CN106393407A - Multifunctional concrete surface forming machine - Google Patents
Multifunctional concrete surface forming machine Download PDFInfo
- Publication number
- CN106393407A CN106393407A CN201610240025.8A CN201610240025A CN106393407A CN 106393407 A CN106393407 A CN 106393407A CN 201610240025 A CN201610240025 A CN 201610240025A CN 106393407 A CN106393407 A CN 106393407A
- Authority
- CN
- China
- Prior art keywords
- forming
- cart
- assembly
- forming machine
- concrete surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0845—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B3/00—Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
- E02B3/04—Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
- E02B3/12—Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B5/00—Artificial water canals, e.g. irrigation canals
- E02B5/02—Making or lining canals
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
A multifunctional concrete surface forming machine comprises a forming vehicle. The forming vehicle is driven by a forming vehicle dragging device to reciprocate in the rack assembly direction. The forming vehicle comprises a supporting base, a rotary roller assembly and a moving assembly. Forming press polishing units tidily arranged in the circumferential direction of rollers are arranged on the rollers. The multifunctional forming machine has the beneficial effects that the multiple functions of automatic mortar extracting and compacting, automatic shaping and automatic press polishing on the concrete surface are achieved, the construction speed is high, the automation degree is high, and the mortar extraction and compacting, shaping and press polishing effects are good. The multifunctional concrete surface forming machine can finish integrated mechanical construction of surface mortar extraction, compacting, shaping and press polishing for trapezoid channels, arc bottom trapezoid channels and other types of channels comprising planes and arc surfaces or plane lining concrete lining projects, the lining concrete surface quality is greatly improved, the construction period is shortened, and a large amount of manual work is saved.
Description
Technical field
The present invention relates to technical field of concrete construction, especially relate to a kind of concrete surface multi-functional formation machine.
Background technology
Large hydraulic engineering builds, in channel revetment construction of concrete lining, canal bottom after the completion of lining cutting and canal slope etc. are required to carry out being molded warehouse in concrete construction, receive the operations such as light, to ensure final construction quality.
In the application for a patent for invention of Application No. 201210015469.3, disclose a kind of photoreceiver, the chain and sprocket driving device of Chain conveyer motor is provided with the mainframe of this photoreceiver, integer car is provided with spacing intervals on chain, this integer car includes the receipts tabula rasa of change that floats.But, there is following defect in this photoreceiver：Movement receive the restriction due to speed for the tabula rasa it is difficult to warehouse；After disposably finishing lining cutting cannot being covered on lining section, to receive Seterolithography effect poor for concrete surface and warehouse.Therefore in order to cast-in-place concrete surface is realized with the good result of mechanical integrated warehouse, press polish shaping, Te Famingben concrete surface multi-functional formation machine.
Content of the invention
It is an object of the invention to overcoming shortcoming present in prior art, a kind of lining concrete surface automatic moulding machine is provided, this forming machine adopts chain drive to drive the lower roll body assembly rotating, and receives tabula rasas rotation by the many sheetmoldings on roll body assembly and completes vibration to flat concrete or cambered surface concrete surface, warehouse, shaping and the operation receiving Seterolithography；Or under forming cart draw-gear drives, forming cart slides along support assembly direction, the essence to flat concrete or cambered surface concrete surface is put down or vibration warehouse receives Seterolithography to rely on certain shaping receipts light unit to complete, and after its construction, lining concrete face is smooth and bright and clean.Employed technical scheme comprise that：A kind of concrete surface multi-functional formation machine, including support assembly, described support assembly be provided with support assembly running gear and support assembly liftable supporter it is characterised in that：Described forming machine also includes forming cart, described forming cart can move back and forth along described support assembly direction under the drive of forming cart draw-gear, described forming cart includes support base, rotatable roll body assembly and moving assembly, and described roll body assembly receives light unit equipped with the shaping along its circumferencial direction proper alignment.
The technical characteristic of the present invention also has：Described forming cart is vibration roll-type forming cart, and described vibration roll-type forming cart includes vibrator, and described vibrator is connected on described support base.
The technical characteristic of the present invention also has：Described vibrator is vibrating motor, hydraulic vibrator or pneumatic vibrator.
The technical characteristic of the present invention also has：It is provided with elastic shock-proof device between described moving assembly and described roll body assembly.
The technical characteristic of the present invention also has：Described shaping is received light unit and is included the pillar that is connected with described roll body assembly, the fixed-type receipts tabula rasa in described pillar outer end.
The technical characteristic of the present invention also has：It is elastic sheet iron or spatula that tabula rasa is received in described shaping.
The technical characteristic of the present invention also has：Described moving assembly includes cantilevered road wheel group, also includes the walking track with the cooperation of described cantilevered road wheel group.
The technical characteristic of the present invention also has：Described forming cart draw-gear includes drawing reducing motor, described traction reducing motor drives chain kit or wire rope gearing assembly, the conduction chain of described chain kit is connected with described forming cart, and the steel wire rope of described wire rope gearing assembly is connected with described forming cart.
The technical characteristic of the present invention also has：Described roll body assembly is connected with rotational deceleration motor.
The technical characteristic of the present invention also has：The side of described forming cart is additionally provided with curved baffle.
The technical characteristic of the present invention also has：Described forming cart is connected on handrail, forms hand-held concrete surface multi-functional formation machine.
The beneficial effects of the present invention is：1）Forming cart on this forming machine not only can move back and forth under draw-gear drives, also rotatable and vibrate, thus reparation lining cutting surface defect while warehouse receives light；2）Elastic shock-absorbing device is effectively reduced impact and the vibration that vibrating motor causes to walking slide rail and support assembly, reduces the noise in construction；3）This forming machine is applied to canal bottom and the lining concrete surface on canal slope and receives Seterolithography construction, no matter being wedge angle or fillet at canal bottom and canal slope connecting position, forming machine all can normally use；4）This forming machine has that the automatic warehouse of concrete surface is closely knit, automatic moulding and automatic receive the several functions such as light, speed of application is fast, high degree of automation, warehouse be closely knit, shaping, receive light effect good the advantages of, it instead of completely can be only done in the past plane or the surface shaping of trapezoidal channel lining concrete and its surface receive light must rely on a large amount of manpowers come to complete various concrete surface shaping devices, can be used for containing plane and cambered surface（Trapezoidal etc. including trapezoidal channel, circular arc bottom）The warehouse on all kinds of channels or plane lining concrete lining project surface, closely knit, shaping, photoreceiver tool integrated construction, greatly improve lining concrete surface quality, reduction of erection time, save artificial in a large number.
Brief description
Accompanying drawing 1 is present configuration schematic diagram, accompanying drawing 2 is forming cart scheme of installation, accompanying drawing 3 is forming cart structural representation, accompanying drawing 4 is forming cart draw-gear embodiment one structural representation, and accompanying drawing 5 is accompanying drawing 4 part-structure schematic diagram, and accompanying drawing 6 is forming cart draw-gear embodiment two structural representation, accompanying drawing 7 is accompanying drawing 6 part-structure schematic diagram, wherein I is support assembly running gear, and 11 is wheel group, and 12 is walking reducing motor；II is forming cart draw-gear, and 21 is traction drive sprocket set, and 22 is changed course chain wheel set, 23 is automatic tension chain wheel set, 231 is tension sprocket, and 232 is bearing block, and 233 is slide rail, 234 is adjustment screw rod, 235 is holddown spring, and 24 is drive sprocket group, and 25 is conduction chain, 26 is traction reducing motor, 27 is steel wire rope, and 28 is reel, and 29 is steel wire rope bend wheel group, 210 is steel wire rope take-up pulley group, 2101 is take-up pulley, and 2102 is bearing block, and 2103 is slide rail, 2104 is adjustment screw rod, and 2105 is holddown spring；III is that support assembly supports lowering or hoisting gear, and 31 is lifting speed reduction motor, and 32 is outer sleeve, and 33 is screw rod, and 34 is nut, and 35 is inner sleeve；IV is vibration roll-type forming cart, and 41 is that tabula rasa is received in shaping, and 42 is roll body assembly, and 43 is support base, and 44 is bearing, and 45 is vibrating motor, and 46 is elastic shock absorbing part, and 47 is curved baffle, and 48 is rotational deceleration motor, and 49 is pillar；410 is moving assembly, and 411 is cantilevered road wheel group, and 412 is walking track；V is to control and illuminator.
Specific embodiment
Below in conjunction with the accompanying drawings, the specific embodiment of the present invention is illustrated.The invention discloses a kind of concrete surface multi-functional formation machine, this forming machine includes the support assembly played a supporting role；Support assembly running gear I；Adjust support assembly two ends height, support lowering or hoisting gear III to adapt to the support assembly of domatic gradient；Concrete surface is carried out with shaping, warehouse and the vibration roll-type forming cart IV receiving light；Drive the forming cart draw-gear II that vibration roll-type forming cart IV moves back and forth along support assembly；Control and illuminator V.
This concrete surface multi-functional formation machine major function is：Do mechanization operation can be realized to plane and curved surface lining concrete surface forming；The artificial institute to concrete surface finishing press polish can be simulated functional；Mechanical integrated to trapezoidal channel or circular arc trapezoidal channel lining concrete can complete surface warehouse, shaping, press polish shaping.
This concrete surface multi-functional formation machine main operation modes are：The roll body assembly of vibration roll-type forming cart is fixed and vibrated can or press polish shaping flat to lining concrete surface essence；The roll body assembly of vibration roll-type forming cart rotates and vibrates and the warehouse shaping of lining concrete surface or press polish can be molded；Vibration roll-type forming cart is connected on handrail, you can composition hand-held concrete surface multi-functional formation machine.
It is specially：Vibration roll-type forming cart IV can move back and forth along support assembly direction under forming cart draw-gear II drive, vibration roll-type forming cart IV includes roll body assembly, this roll body assembly includes roll body 42, roll body 42 is provided with and receives light unit along the equally distributed multiple shapings of its circumferencial direction, each shaping is received light unit and is included a pillar 49, the inner of pillar 49 is fixedly connected on roll body assembly 42, fixed form can be welding or threaded etc., the outer end of pillar 49 is screwed shaping and receives tabula rasa 41, and in order to be molded, receive the needs of light, shaping is received angle between tabula rasa 41 and pillar 49 and is more than 90 degree.
Moving assembly 410 includes cantilevered road wheel group 411 and the walking track 412 with the cooperation of this road wheel group 411, between walking track 412 and support base 43, equipped with elastic shock absorbing part 46, conduction chain 25 is bolted on support base 43, when conduction chain 25 is mobile, vibration roll-type forming cart IV is pulled to walk in walking track 412, cantilevered road wheel group 411 reduces conduction chain 25 well and pulls frictional force during vibration roll-type forming cart IV.
Vibration roll-type forming cart IV also can rotate around its roll body assembly 42 center line, and rotary power derives from rotation reducing motor 48.
Vibration roll-type forming cart IV also can vibrating motor 45 drive under self-vibration, vibrating motor 45 is located at the side of vibration roll-type forming cart IV, the power output of vibrating motor 45 is to support base 43, except of course that can be using outside vibrating motor, this place also can be using the vibrator of hydraulic pressure or other forms, the purpose of vibration is shaping again and the defect repair on concrete lining surface, and lifts the compaction rate of slurry further.
The embodiment one of forming cart draw-gear II：Including traction reducing motor 26, traction drive sprocket set 21, changed course chain wheel set 22, automatic tension chain wheel set 23 and drive sprocket group 24.From accompanying drawing 1, the traction reducing motor 26 simultaneously pulling two vibration roll-type forming cart IV movements is located at support assembly more middle position, traction drive sprocket set 21 rotates under traction reducing motor 26 drives, the conduction chain 25 being engaged with is mobile, and the vibration roll-type forming cart IV being fixedly connected with conduction chain 25 is also moved.Automatic tension chain wheel set 23 includes tension sprocket 231, the movably bearing block 232 with housing, slide rail 233, adjustment screw rod 234 and holddown spring 235.The tension sprocket 231 being automatically connected on bearing block 232 by adjusting screw rod 234 band moves left and right along slide rail 233, can change the tensioning degree between conduction chain and drive sprocket in transmission, to realize adjusting the purpose of tensile force in time.
The embodiment two of forming cart draw-gear II：Including traction reducing motor 26, reel 28, steel wire rope bend wheel group 29 and steel wire rope take-up pulley group 210.The traction reducing motor 26 simultaneously pulling two vibration roll-type forming cart IV movements is located at support assembly more middle position, reel 28 rotates under traction reducing motor 26 drives, reel 28 drives steel wire rope 27 mobile, and steel wire rope 27 drives vibration roll-type forming cart IV to also move.Steel wire rope take-up pulley group 210 includes take-up pulley 2101, the movably bearing block 2102 with housing, adjustment screw rod 2104 and holddown spring 2105.The take-up pulley 2101 being automatically connected on bearing block 2102 by adjusting screw rod 2104 band moves left and right along slide rail 2103, can change position relationship between reel 28 and take-up pulley 2101 it is ensured that steel wire rope 27 can more preferably be tightened up by reel 28.
Support assembly supports lowering or hoisting gear III to include lifting speed reduction motor 31, the output shaft connecting screw rod 33 of lifting speed reduction motor 31, it is cased with outer sleeve 32 and inner sleeve 35 in the outside of screw rod 33, screw rod 33 and the cooperation of nut 34 screw thread, nut 34 is fixedly connected with inner sleeve 35, inner sleeve 35 is connected with walking adhesion wheel group or driven wheel group, and lifting speed reduction motor 31 is fixedly connected with outer sleeve 32 and is fixed on support assembly.So, when lifting speed reduction motor 31 rotates, drive screw rod 33 to rotate, nut 34 rises or declines, finally drive the support assembly end of connection fixed thereto to rise therewith or decline, realize support assembly or the height of whole machine and the adjustment of state.
In order to realize the transverse shifting of support assembly, to complete the lining concrete surface construction of various location, this forming machine is additionally provided with support assembly running gear I, support assembly running gear I includes wheel group 11, the adhesion wheel group of wheel group 11 is connected to the output end of walking reducing motor 12 and rotates under walking reducing motor 11 drives, and two side bottoms of support assembly are equipped with walking reducing motor 12 and wheel group 11 as seen from the figure.When reducing motor 12 of walking rotates, band motor car wheel group 11 rotates, and then drives support assembly or whole machine to complete transverse shifting.
This class forming machine is applicable not only to surface multiple tracks molding procedure construction after full face canal base concrete and central line tunnel concrete lining in south, and the concrete lining aftershaping being also applied for half section receives light construction, depending on concrete foundation engineering practice.
Certainly, described above not limitation of the present invention, the present invention is also not limited to the example above, change, remodeling, interpolation or replacement that those skilled in the art are made in the essential scope of the present invention, falls within protection scope of the present invention.
Claims (11)
1. a kind of concrete surface multi-functional formation machine, including support assembly, described support assembly
Be provided with support assembly running gear and support assembly liftable supporter it is characterised in that：Institute
State forming machine and also include forming cart, described forming cart can be along institute under the drive of forming cart draw-gear
State support assembly direction to move back and forth, it is total that described forming cart includes support base, rotatable roll body
Become and moving assembly, described roll body assembly is received equipped with the shaping along its circumferencial direction proper alignment
Light unit.
2. according to the forming machine described in claim 1 it is characterised in that：Described forming cart is vibration
Roll-type forming car, described vibration roll-type forming cart includes vibrator, and described vibrator is connected to institute
State on support base.
3. according to the forming machine described in claim 2 it is characterised in that：Described vibrator is vibration
Motor, hydraulic vibrator or pneumatic vibrator.
4. according to the forming machine described in claim 2 it is characterised in that：Described moving assembly and institute
State and be provided with elastic shock-proof device between roll body assembly.
5. according to the forming machine described in claim 2 it is characterised in that：Light unit is received in described shaping
Including the pillar being connected with described roll body assembly, the fixed-type receipts tabula rasa in described pillar outer end.
6. according to the forming machine described in claim 5 it is characterised in that：Tabula rasa is received in described shaping
Elastic sheet iron or spatula.
7. according to the forming machine described in claim 2 it is characterised in that：Described moving assembly includes
Cantilevered road wheel group, also includes the walking track with the cooperation of described cantilevered road wheel group.
8. according to the forming machine described in claim 2 it is characterised in that：Described forming cart traction dress
Put including traction reducing motor, described traction reducing motor drives chain kit or steel wire rope
Transmission component, the conduction chain of described chain kit is connected with described forming cart, described steel wire
The steel wire rope of rope drive assembly is connected with described forming cart.
9. according to the forming cart described in claim 2 it is characterised in that：Described roll body assembly and rotation
Turn reducing motor to be connected.
10. according to the forming cart described in claim 2 it is characterised in that：The one of described forming cart
Side is additionally provided with curved baffle.
11. according to the forming machine described in claim 1 it is characterised in that：Described forming cart connects
On handrail, form hand-held concrete surface multi-functional formation machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610240025.8A CN106393407B (en) | 2016-04-18 | 2016-04-18 | A kind of concrete surface multi-functional formation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610240025.8A CN106393407B (en) | 2016-04-18 | 2016-04-18 | A kind of concrete surface multi-functional formation machine |
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| Publication Number | Publication Date |
|---|---|
| CN106393407A true CN106393407A (en) | 2017-02-15 |
| CN106393407B CN106393407B (en) | 2019-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610240025.8A Active CN106393407B (en) | 2016-04-18 | 2016-04-18 | A kind of concrete surface multi-functional formation machine |
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| CN (1) | CN106393407B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108560498A (en) * | 2018-06-19 | 2018-09-21 | 江苏科弘岩土工程有限公司 | A kind of U-shaped channel screw propelling concrete lining machine |
| CN117266570A (en) * | 2023-09-20 | 2023-12-22 | 中铁十四局集团第二工程有限公司 | Intelligent cloth plastering system for cylindrical slip form construction lining and construction method |
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| CN105113372A (en) * | 2015-09-15 | 2015-12-02 | 郑州大学 | Large-area concrete-pavement trowelling machine |
| CN205572675U (en) * | 2016-04-18 | 2016-09-14 | 新疆额尔齐斯河流域开发工程建设管理局 | Multi -functional make -up machine of concreted structure |
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| CN2342014Y (en) * | 1998-08-07 | 1999-10-06 | 杜道军 | Paving and leveling machine for cement road surface |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108560498A (en) * | 2018-06-19 | 2018-09-21 | 江苏科弘岩土工程有限公司 | A kind of U-shaped channel screw propelling concrete lining machine |
| CN108560498B (en) * | 2018-06-19 | 2023-12-08 | 江苏科弘岩土工程有限公司 | Screw propulsion type concrete lining machine for U-shaped channel |
| CN117266570A (en) * | 2023-09-20 | 2023-12-22 | 中铁十四局集团第二工程有限公司 | Intelligent cloth plastering system for cylindrical slip form construction lining and construction method |
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| Publication number | Publication date |
|---|---|
| CN106393407B (en) | 2019-01-01 |
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