CN106396703A - Refractory and heat-insulating copper wire blank casting device - Google Patents
Refractory and heat-insulating copper wire blank casting device Download PDFInfo
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- CN106396703A CN106396703A CN201610774634.1A CN201610774634A CN106396703A CN 106396703 A CN106396703 A CN 106396703A CN 201610774634 A CN201610774634 A CN 201610774634A CN 106396703 A CN106396703 A CN 106396703A
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3215—Barium oxides or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3409—Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
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- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a refractory and heat-insulating copper wire blank casting device which comprises a blank mold, a blank cavity, a temperature controller, a heater, a material injection port, a heat conduction pipe, a casting body, a supporting frame, a machine base and moving wheels; the material injection port is formed above the casting body; a preheating chamber and a melting chamber are through and are integrally made inside the casting body; the heater is arranged in the bottom of the casting body; one end of the heat conduction pipe penetrates through the casting body and is connected with the heater; the other end of the heat conduction pipe is connected with the temperature controller; a guide groove is formed in the inner side of the right part of the casting body; the blank cavity and a guide gate are mounted in the middle of an outer side wall at the right part of the casting body; the blank mold is arranged in the middle of the blank cavity. The refractory and heat-insulating copper wire blank casting device disclosed by the invention has the benefits that as the temperature controller, the heater and the casting body are integrally connected, the temperature rise and the fusion are quick, and the situation that the turnover of a crucible is generally required to be mutually controlled is concealed; the casting time is quicker through directly controlling the guide gate, so that the production efficiency is greatly improved, the product density is better, and the quality is higher.
Description
Technical field
Present invention relates particularly to a kind of manufacturing equipment, the copper cash base casting apparatus of specifically related to a kind of fire resistant heat preserving.
Background technology
Existing smelting furnace be by double-level-metal furnace shell, be located in metal furnace shell crucible, inductor and mould, be located at metal
The pumped vacuum systems of furnace shell side, the rotating electrode being located at metal furnace shell opposite side and the intermediate frequency power supply being connected with rotating electrode
Constitute；This smelting furnace mould in fusion process has larger thermal losses, therefore treats that raw material is smelted into the temperature of molten steel rear mold
Degree has larger decline, lead to cast shape more complicated product when yield rate low so that production cost improves due to casting
When be to control crucible upset by artificial, casting amount is difficult to accurately control, and the product density of therefore casting is poor, and product quality is low；
Operating efficiency is than relatively low simultaneously.
Content of the invention
For solving the above problems, the present invention proposes a kind of copper cash base casting apparatus of fire resistant heat preserving it is proposed that heating up molten
Melt fast, casting is fast, production efficiency is high, need not manually control crucible to overturn, product density is good and product quality is high.
The copper cash base casting apparatus of the fire resistant heat preserving of the present invention, including mold, base chamber, temperature controller, heater, material feeding
Mouth, heat pipe, molten-castings, bracing frame, machine base and movable pulley；Described sprue is arranged on above molten-castings；Described molten-castings
Inside has been made into integration preheating chamber and melter, and is mutually communicated；Having heaters is set in described molten-castings bottom；Described heat conduction
Pipe one end is run through molten-castings and is connected with heater；The other end of described heat pipe is connected with temperature controller；On support frame as described above
End is fixed on the middle part of molten-castings, and support frame as described above lower end is arranged on machine base；It is provided with guiding inside described molten-castings right part
Groove；Base chamber and guiding lock are installed in the middle part of described molten-castings right part lateral wall；It is provided with opening above described base chamber；In described base chamber
Between be provided with mold；Described movable pulley is arranged under machine base, described molten-castings block is poured by refractory material and insulation material and
Become；；
Described refractory material is made up of according to weight portion following raw material：55～65 parts of vein quartz, 55～65 parts of carborundum, boric acid 15
～25 parts, 20～35 parts of phenolic resin, 50～75 parts of sandstone, 25～60 parts of magnesia, 3～10 parts of titanium dioxide, corundum 12～
20 parts, 4～8 parts of barium salt；
Described insulation material is made up of according to weight portion following raw material：1～10 part of kaolin, 1～12 part of antimony oxide, adjacent benzene
1～20 part of dibutyl carboxylic acid, 1～20 part of bentonite, 4～7 parts of polyvinyl alcohol, 3～5 parts of water, 2～6 parts of white glue with vinyl, toughener
13～26 parts, 5～11 parts of binding agent, 1～6 part of dolomite dust, 2～8 parts of Paris white, 1～8 part of land plaster, perlite 2～6
Part.
Preferably, described mold is detachable device；
Preferably, described guiding lock is exotic material.
Compared with prior art, it has the advantages that the present invention：The copper cash base of the fire resistant heat preserving of the present invention melts
Casting device, allowing intensification melting fast because temperature controller, heater and molten-castings integrally connected make, and eliminates and typically require
Artificial control crucible upset, directly control guiding lock allow casting time faster, greatly improve production efficiency, make product density more
Good, quality is higher.
Brief description
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
Have technology description in required use accompanying drawing be briefly described it should be apparent that, drawings in the following description be only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, acceptable
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the copper cash base casting apparatus of the fire resistant heat preserving of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings the preferred embodiments of the present invention are described in detail, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, thus protection scope of the present invention is made apparent clearly defining.
A kind of copper cash base casting apparatus of fire resistant heat preserving as shown in Figure 1, including mold 1, base chamber 2, temperature controller 3,
Heater 4, sprue 5, heat pipe 6, molten-castings 7, bracing frame 8, machine base 9 and movable pulley 10；Described sprue 5 is arranged on molten
Above the body of casting 7；It has been made into integration preheating chamber 11 and melter 12 inside described molten-castings 7, and be mutually communicated；Described molten-castings 7
Having heaters 4 is set in bottom；Described heat pipe 6 one end is run through molten-castings 7 and is connected with heater 4；Described heat pipe 6 another
Device processed with temperature control 3 is held to be connected；Support frame as described above 8 upper end is fixed on the middle part of molten-castings 7, and lower end is fixed on machine base 9；Institute
State and be provided with gathering sill 13 inside molten-castings 7 right part；Base chamber 2 and guiding lock 14 are installed in the middle part of described molten-castings 7 right part lateral wall；
It is provided with opening above described base chamber 2；It is provided with mold 1 in the middle of described base chamber 2；Described movable pulley 10 is arranged on 9 under machine base, described
Be provided with observation window on molten-castings 7, described temperature controller 3 be provided with display screen and control button, described molten-castings 7 by
Refractory material and insulation material pour block and form；
Described refractory material is made up of according to weight portion following raw material：55～65 parts of vein quartz, 55～65 parts of carborundum, boric acid 15
～25 parts, 20～35 parts of phenolic resin, 50～75 parts of sandstone, 25～60 parts of magnesia, 3～10 parts of titanium dioxide, corundum 12～
20 parts, 4～8 parts of barium salt；
Described insulation material is made up of according to weight portion following raw material：1～10 part of kaolin, 1～12 part of antimony oxide, adjacent benzene
1～20 part of dibutyl carboxylic acid, 1～20 part of bentonite, 4～7 parts of polyvinyl alcohol, 3～5 parts of water, 2～6 parts of white glue with vinyl, toughener
13～26 parts, 5～11 parts of binding agent, 1～6 part of dolomite dust, 2～8 parts of Paris white, 1～8 part of land plaster, perlite 2～6
Part.
It should be noted that described mold 1 is detachable device.
It should be noted that described guiding lock 14 is exotic material.
The copper cash base casting apparatus of the fire resistant heat preserving of the present invention, the melting that heats up is fast, and casting is fast, and production efficiency is high, without people
Industry control crucible overturns, and product density is good and product quality is high.
The standardized element that the present invention uses all can commercially, and shaped piece is according to specification and accompanying drawing note
Carry and all can carry out customized, the concrete connected mode of each part all adopts the bolt of maturation, rivet, welding etc. in prior art
Conventional meanses, machinery, part and equipment all adopt in prior art, and the model of routine adds that circuit is connected by prior art
Middle conventional connected mode, will not be described in detail herein.
Embodiment described above is only that the preferred embodiment of the present invention is described, the not structure to the present invention
Think and scope is defined.On the premise of without departing from design concept of the present invention, the technology to the present invention for this area ordinary person
Various modifications and improvement that scheme is made, all should drop into protection scope of the present invention, the technology contents that the present invention is claimed,
All record in detail in the claims.
Claims (3)
1. a kind of fire resistant heat preserving copper cash base casting apparatus it is characterised in that：Including mold, base chamber, temperature controller, heating
Device, sprue, heat pipe, molten-castings, bracing frame, machine base and movable pulley；Described sprue is arranged on above molten-castings；Described
It has been made into integration preheating chamber and melter inside molten-castings, and insertion；Having heaters is set in described molten-castings bottom；Described lead
Heat pipe one end is run through molten-castings and is connected with heater；The other end of described heat pipe is connected with temperature controller；Support frame as described above
Upper end is fixedly mounted on the middle part of molten-castings, and support frame as described above lower end is arranged on above machine base；Inside described molten-castings right part
It is provided with gathering sill；Base chamber and guiding lock are installed in the middle part of described molten-castings right part lateral wall；It is provided with opening above described base chamber；Institute
State and be provided with mold in the middle of base chamber；Described movable pulley is arranged under machine base, and described molten-castings are by refractory material and insulation material
Pour block to form；
Described refractory material is made up of according to weight portion following raw material：55～65 parts of vein quartz, 55～65 parts of carborundum, boric acid 15
～25 parts, 20～35 parts of phenolic resin, 50～75 parts of sandstone, 25～60 parts of magnesia, 3～10 parts of titanium dioxide, corundum 12～
20 parts, 4～8 parts of barium salt；
Described insulation material is made up of according to weight portion following raw material：1～10 part of kaolin, 1～12 part of antimony oxide, adjacent benzene
1～20 part of dibutyl carboxylic acid, 1～20 part of bentonite, 4～7 parts of polyvinyl alcohol, 3～5 parts of water, 2～6 parts of white glue with vinyl, toughener
13～26 parts, 5～11 parts of binding agent, 1～6 part of dolomite dust, 2～8 parts of Paris white, 1～8 part of land plaster, perlite 2～6
Part.
2. a kind of fire resistant heat preserving according to claim 1 copper cash base casting apparatus it is characterised in that：Described mold is
Detachable device.
3. a kind of fire resistant heat preserving according to claim 1 copper cash base casting apparatus it is characterised in that：Described guiding lock
For exotic material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610774634.1A CN106396703A (en) | 2016-08-31 | 2016-08-31 | Refractory and heat-insulating copper wire blank casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610774634.1A CN106396703A (en) | 2016-08-31 | 2016-08-31 | Refractory and heat-insulating copper wire blank casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106396703A true CN106396703A (en) | 2017-02-15 |
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ID=58002288
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610774634.1A Pending CN106396703A (en) | 2016-08-31 | 2016-08-31 | Refractory and heat-insulating copper wire blank casting device |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2407315Y (en) * | 1999-08-31 | 2000-11-22 | 夏成亮 | Nonferrous thermo-insulation melting furnace |
| CN2446481Y (en) * | 2000-09-22 | 2001-09-05 | 夏成亮 | Metal melting holding furnace |
| CN201067791Y (en) * | 2007-03-31 | 2008-06-04 | 长兴县华峰喷焊材料电炉有限公司 | Zinc bar continuous casting founding furnace |
| CN104058758A (en) * | 2014-06-26 | 2014-09-24 | 中材高新成都能源技术有限公司 | Fireproof quartz material |
| CN104844263A (en) * | 2015-06-01 | 2015-08-19 | 中国科学院青海盐湖研究所 | Thermal insulation material |
| CN105130469A (en) * | 2015-08-28 | 2015-12-09 | 桂林昌鑫机械制造有限公司 | Refractory material |
| CN105272031A (en) * | 2015-10-14 | 2016-01-27 | 文雪烽 | Warm-keeping material |
| CN105601296A (en) * | 2015-12-30 | 2016-05-25 | 宜兴市集创新材料科技有限公司 | Silicon fire-resistant material |
-
2016
- 2016-08-31 CN CN201610774634.1A patent/CN106396703A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2407315Y (en) * | 1999-08-31 | 2000-11-22 | 夏成亮 | Nonferrous thermo-insulation melting furnace |
| CN2446481Y (en) * | 2000-09-22 | 2001-09-05 | 夏成亮 | Metal melting holding furnace |
| CN201067791Y (en) * | 2007-03-31 | 2008-06-04 | 长兴县华峰喷焊材料电炉有限公司 | Zinc bar continuous casting founding furnace |
| CN104058758A (en) * | 2014-06-26 | 2014-09-24 | 中材高新成都能源技术有限公司 | Fireproof quartz material |
| CN104844263A (en) * | 2015-06-01 | 2015-08-19 | 中国科学院青海盐湖研究所 | Thermal insulation material |
| CN105130469A (en) * | 2015-08-28 | 2015-12-09 | 桂林昌鑫机械制造有限公司 | Refractory material |
| CN105272031A (en) * | 2015-10-14 | 2016-01-27 | 文雪烽 | Warm-keeping material |
| CN105601296A (en) * | 2015-12-30 | 2016-05-25 | 宜兴市集创新材料科技有限公司 | Silicon fire-resistant material |
Non-Patent Citations (1)
| Title |
|---|
| 陈全等: ""电工用铜线坯生产过程能源消耗与节能措施浅析"", 《有色金属加工》 * |
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Application publication date: 20170215 |
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