize after being vacuum dried at 65 DEG C, obtain 20 mesh The product of particle diameter.
Embodiment 3
A kind of method preparing agricultural water-loss reducer using Ceramic Sludge, comprises the following steps:
(1) after Ceramic Sludge being dried 2 hours in 120 DEG C of baking ovens, pulverize, cross 80 mesh sieves, and weigh this powder of 20g;
(2) weigh 25g acrylic acid, in ice-water bath, degree of neutralization is neutralized to for 60% with 25% sodium hydroxide, add 4g Acrylamide;
(3) opening agitator speed is 200r/min, and the Ceramic Sludge powder that step (1) is obtained is slowly added into step (2) degree of neutralization described in is in 60% acrylic acid, sequentially adds 0.8g toluene di-isocyanate(TDI), 1g glycerol, is passed through nitrogen and protects Shield, rotating speed is adjusted to 2000r/min, stirring reaction 3 hours;
(4) add 0.04g UVINUL MS 40-sodium sulfonate in the described solution of step (3), after stirring 0.5 hour, be placed in ripple Irradiation 1 hour under long 380nm ultraviolet;
(5) take out product with methylalcohol after reaction terminates to soak 6 hours, pulverize after being vacuum dried at 65 DEG C, obtain 20 mesh The product of particle diameter.
Embodiment 4
A kind of method preparing agricultural water-loss reducer using Ceramic Sludge, comprises the following steps:
(1) after Ceramic Sludge being dried 2 hours in 120 DEG C of baking ovens, pulverize, cross 80 mesh sieves, and weigh this powder of 20g;
(2) weigh 40g acrylic acid, in ice-water bath, degree of neutralization is neutralized to for 50% with 25% sodium hydroxide, add 4g Acrylamide;
(3) opening agitator speed is 200r/min, and the Ceramic Sludge powder that step (1) is obtained is slowly added into step (2) degree of neutralization described in is in 50% acrylic acid, sequentially adds 1g toluene di-isocyanate(TDI), 1.6g ethylene glycol, is passed through nitrogen Protection, rotating speed is adjusted to 2000r/min, stirring reaction 4 hours;
(4) add 0.08g BP-3-sodium sulfonate in the described solution of step (3), after stirring 0.5 hour, be placed in ripple Irradiation 1 hour under long 400nm ultraviolet;
(5) take out product with methylalcohol after reaction terminates to soak 6 hours, pulverize after being vacuum dried at 65 DEG C, obtain 20 mesh The product of particle diameter.
In the step (5) of embodiment 1~4, used methanol can reclaim through modes such as distillations, recycles.
Measure the water absorbing properties of embodiment 1~4 gained water-retaining agent product using filter bag method, concrete grammar is:Take quality m1 G the water-retaining agent product of () is laid in filter bag bottom, filter bag is slowly immersed in respectively distilled water and 0.9% sodium chloride solution In, keep filter pocket mouths not to be submerged, after 30min, taking-up filter bag stands and drips to no water droplet, after weighing water-retaining agent water absorption and swelling Quality m2G (), calculates the Water absorption Q (g/g) of water-retaining agent by following equation:Q=(m2- m1)/m1, the results are shown in Table 1.By table 1 understands, the water absorbing properties of the water-retaining agent product of gained of the present invention are good.
The water absorbing properties of table 1 water-retaining agent product
Water absorbing properties Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Inhale distilled water multiple (g/g) 529 615 682 708
Inhale 0.9% sodium chloride solution multiple (g/g) 56 42 33 38
Measure the water retention property of embodiment 1~4 gained water-retaining agent product using heating, concrete grammar is:Weigh suction to steam The swelling water-retaining agent gel m reaching saturation of distilled water1G (), after placing 24 hours, weighs residual mass m under the conditions of 50 DEG C2(g), Calculate the hot water retention P (%) of water-retaining agent by following equation:P=(m1- m2)/m1× 100%, the results are shown in Table 2.Can by table 2 Know, the water-retaining agent product of gained of the present invention has stronger hot water retention property, can meet agricultural demand.
The water retention property of table 2 water-retaining agent product
Water retention property Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Hot water retention (%) 95.5 96.2 92.8 90.4

Claims (9)

1. a kind of agricultural water-loss reducer is it is characterised in that include following raw material:Ceramic Sludge, acrylic acid, acrylamide, hydroxide Sodium, toluene di-isocyanate(TDI), polyhydric alcohol, light trigger;
In terms of the quality of Ceramic Sludge, acrylic acid 40~200%, acrylamide 10~20%, toluene di-isocyanate(TDI) 1~5%, Polyhydric alcohol 2~8%;
The addition of sodium hydroxide for concentration be 25% sodium hydroxide in and acrylic acid so as to degree of neutralization be 50~80%;
The addition of light trigger is Ceramic Sludge, acrylic acid, acrylamide, sodium hydroxide, toluene di-isocyanate(TDI) and polynary The 0.05~0.5% of alcohol gross weight.
2. agricultural water-loss reducer according to claim 1 is it is characterised in that described Ceramic Sludge has processed pottery for ceramics factory The mud that porcelain waste water obtains.
3. agricultural water-loss reducer according to claim 1 it is characterised in that described polyhydric alcohol be ethylene glycol, propylene glycol, sweet One or more of oil.
4. agricultural water-loss reducer according to claim 1 is it is characterised in that described light trigger is aqueouss benzophenone Derivant.
5. the agricultural water-loss reducer according to claim 1 or 4 is it is characterised in that described light trigger is benzophenone sulphur Hydrochlorate or quaternary ammonium salt.
6. according to claim 1 or 5 agricultural water-loss reducer it is characterised in that described light trigger be BP-3- Sodium sulfonate or UVINUL MS 40-sodium sulfonate.
7. a kind of preparation method of the agricultural water-loss reducer any one of claim 1~6 is it is characterised in that include following walking Suddenly:
(1) after Ceramic Sludge is dried 2 hours in 110~130 DEG C of baking ovens, pulverize, cross 80 mesh sieves, standby;
(2) take acrylic acid, neutralized with the sodium hydroxide that concentration is 25% so as to degree of neutralization is 50~80% in ice-water bath, then Add acrylamide;
(3) it is under 200~300r/min in rotating speed, after Ceramic Sludge powder that step (1) is obtained is slowly added into step (2) Solution in, in ice-water bath, sequentially add toluene di-isocyanate(TDI), polyhydric alcohol, logical nitrogen protection, in 2000~2500r/ Stirring reaction 3~4 hours under the speed of min;
(4) add light trigger in the solution that step (3) obtains, with rotating speed 2000-2500r/min high-speed stirred 0.5 After~1 hour, it is placed in irradiation under ultraviolet;
(5) will soak 4~6 hours through the product with methylalcohol of step (4), vacuum drying, pulverize.
8. agricultural water-loss reducer according to claim 7 preparation method it is characterised in that:Described ultraviolet irradiation wavelength is 320~400nm.
9. agricultural water-loss reducer according to claim 7 preparation method it is characterised in that:The described ultraviolet irradiation time is 1 Hour.
CN201610798890.4A 2016-08-31 2016-08-31 Agricultural water-retaining agent prepared with ceramic sludge and method thereof Pending CN106397679A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN1844256A (en) * 2006-04-13 2006-10-11 武汉市海格尔科技有限公司 High water absorption and water retention composite materials containing sodium calcium aluminium silicate glue and method for preparing same
CN102417564A (en) * 2011-09-30 2012-04-18 江苏大学 Water-retaining agent and preparation method thereof by papermaking sludge
CN104003807A (en) * 2014-06-12 2014-08-27 青岛科技大学 Double-package water-retention slow-release pesticide granular preparation and preparation method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1583953A (en) * 2004-06-15 2005-02-23 西北大学 Water absorbing and preserving polymer soil protecting net film spray agent and its preparation
CN1844256A (en) * 2006-04-13 2006-10-11 武汉市海格尔科技有限公司 High water absorption and water retention composite materials containing sodium calcium aluminium silicate glue and method for preparing same
CN102417564A (en) * 2011-09-30 2012-04-18 江苏大学 Water-retaining agent and preparation method thereof by papermaking sludge
CN104003807A (en) * 2014-06-12 2014-08-27 青岛科技大学 Double-package water-retention slow-release pesticide granular preparation and preparation method

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
中华人民共和国科学技术部农村与社会发展司编: "《星火实用技术汇编 下》", 30 September 2005, 中国农业出版社 *
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