CN106396672A - Production method of ceramic cutte - Google Patents
Production method of ceramic cutte Download PDFInfo
- Publication number
- CN106396672A CN106396672A CN201610756539.9A CN201610756539A CN106396672A CN 106396672 A CN106396672 A CN 106396672A CN 201610756539 A CN201610756539 A CN 201610756539A CN 106396672 A CN106396672 A CN 106396672A
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- sintex
- preparation
- temperature heat
- heat treatment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
- C04B35/645—Pressure sintering
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3225—Yttrium oxide or oxide-forming salts thereof
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Composite Materials (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
The invention discloses a production method of a ceramic cutter. The method comprises the following steps: 1, carrying out pre-compression molding on a powdery raw material, wherein the powdery raw material comprises, by weight, 92-95 parts of zirconium oxide, 5-6 parts of yttrium oxide and 4-6 parts of rare earth oxide; 2, carrying out low-temperature heat treatment on the obtained pre-compression molded product at 1000-1100 DEG C; and 3, carrying out hot press vibration sintering on the low-temperature heat treated product, wherein the hot press vibration sintering temperature rises to 1700 DEG C from 1100 DEG C according to a heating rate of 30-50 DEG C/h, and the pressure rises to 100 MPa from 80 MPa. The ceramic cutter produced through the production method of the ceramic cutter has the advantages of high strength, and difficulty in fracture.
Description
Technical field
The present invention relates to a kind of preparation method of sintex.
Background technology
Compared with other cutter material, the most significant shortcoming of sintex is exactly that fracture toughness is not enough, flexural strength and
Thermal shock resistance is poor, when cutting temperature changes, easily cracks.Important as its resisting breakage ability of evaluation
One of index, pottery needs to improve its hardness, bending strength and fracture toughness by suitable means, and is carrying out civilian pottery
During porcelain cutter articles for use, the other forms of sintex and tableware are easy to burst apart, unfilled corner, and the fracture toughness of ceramic cutting tool material is more
For important.
Content of the invention
The present invention has designed and developed a kind of preparation method of sintex, and the intensity of prepared sintex is higher, is difficult
Fracture.
The present invention provide technical scheme be:
A kind of preparation method of sintex, including:
Powder material is carried out pre-molding by step (1), and powder material is made up of following components according to the mass fraction:Oxygen
Change 92~95 parts of zirconium, 5~6 parts of yittrium oxide, 4~6 parts of rare earth oxide;
The product that pre-molding obtains is carried out Low Temperature Heat Treatment by step (2), and the temperature of Low Temperature Heat Treatment is 1000~
1100℃;
The product that Low Temperature Heat Treatment obtains is carried out hot pressing vibratory sintering by step (3), the temperature of hot pressing vibratory sintering from
1100 DEG C rise to 1700 DEG C, and heating rate is 30~50 DEG C/h, and pressure is 80~100MPa.
Preferably, in the preparation method of described sintex, in described step (1), powder material is by by mass parts
The following components composition of number meter:95 parts of zirconium oxide, 6 parts of yittrium oxide, 6 parts of rare earth oxide.
Preferably, in the preparation method of described sintex, the temperature of described Low Temperature Heat Treatment is 1100 DEG C.
Preferably, in the preparation method of described sintex, in described step (3), heating rate is 35 DEG C/h, pressure
Power is 100MPa.
Preferably, the preparation method of described sintex, also includes:Hot pressing vibratory sintering is obtained by step (4)
Product is polished.
The intensity of the sintex obtained by the preparation method of sintex of the present invention is higher, not easy fracture.
Specific embodiment
The present invention is described in further detail below, with make those skilled in the art with reference to specification word being capable of evidence
To implement.
The present invention provides a kind of preparation method of sintex, including:
Powder material is carried out pre-molding by step (1), and powder material is made up of following components according to the mass fraction:Oxygen
Change 92~95 parts of zirconium, 5~6 parts of yittrium oxide, 4~6 parts of rare earth oxide.
The product that pre-molding obtains is carried out Low Temperature Heat Treatment by step (2), and the temperature of Low Temperature Heat Treatment is 1000~
1100℃.
The product that Low Temperature Heat Treatment obtains is carried out hot pressing vibratory sintering by step (3), the temperature of hot pressing vibratory sintering from
1100 DEG C rise to 1700 DEG C, and heating rate is 30~50 DEG C/h, and pressure is 80~100MPa.
In the present invention, during hot pressing vibratory sintering, adopt staged heating mode, and the starting point of temperature and low temperature
The temperature of heat treatment is close, or even unanimously.This contributes to promoting material to progressively reach balance in microcosmic point, so that final make
It is more evenly distributed between the interface of each component in the internal structure of sintex obtaining;In addition, in the rear half stage of hot pressing, gradually
The process heating up is more beneficial for the contraction of the pore in material.The intensity of the sintex obtained by the present invention is high, and toughness is strong, its
Hardness can reach 14.8GPa, and fracture toughness can reach more than 15, and bending strength can reach 2094MPa.
Preferably, in the preparation method of described sintex, in described step (1), powder material is by by mass parts
The following components composition of number meter:95 parts of zirconium oxide, 6 parts of yittrium oxide, 6 parts of rare earth oxide.
Preferably, in the preparation method of described sintex, the temperature of described Low Temperature Heat Treatment is 1100 DEG C.
Preferably, in the preparation method of described sintex, in described step (3), heating rate is 35 DEG C/h, pressure
Power is 100MPa.
Preferably, the preparation method of described sintex, also includes:Hot pressing vibratory sintering is obtained by step (4)
Product is polished.
Although embodiment of the present invention is disclosed as above, it is not restricted to listed in description and embodiment
With, it can be applied to various suitable the field of the invention completely, for those skilled in the art, can be easily
Realize other modification, therefore under the general concept being limited without departing substantially from claim and equivalency range, the present invention does not limit
In specific details.
Claims (5)
1. a kind of preparation method of sintex is it is characterised in that include:
Powder material is carried out pre-molding by step (1), and powder material is made up of following components according to the mass fraction:Zirconium oxide
92~95 parts, 5~6 parts of yittrium oxide, 4~6 parts of rare earth oxide;
The product that pre-molding obtains is carried out Low Temperature Heat Treatment by step (2), and the temperature of Low Temperature Heat Treatment is 1000~1100 DEG C;
The product that Low Temperature Heat Treatment obtains is carried out hot pressing vibratory sintering by step (3), and the temperature of hot pressing vibratory sintering is from 1100 DEG C
Rise to 1700 DEG C, heating rate is 30~50 DEG C/h, pressure is 80~100MPa.
2. the preparation method of sintex as claimed in claim 1 is it is characterised in that in described step (1), powder material by
Following components composition according to the mass fraction:95 parts of zirconium oxide, 6 parts of yittrium oxide, 6 parts of rare earth oxide.
3. the preparation method of sintex as claimed in claim 1 is it is characterised in that the temperature of described Low Temperature Heat Treatment is
1100℃.
4. the preparation method of sintex as claimed in claim 1 is it is characterised in that in described step (3), heating rate is
35 DEG C/h, pressure is 100MPa.
5. the preparation method of sintex as claimed in claim 1 is it is characterised in that also include:Hot pressing is vibrated by step (4)
Sinter the product obtaining to be polished.
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CN201610756539.9A CN106396672A (en) | 2016-08-29 | 2016-08-29 | Production method of ceramic cutte |
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CN201610756539.9A CN106396672A (en) | 2016-08-29 | 2016-08-29 | Production method of ceramic cutte |
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CN106396672A true CN106396672A (en) | 2017-02-15 |
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CN201610756539.9A Pending CN106396672A (en) | 2016-08-29 | 2016-08-29 | Production method of ceramic cutte |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109734443A (en) * | 2019-01-21 | 2019-05-10 | 深圳市千禾盛科技有限公司 | A kind of milling cutter ceramic material |
CN116477941A (en) * | 2023-04-19 | 2023-07-25 | 中物院成都科学技术发展中心 | Artificial jade pottery and preparation method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101798217A (en) * | 2010-02-04 | 2010-08-11 | 山东轻工业学院 | Composite rare earth-stabilized zirconia-based multielement nano/micro composite ceramic tool and die material and preparation method thereof |
CN102153346A (en) * | 2010-12-08 | 2011-08-17 | 赣州科盈结构陶瓷有限公司 | Rare-earth composite zirconium oxide ceramic fitness ball and preparation method of fitness ball |
CN103204678A (en) * | 2012-01-16 | 2013-07-17 | 佛山市陶瓷研究所有限公司 | Ceramic cutting tool with ultrahigh strength and ultrahigh toughness, and preparation method thereof |
CN103708832A (en) * | 2013-09-29 | 2014-04-09 | 雅安远创陶瓷有限责任公司 | Nano ceramic cutter and preparation method thereof |
CN105777123A (en) * | 2016-02-04 | 2016-07-20 | 广东工业大学 | Method for preparing transparent yttrium oxide ceramic component through two-step pressure sintering |
-
2016
- 2016-08-29 CN CN201610756539.9A patent/CN106396672A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101798217A (en) * | 2010-02-04 | 2010-08-11 | 山东轻工业学院 | Composite rare earth-stabilized zirconia-based multielement nano/micro composite ceramic tool and die material and preparation method thereof |
CN102153346A (en) * | 2010-12-08 | 2011-08-17 | 赣州科盈结构陶瓷有限公司 | Rare-earth composite zirconium oxide ceramic fitness ball and preparation method of fitness ball |
CN103204678A (en) * | 2012-01-16 | 2013-07-17 | 佛山市陶瓷研究所有限公司 | Ceramic cutting tool with ultrahigh strength and ultrahigh toughness, and preparation method thereof |
CN103708832A (en) * | 2013-09-29 | 2014-04-09 | 雅安远创陶瓷有限责任公司 | Nano ceramic cutter and preparation method thereof |
CN105777123A (en) * | 2016-02-04 | 2016-07-20 | 广东工业大学 | Method for preparing transparent yttrium oxide ceramic component through two-step pressure sintering |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109734443A (en) * | 2019-01-21 | 2019-05-10 | 深圳市千禾盛科技有限公司 | A kind of milling cutter ceramic material |
CN116477941A (en) * | 2023-04-19 | 2023-07-25 | 中物院成都科学技术发展中心 | Artificial jade pottery and preparation method thereof |
CN116477941B (en) * | 2023-04-19 | 2024-02-23 | 中物院成都科学技术发展中心 | Artificial jade pottery and preparation method thereof |
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