CN106392810B - A kind of band steel burr arrangement for grinding and its adjustment method for Precise asymptotics - Google Patents
A kind of band steel burr arrangement for grinding and its adjustment method for Precise asymptotics Download PDFInfo
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- CN106392810B CN106392810B CN201510459060.4A CN201510459060A CN106392810B CN 106392810 B CN106392810 B CN 106392810B CN 201510459060 A CN201510459060 A CN 201510459060A CN 106392810 B CN106392810 B CN 106392810B
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- motor
- pedestal
- burr
- height
- emery wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
A kind of band steel burr arrangement for grinding for Precise asymptotics, including:Transverse feed mechanism, for making band steel burr arrangement for grinding be able to run along track, to adapt to the variation of strip steel specification;Level angle adjusts retaining mechanism, it is set on the transverse feed mechanism, pedestal (12) in motor lower bottom base (10) and motor including bolted on connection, pedestal (12) is provided with the waist hole sliding slot rotated for the two relative level and bolt arrangement wherein for fixing, the level angle adjustment of finishing device in motor lower bottom base (10) and motor;Vertical angles adjustment mechanism is set in the motor of the level angle adjustment retaining mechanism on pedestal (12), the height adjustment for burr arrangement for grinding and vertical angles adjustment.According to the present invention, the feeding that dexterously realizes burr arrangement for grinding is adjustable, level angle is adjustable, vertical angles are adjustable, height is adjustable, burr reconditioning pressure adjustable, is adapted to the different burr reconditioning requirement of different size difference steel grade.
Description
Technical field
The present invention relates to metallurgical finishing fields, and especially, the present invention relates to a kind of band steel burrs for Precise asymptotics to repair
Mill apparatus and its adjustment method.
Background technology
So far, in order to meet requirement of the different user for strip width, Precise asymptotics are provided with strip trimming
Device --- circle shear, to carry out flanging processing to the strip after disk sheared edge.
However, equipment feature of the circle shear due to its own, also can be such that the edge of strip occurs during working process
Burr.In general, in Precise asymptotics, can also pressure burring machine be used to carry out flanging processing, institute to the strip after disk sheared edge
Stating the operation principle of pressure burring machine is, using roller or wheel with certain roll shape, extrusion process is carried out to steel edge portion.
But in fact, since pressure burring machine is only by burr " pressure ", and not by burr " elimination ", that is, the processing is to control
It marks and does not effect a permanent cure, this just brings certain hidden danger to subsequent production.For example, carrying out following process to strip in downstream user
When, it often appears in the phenomenon that after strip progress punching press or after firing, the burr of the strip edge of pressure tilts again.
As a result, in order to fundamentally solve the problems, such as production that burr is brought, it is necessary to burr " reconditioning " is fallen, rather than it is simple
" pressure ".
On the other hand, presently, there are the equipment generally existing problems with such as band steel burr arrangement for grinding:
1, the equipment occupation spaces such as described band steel burr arrangement for grinding are big, heavy, are added in unit often to other
Equipment causes to interfere;
2, reconditioning effect unobvious;
3, because of the interference with the equipment such as steel burr arrangement for grinding Yu unit technique, and draw new production problem;
4, for different strips, must also structure adjusting reconditioning height, reconditioning angle and reconditioning power just can guarantee it is final
Grinding quality, but presently, there are most of burr arrangement for grinding can not neatly carry out reconditioning height, angle and reconditioning power
Adjustment;
5, some arrangement for grinding targeted designs are excessively single, it is difficult to adapt to the variation of strip steel specification.
For this purpose, there is an urgent need in the art to one kind to occupy little space, reconditioning elevation angle and reconditioning power are adjustable and be suitable for band
Steel advises declinable band steel burr arrangement for grinding and its adjustment method.
Invention content
To overcome many disadvantages existing for above-mentioned current band steel burr arrangement for grinding, goal of the invention of the invention to be:
A kind of band steel burr arrangement for grinding and its adjustment method for Precise asymptotics be provided, it is described for Precise asymptotics
Band steel burr arrangement for grinding and its adjustment method deft design, occupy little space, reconditioning elevation angle and reconditioning power it is adjustable and
It is suitable for the band steel burr reconditioning of strip steel specification variation.
Band steel burr arrangement for grinding and its adjustment method according to the present invention for Precise asymptotics can be set not introducing
Under the premise of standby interference and technique interference, veining defect caused by being sheared due to circle shear is fundamentally solved, strip edge is improved
Portion's quality.
The technical solution with steel burr arrangement for grinding for Precise asymptotics of the present invention is as follows:
A kind of band steel burr arrangement for grinding for Precise asymptotics, including the adjustment locking of transverse feed mechanism, level angle
Mechanism, vertical angles adjustment retaining mechanism and be set on vertical angles adjustment retaining mechanism, for band steel burr into
The emery wheel of row reconditioning, it is described to be used to adjust emery wheel with respect to the setting direction of strip, angle of inclination, side with steel burr arrangement for grinding
To, contact position, mill pressure etc., which is characterized in that
The transverse feed mechanism with steel burr arrangement for grinding for so that be able to run along track, so that emery wheel is suitable
The variation of strip steel specification is answered,
The level angle adjustment retaining mechanism is set on the transverse feed mechanism, including under the motor of bolted on connection
Pedestal 12 in pedestal 10 and motor, pedestal 12 is provided with the waist rotated for the two relative level in motor lower bottom base 10 and motor
Hole sliding slot and bolt arrangement wherein for fixing, loose bolts so that in motor pedestal 12 can relative level rotation, tighten waist
When bolt in the sliding slot of hole, pedestal 12 is fixed relative to motor lower bottom base 10 in motor, completes the level angle adjustment β of emery wheel,
The vertical angles adjustment mechanism is set in the motor of the level angle adjustment retaining mechanism on pedestal 12, is used
Height adjustment in emery wheel and vertical angles adjustment.
According to the present invention, emery wheel setting direction, it is desirable that emery wheel steering is runed counter to strip direction of feed, the 10 °≤β in angle of inclination
≤ 20 °, 15 °≤α≤25 °, contact position is steel edge portion (at burr generation).In a special case of invention, arrangement for grinding
After unit circle shear, before pressing burring machine, pressure mill power F is according to the side-friction and hair in unit strip operational process
It pierces length to determine, generally takes 4N≤F≤10N.
According to the present invention, the relative position relation figure and its angle of emery wheel and requirement when strip specific works, size is:
Specification herein refers to the width of strip, and device is fixed on strip both sides position, when strip width changes, adjustable apparatus
Feed arrangement is realized emery wheel and related adjustment mechanism feeding and is retreated, is always ensured that steel edge portion is contacted with emery wheel, and then realize
It adapts to the change width of strip and changes.Specific relative angle etc. is referring to Fig. 1, Fig. 2).
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that the transverse direction
Guide rail 3, leading screw 5 and the appliance stand 6 that feed mechanism includes bottom plate 2, is set on bottom plate 2,
Rotational lead screw makes appliance stand be run along track by the cooperation of leading screw and the threaded hole on appliance stand.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that the level
Angle adjustment retaining mechanism include perforation, 10 side of positioning motor lower bottom base spring positioning bar 8 and be socketed on spring positioning bar 8
Spring 9, the motor lower bottom base 10 can be slided along spring positioning bar, and grant device feeding by spring on spring positioning bar
The pressure in direction is used to adjust the size of emery wheel pressure mill power,
When strip running deviation, the elastic force of spring increases so that the emery wheel plays the role of correction, and (emery wheel plays correction and makees
With:When strip does not have sideslip, it is located at the arrangement for grinding (emery wheel) on strip both sides while is contacted with the edge of strip, at this time two mills
It is equal to take turns for the pressure mill power (pressure) of steel edge portion, and when strip running deviation, strip offsets to one side, and (general very little exists
Within 3mm), lead to the spring-compressed on the device of side, the elongation of spring on the device of the other side, this can cause strip side by
Pressure is ground power and is increased, and the pressure mill power of the other side reduces, and two pressures grind the resultant force of power (pressure) and the sideslip direction of strip is runed counter to, and limit
The further sideslip of strip, plays the role of correction.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that the transverse direction
Guide rail 3, leading screw 5 and the appliance stand 6 that feed mechanism includes bottom plate 2, is set on bottom plate 2,
Rotational lead screw makes appliance stand be run along track by the cooperation of leading screw and the threaded hole on appliance stand.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that described
Level angle adjustment retaining mechanism include perforation, 10 side of positioning motor lower bottom base spring positioning bar 8 and be socketed on spring positioning
The spring 9 of bar 8, the motor lower bottom base 10 can be slided along spring positioning bar, and grant dress by spring on spring positioning bar
The pressure for setting direction of feed is used to adjust the size of emery wheel pressure mill power,
When strip running deviation, the elastic force of spring increases so that the emery wheel plays the role of correction.
According to the present invention, specifically, it is as follows that emery wheel plays the role of correction:
When strip does not have sideslip, it is located at the arrangement for grinding (emery wheel) on strip both sides while is contacted with the edge of strip, this
When two emery wheels for steel edge portion pressure mill power (pressure) be equal.
When strip running deviation, strip offsets to one side (general very little is within 3mm), leads to the spring pressure on the device of side
It contracts, the spring elongation on the device of the other side, this can cause strip side to be increased by pressure mill power, and the pressure of the other side is ground power and reduced.
Since two are pressed the resultant force of mill power (pressure) and the sideslip direction of strip to run counter to, the further sideslip of strip is limited, is played
Correction acts on.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that described vertical
Angle-adjusting mechanism includes three and is separately connected pedestal 12 and motor upper bed-plate 15, height-adjustable link mechanism in motor,
The height refers in motor upper bed-plate to motor distance between pedestal,
The link mechanism includes:The reversed bolt 16 of double end and the nut 11 at reversed 16 2 end of bolt of the double end that is spirally connected, nut
11, again by the mating connection with the boss D on pedestal in motor 12 and motor upper bed-plate 15, are coupled pedestal 12 in motor respectively
With motor upper bed-plate 15,
Boss in the motor on pedestal 12 and motor upper bed-plate 15 is correspondingly arranged respectively,
Loose bolts, nut 11 can be rotated relative to boss, and when bolt is tightened, nut 11 is fixed relative to boss,
By the nut 11 for tightening or loosening reversed 16 both ends of bolt of double end, " can extend " or " shortening " motor in pedestal
The distance between 12 and motor upper bed-plate 15 are realized height adjustment and the vertical angles adjustment of emery wheel, when being adjusted in place, are tightened
It is coupled the bolt of boss and nut, you can realize height adjustment and the vertical angles locking of emery wheel.
According to the present invention, the height adjustment about emery wheel and vertical angles adjustment:
The height adjustment and vertical angles adjustment of device are all by adjusting " connecting rod " (i.e. by the reversed bolt of double end and nut
The component of composition) length come what is realized, when the length of three bars is different, emery wheel also differs relative to the angle of inclination of strip
Sample, through the invention computational methods in " adjustment method ", you can by setting different " connecting rod " length, it is different vertical to realize
Angle adjusts.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that loosen setting
Spiral shell in the motor that the level angle adjusts retaining mechanism in pedestal 12, the waist hole sliding slot rotated for the two relative level
Bolt may make that pedestal 12 makees 10 ° with respect to motor lower bottom base in motor<β<20 ° horizontally rotate, with finishing device level angle tune
Examination.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that the level
Angle adjustment retaining mechanism includes the spring positioning bar 8 of 10 side of motor lower bottom base of positioning and the bullet for being socketed on spring positioning bar 8
Spring 9,
When tightening bolt, pedestal 12 is fixed relative to motor lower bottom base 10 in motor, and the level angle of finishing device is fixed,
The pressure that the pressure granted by spring on spring positioning bar gives device direction of feed is used to adjust pressure mill power
Size, when strip running deviation, the elastic force of spring increases so that the burr arrangement for grinding plays the role of correction.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that the emery wheel
The setting direction of opposite strip has inclination angle alpha, and α is determined by live strip burr height, burr width, takes 15 °<α<25°.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that boss D settings
Three, the set-point of three boss constitutes an isosceles triangle,
The protrusion direction of 3 boss is consistent, and has the through-hole coordinated with bolt on boss,
The height that the nut of the vertex for the isosceles triangle that three boss set-point is constituted is constituted with the reversed bolt of double end
It spends adjustable link mechanism and is also known as uplink bar, the height refers to the motor upper bed-plate of the vertex of isosceles triangle to motor
Distance between middle pedestal,
The height that nut at the base angle for the isosceles triangle that the three boss layout points are constituted is constituted with the reversed bolt of double end
It spends adjustable link mechanism and is also known as downlink bar, the height refers to the motor upper bed-plate at the base angle of isosceles triangle to motor
Distance between middle pedestal,
According to the present invention, the uplink and downlink pole length differs, and is used to form inclination of the emery wheel with respect to the setting direction of strip
Angle [alpha].
It is " the variable connecting rod of a length " by the component that the reversed bolt of double end and nut are constituted, is such as put down with upper, middle pedestal
When face is all vertical, you can this length distance between pedestal in motor upper bed-plate to motor is thought, when " connecting rod " and upper, middle pedestal
When vertical relation is not presented for plane, this length is not distance between the two.
The length that nut at the base angle for the isosceles triangle that the three boss layout points are constituted is constituted with the reversed bolt of double end
When degree and all vertical above, middle base plane, you can think this length distance between pedestal in motor upper bed-plate to motor, when
When vertical relation is not presented for " connecting rod " and upper, middle base plane, this length is not distance between the two.Adjustable mechanism is also known as
For downlink bar.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that the motor
Lower bottom base 10, it is characterised in that it have with the matched through-hole A of spring positioning bar and with the matched through-hole of pedestal in motor
B,
The pressure that the motor lower bottom base 10 can be slided along spring positioning bar, and be granted by spring on spring positioning bar
The pressure for giving device direction of feed is used to adjust the size of pressure mill power,
When strip running deviation, the elastic force of spring increases, and device plays the role of certain correction.
According to a kind of band steel burr arrangement for grinding for Precise asymptotics of the present invention, which is characterized in that the boss F
Arrangement on motor upper bed-plate should be completely the same with pedestal in motor.
The operation principle of the present apparatus is as follows:The reversed bolt 16 of double end is rotated first, adjusts pedestal 12, upper bottom in connection motor
" length " (height) of " connecting rod " of seat 15 after realizing specified height and vertical angles, tightens fixing bolt locking;Then,
Pedestal 12 in rotary electric machine, middle pedestal 12 are slided along own orbit, the level angle of adjusting apparatus, after reaching specified angle, are twisted
Tight bolt locking;Finally, rotation handwheel 1, device entirety forward slip, after emery wheel 13 contacts strip, spring-compressed, when spring reaches
When to certain decrement, enough burr reconditioning pressure is provided, stop operating handwheel 1, starts motor 14, device starts work
Make.
The object of the invention is to provide a kind of adjustment method with steel burr reconditioning for Precise asymptotics, institute of the present invention again
It is as follows to state a kind of adjustment method technical solution with steel burr reconditioning for Precise asymptotics:
A kind of adjustment method with steel burr reconditioning for Precise asymptotics, it is smart using being used for described in above-mentioned any one of 1-7
The band steel burr arrangement for grinding of complete machine group, so that the emery wheel of arrangement for grinding is realized for different strip steel grades, working condition
Target tilt angle, target level angle and the target pressure mill power of optimization, which is characterized in that the adjustment method includes following
Step:
Step 1, rotational lead screw make appliance stand by the cooperation of leading screw and the threaded hole being set on appliance stand
It is run along track, to adapt to the variation of strip steel specification,
Step 2, rotate the vertical angles adjustment mechanism be spirally connected pedestal 12 in reversed 16 2 end of bolt of double end and motor,
The nut 11 of 15 boss of upper bed-plate adjusts the length of connecting rod of pedestal 12, upper bed-plate 15 in connection motor, i.e. regulation motor upper bed-plate
The distance between to pedestal in motor, after realizing specified height and vertical angles, fixing bolt locking is tightened;
Step 3, pedestal 12 in rotary electric machine so that pedestal 12 is by the waist hole sliding slot C that is arranged thereon in motor, relatively
The work of rotary electric machine lower bottom base 10 horizontally rotates, the level angle β of adjusting apparatus,
Step 4 is rotated further leading screw, and device entirety forward slip, after emery wheel 13 contacts strip, spring-compressed works as spring
When reaching certain decrement, enough burr reconditioning pressure is provided, stop operating handwheel 1, starts motor 14, device starts work
Make.
According to the present invention, for the reconditioning of steel edge portion, different angles of inclination, level angle, pressure mill power setting
Its reconditioning effect is all different, and the purpose of debugging is exactly that arrangement for grinding is allowed to realize target tilt angle, target with respect to strip
Level angle and target pressure mill power.For different steel grades, working condition, the angle of inclination of edge reconditioning, horizontal angle
Degree, pressure mill power are not quite similar, therefore are set not necessarily to other units to be optimal for the optimization of a unit.
The work started herein, which refers to, to plug in, and motor is started to work, and emery wheel starts to be ground burr.
According to a kind of adjustment method with steel burr reconditioning for Precise asymptotics of the present invention, which is characterized in that
Step 2,
Boss D is arranged three, and the set-point of three boss constitutes an isosceles triangle,
The protrusion direction of 3 boss is consistent, and has the through-hole coordinated with bolt on boss,
The height that the nut of the vertex for the isosceles triangle that three boss set-point is constituted is constituted with the reversed bolt of double end
It spends adjustable link mechanism and is also known as uplink bar, the height refers to the motor upper bed-plate of the vertex of isosceles triangle to motor
Distance between middle pedestal,
The height that nut at the base angle for the isosceles triangle that the three boss layout points are constituted is constituted with the reversed bolt of double end
It spends adjustable link mechanism and is also known as downlink bar, the height refers to the motor upper bed-plate at the base angle of isosceles triangle to motor
Distance between middle pedestal,
The uplink and downlink pole length differs, and is used to form inclination angle alpha of the emery wheel with respect to the setting direction of strip.
According to a kind of adjustment method with steel burr reconditioning for Precise asymptotics of the present invention, which is characterized in that
In step 2, the adjustment height H of computing devices:
Hs=H-hb(unit:mm) (1)
h0It is (single to calculate the distance that projects in motor base upper surface of the emery wheel center in motor upper bed-plate lower surface
Position:mm):
h0=Hs-(b+R+sd)cosα (2)
Calculate the parallel height l that emery wheel center is projected in motor upper bed-plate lower surface0,
l0=h0/ cos (α/2) (unit:mm) (3)
Solution is about uplink bar l1Length and downlink bar l2Length (length is to reach target vertical angles, horizontal angle
Degree and object height, the height that each " connecting rod " should reach) binary quadratic equation group,
According to the l being calculated1、l2Set uplink pole length and downlink pole length (unit:Mm), clamping screw is tightened, is filled
The height and angle debugging for setting vertical direction are completed;
In above-mentioned formula,
α is vertical direction reconditioning angle;
H is reconditioning height, i.e., live strip level height (unit:mm);
lyPedestal 12 in motor, the waist of the isosceles triangle constituted between the layout points of three boss on motor upper bed-plate 15 are long
(unit:Mm),
ljThe isoceles triangle for projecting to boss layout points composition of the central point of emery wheel 13 plane on motor upper bed-plate 15
Distance (the unit on the vertex of shape:Mm),
Radius (the unit of R emery wheels 13:Mm),
sdDistance (unit of 14 axis center of motor to motor upper bed-plate 15:Mm),
Thickness (the unit of b motor upper bed-plates:Mm),
hbThe height of foundation of device, i.e., from 2 bottom surface to motor of bottom plate on pedestal plane 12 distance (unit:Mm),
The isosceles triangle apex angle that θ is constituted between the layout points of three boss.
The band steel burr reconditioning adjustment method of Precise asymptotics is used for according to the present invention, which is characterized in that rotary electric machine midsole
Seat beta angle,
(β is the position by clast to the interference range of front and back device and live scrap collecting point to horizontal direction reconditioning angle beta
Determining, generally take 10 °<β<20°);
Clamping screw is tightened, the debugging of device level angle is completed.
The band steel burr reconditioning adjustment method of Precise asymptotics is used for according to the present invention, which is characterized in that α to be by scene band steel wool
Thorn height, burr width determine, take 15 °<α<25°.
The α may include emery wheel face strip, or angle of inclination when burr reconditioning is tiltedly carried out to strip.
According to a kind of band steel burr reconditioning adjustment method for Precise asymptotics of the present invention, which is characterized in that rotation
The horizontal direction reconditioning angle beta of pedestal in motor, tightens clamping screw, and the debugging of device level angle is completed.
According to a kind of band steel burr reconditioning adjustment method for Precise asymptotics of the present invention, which is characterized in that
β is the location determination to the interference range of front and back device and live scrap collecting point by clast, takes 10 °<β<
20°。
According to a kind of band steel burr reconditioning adjustment method for Precise asymptotics of the present invention, which is characterized in that spring
Decrement Dt(unit, cm)
In above-mentioned formula,
Stiffness factor (the range of k springs:Determined according to scene band hardness of steel, generally take 1N/cm-6N/cm),
Radical (the range of n springs:Determined according to site space, generally take 2-5 roots),
F burr reconditioning pressure (units:N determines according to live burr feature, generally takes 4N≤F≤10N),
Handwheel is rotated, device is fed forward, when the decrement of spring reaches DtWhen, feed-disabling, the reconditioning pressure of device
Debugging is completed.
According to a kind of band steel burr reconditioning adjustment method for Precise asymptotics of the present invention, which is characterized in that F is by steel
The composite factors such as kind, the ratio in trimming section internal cutting off area and tear zone determine, take 3N<F<10N.
According to a kind of band steel burr reconditioning adjustment method for Precise asymptotics of the present invention, which is characterized in that rotation
Handwheel, device are fed forward, when the decrement of spring reaches DtWhen, the reconditioning pressure debugging of feed-disabling, device is completed.
The band steel burr arrangement for grinding and its adjustment method of Precise asymptotics are used for according to the present invention, by dexterous design,
The feeding that dexterously realizes burr arrangement for grinding is adjustable, level angle is adjustable, vertical angles are adjustable, height is adjustable, burr is repaiied
Pressure adjustable is ground, the different burr reconditioning requirement of different size difference steel grade is adapted to.
Description of the drawings
Fig. 1 is apparatus of the present invention entirety installation diagram.
Fig. 2 is the motor lower bottom base schematic diagram of apparatus of the present invention.
Fig. 3 is base schematic diagram in apparatus of the present invention motor.
Fig. 4 is the vertical angles adjustment mechanism schematic diagram of apparatus of the present invention.
Fig. 5 is the relative position and contact situation schematic diagram of emery wheel and strip.
Fig. 6 is the relative position and contact situation vertical view of emery wheel and strip.
Fig. 7 is the distance signal for projecting to base upper surface in motor for calculating emery wheel center in motor upper bed-plate lower surface
Figure.
Fig. 8 is base vertical view in motor.
In figure, 1 is handwheel, and 2 be bottom plate, and 3 be guide rail, and 4 be leading screw holder, and 5 be leading screw 6 be appliance stand, and 8 determine for spring
Position bar, 9 be spring, and 10 be motor lower bottom base, and 11 be nut, and 12 be pedestal in motor, and 13 be emery wheel, and 14 be motor, and 15 be electricity
Machine upper bed-plate, 16 be the reversed bolt of double end.
Specific implementation mode
Embodiment
The application process of technology in order to further illustrate the present invention is introduced in detail by taking certain Precise asymptotics process section as an example
The debugging process and using effect of the unit application present invention.
A kind of band steel burr arrangement for grinding for Precise asymptotics, including the adjustment locking of transverse feed mechanism, level angle
Mechanism, vertical angles adjustment retaining mechanism and be set on vertical angles adjustment retaining mechanism, for band steel burr into
The emery wheel of row reconditioning, it is described to be used to adjust emery wheel with respect to the setting direction of strip, angle of inclination, side with steel burr arrangement for grinding
To, contact position, mill pressure etc..
The transverse feed mechanism with steel burr arrangement for grinding for so that be able to run along track, so that emery wheel is suitable
Answer the variation of strip steel specification.
The level angle adjustment retaining mechanism is set on the transverse feed mechanism, including under the motor of bolted on connection
Pedestal 12 in pedestal 10 and motor, pedestal 12 is provided with the waist rotated for the two relative level in motor lower bottom base 10 and motor
Hole sliding slot and bolt arrangement wherein for fixing, loose bolts so that in motor pedestal 12 can relative level rotation, tighten waist
When bolt in the sliding slot of hole, pedestal 12 is fixed relative to motor lower bottom base 10 in motor, completes the level angle adjustment β of emery wheel.
The vertical angles adjustment mechanism is set in the motor of the level angle adjustment retaining mechanism on pedestal 12, is used
Height adjustment in emery wheel and vertical angles adjustment.
Emery wheel setting direction, it is desirable that emery wheel steering is runed counter to strip direction of feed, 10 °≤β≤20 ° in angle of inclination, 15 °≤
α≤25 °, contact position are steel edge portion (at burr generation).In a special case of invention, arrangement for grinding is located at unit disk
After cutting, press burring machine before, pressure mill power F according in unit strip operational process side-friction and burr length determine,
Generally take 4N≤F≤10N.
According to the present invention, the relative position relation figure and its angle of emery wheel and requirement when strip specific works, size is:
Specification herein refers to the width of strip, and device is fixed on strip both sides position, when strip width changes, adjustable apparatus
Feed arrangement is realized emery wheel and related adjustment mechanism feeding and is retreated, is always ensured that steel edge portion is contacted with emery wheel, and then realize
It adapts to the change width of strip and changes.Specific relative angle etc. is referring to Fig. 1, Fig. 2).
Guide rail 3, leading screw 5 and the appliance stand 6 that the transverse feed mechanism includes bottom plate 2, is set on bottom plate 2, rotation
Leading screw makes appliance stand be run along track by the cooperation of leading screw and the threaded hole on appliance stand.
Level angle adjustment retaining mechanism include perforation, 10 side of positioning motor lower bottom base spring positioning bar 8 and set
It is connected to the spring 9 of spring positioning bar 8, the motor lower bottom base 10 can be slided along spring positioning bar, and pass through spring positioning bar
The pressure that upper spring grants device direction of feed is used to adjust the size that emery wheel pressure grinds power.
When strip running deviation, the elastic force of spring increases so that the emery wheel plays the role of correction, and (emery wheel plays correction and makees
With:When strip does not have sideslip, it is located at the arrangement for grinding (emery wheel) on strip both sides while is contacted with the edge of strip, at this time two mills
It is equal to take turns for the pressure mill power (pressure) of steel edge portion, and when strip running deviation, strip offsets to one side, and (general very little exists
Within 3mm), lead to the spring-compressed on the device of side, the elongation of spring on the device of the other side, this can cause strip side by
Pressure is ground power and is increased, and the pressure mill power of the other side reduces, and two pressures grind the resultant force of power (pressure) and the sideslip direction of strip is runed counter to, and limit
The further sideslip of strip, plays the role of correction.
Level angle adjustment retaining mechanism include perforation, 10 side of positioning motor lower bottom base spring positioning bar 8 and set
It is connected to the spring 9 of spring positioning bar 8, the motor lower bottom base 10 can be slided along spring positioning bar, and pass through spring positioning bar
The pressure that upper spring grants device direction of feed is used to adjust the size that emery wheel pressure grinds power.
When strip does not have sideslip, it is located at the arrangement for grinding (emery wheel) on strip both sides while is contacted with the edge of strip, this
When two emery wheels for steel edge portion pressure mill power (pressure) be equal.
When strip running deviation, strip offsets to one side (general very little is within 3mm), leads to the spring pressure on the device of side
It contracts, the spring elongation on the device of the other side, this can cause strip side to be increased by pressure mill power, and the pressure of the other side is ground power and reduced.
Since two are pressed the resultant force of mill power (pressure) and the sideslip direction of strip to run counter to, the further sideslip of strip is limited, is played
Correction acts on.
The vertical angles adjustment mechanism is separately connected pedestal 12 and motor upper bed-plate 15 in motor including three, highly may be used
The link mechanism of adjusting, the height refer in motor upper bed-plate to motor distance between pedestal,
The link mechanism includes:The reversed bolt 16 of double end and the nut 11 at reversed 16 2 end of bolt of the double end that is spirally connected, nut
11, again by the mating connection with the boss D on pedestal in motor 12 and motor upper bed-plate 15, are coupled pedestal 12 in motor respectively
With motor upper bed-plate 15, the boss in the motor on pedestal 12 and motor upper bed-plate 15 is correspondingly arranged respectively, loose bolts, spiral shell
Cap 11 can be rotated relative to boss, and when bolt is tightened, nut 11 is fixed relative to boss.
By the nut 11 for tightening or loosening reversed 16 both ends of bolt of double end, " can extend " or " shortening " motor in pedestal
The distance between 12 and motor upper bed-plate 15 are realized height adjustment and the vertical angles adjustment of emery wheel, when being adjusted in place, are tightened
It is coupled the bolt of boss and nut, you can realize height adjustment and the vertical angles locking of emery wheel.
Height adjustment about emery wheel and vertical angles adjustment:
It loosens and is set to pedestal 12 in the motor of the level angle adjustment retaining mechanism, for the two relative level rotation
Waist hole sliding slot in bolt, may make in motor pedestal 12 to make 10 ° with respect to motor lower bottom base<β<20 ° horizontally rotate, with complete
It is debugged at device level angle.
Boss D is arranged three, and the set-point of three boss constitutes an isosceles triangle,
The protrusion direction of 3 boss is consistent, and has the through-hole coordinated with bolt on boss,
The height that the nut of the vertex for the isosceles triangle that three boss set-point is constituted is constituted with the reversed bolt of double end
It spends adjustable link mechanism and is also known as uplink bar, the height refers to the motor upper bed-plate of the vertex of isosceles triangle to motor
Distance between middle pedestal.
The height that nut at the base angle for the isosceles triangle that the three boss layout points are constituted is constituted with the reversed bolt of double end
It spends adjustable link mechanism and is also known as downlink bar, the height refers to the motor upper bed-plate at the base angle of isosceles triangle to motor
Distance between middle pedestal.
According to the present invention, the uplink and downlink pole length differs, and is used to form inclination of the emery wheel with respect to the setting direction of strip
Angle [alpha].α is determined by live strip burr height, burr width, takes 15 °<α<25°.
The length that nut at the base angle for the isosceles triangle that the three boss layout points are constituted is constituted with the reversed bolt of double end
When degree and all vertical above, middle base plane, you can think this length distance between pedestal in motor upper bed-plate to motor, when
When vertical relation is not presented for " connecting rod " and upper, middle base plane, this length is not distance between the two.Adjustable mechanism is also known as
For downlink bar.
The motor lower bottom base 10, it is characterised in that it have with the matched through-hole A of spring positioning bar and in motor
The matched through-hole B of pedestal,
Collect thinning technique parameter, vertical direction reconditioning angle [alpha]=20 °, horizontal direction reconditioning angle beta=15 °, reconditioning height
Spend H=280mm, burr reconditioning pressure F=6N;
Collecting device design parameter, constituted between the layout points of pedestal 12,15 convex platform of motor upper bed-plate in motor etc.
The long l of waist of lumbar triangle shapey=83mm, vertex angle theta=60 °, the central point of emery wheel 13 plane on motor upper bed-plate 15 project to
The distance l on the vertex for the isosceles triangle that boss layout points are constitutedj=20 °, the radius R=35mm of emery wheel 13, in 14 axis of motor
Distance s of the heart to motor upper bed-plate 15d=40mm, the thickness b=10mm of motor upper bed-plate, the height of foundation of device is (from bottom plate 2
In bottom surface to motor on pedestal plane 12 distance) hb=120mm, the stiffness factor k=3N/cm of spring, the radical n of spring
=3, consider the frictional force F between spring positioning bar and motor lower bottom basef=3N;
The adjustment height H of computing devices=160mm;
The distance h that projects in motor base upper surface of the calculating emery wheel center in motor upper bed-plate lower surface0h0=
80.1mm;
Calculate the parallel height l that emery wheel center is projected in motor upper bed-plate lower surface0=81.3mm;
Solution (claims the nut and the reversed spiral shell of double end of the vertex of the isosceles triangle of three boss layout points composition about uplink bar
The length-adjustable mechanism that bolt is constituted is uplink bar) length l1, downlink bar be (isosceles triangle that three boss layout points of title are constituted
The length-adjustable mechanism that nut at base angle is constituted with the reversed bolt of double end is downlink bar) length l2Binary quadratic equation group
(4), l is obtained1=88.3mm, l1=63.3mm;
According to the l being calculated1=88.3mm, l1=63.3mm sets uplink pole length and downlink pole length, tightens locking
Height and the angle debugging of bolt, device vertical direction are completed;
Pedestal β=15 ° angle in rotary electric machine, tightens clamping screw, and the debugging of device level angle is completed;
Calculate the decrement D of springt=1cm
Handwheel is rotated, device is fed forward, when the decrement of spring reaches 1cm, feed-disabling, the reconditioning pressure of device
Debugging is completed.
The course of work of the present apparatus is as follows:The reversed bolt 16 of double end is rotated first, adjusts pedestal 12, upper bottom in connection motor
" length " of " connecting rod " of seat 15 after realizing specified height and vertical angles, tightens fixing bolt locking;Then, rotation electricity
Pedestal 12 in machine, middle pedestal 12 are slided along own orbit, and the level angle of adjusting apparatus after reaching specified angle, tightens bolt
Locking;Finally, rotation handwheel 1, device entirety forward slip, after emery wheel 13 contacts strip, spring-compressed, when spring reaches certain
When decrement, enough burr reconditioning pressure is provided, stop operating handwheel 1, starts motor 14, and device is started to work.
The present invention by dexterous design, the feeding that dexterously realizes burr arrangement for grinding is adjustable, level angle is adjustable,
Vertical angles are adjustable, height is adjustable, burr reconditioning pressure adjustable, are adapted to the different burr reconditioning of different size difference steel grade
It is required that.
The band steel burr arrangement for grinding and its adjustment method of Precise asymptotics are used for according to the present invention, by dexterous design,
The feeding that dexterously realizes burr arrangement for grinding is adjustable, level angle is adjustable, vertical angles are adjustable, height is adjustable, burr is repaiied
Pressure adjustable is ground, the different burr reconditioning requirement of different size difference steel grade is adapted to.
The present invention solves the practical problem at scene in the application of Baosteel Cold Rolling, improves the trimming quality of strip, together
When to enterprise bring benefit, while the present invention, with simple in structure, deft design, dynamics is adjustable, and space is small
Feature can match the output strip line of other various units, have very wide promotion prospect.
Claims (14)
1. a kind of band steel burr arrangement for grinding for Precise asymptotics, including transverse feed mechanism, level angle adjust locking machine
Structure, vertical angles adjust retaining mechanism and are set on the vertical angles adjustment retaining mechanism, for being carried out to band steel burr
The emery wheel of reconditioning, it is described with steel burr arrangement for grinding be used to adjust emery wheel with respect to the setting direction of strip, angle of inclination, direction,
Contact position, mill pressure, which is characterized in that
The transverse feed mechanism with steel burr arrangement for grinding for so that be able to run along track, so that emery wheel adapts to band
The variation of steel specification,
The level angle adjustment retaining mechanism is set on the transverse feed mechanism, includes the motor lower bottom base of bolted on connection
(10) pedestal (12) and in motor, in motor lower bottom base (10) and motor pedestal (12) be provided with for both relative level rotation
Waist hole sliding slot and bolt arrangement wherein for fixing, loose bolts so that in motor pedestal (12) can relative level rotation,
When tightening the bolt in waist hole sliding slot, pedestal (12) is fixed relative to motor lower bottom base (10) in motor, completes the level of emery wheel
Angle adjusts β,
The vertical angles adjustment retaining mechanism is set in the motor of the level angle adjustment retaining mechanism on pedestal (12),
Height adjustment for emery wheel and vertical angles adjustment,
Spring positioning bar (8) and set of the level angle adjustment retaining mechanism including perforation, positioning motor lower bottom base (10) side
It is connected to the spring (9) of spring positioning bar (8), the motor lower bottom base (10) can be slided along spring positioning bar, and pass through spring
Spring grants size of the pressure of device direction of feed for adjusting emery wheel pressure mill power in locating rod,
When strip running deviation, the elastic force of spring increases so that the emery wheel plays the role of correction.
2. a kind of band steel burr arrangement for grinding for Precise asymptotics as described in claim 1, which is characterized in that the transverse direction into
Include bottom plate (2) to mechanism, the guide rail (3), leading screw (5) and the appliance stand (6) that are set on bottom plate (2),
Rotational lead screw makes appliance stand be run along track by the cooperation of leading screw and the threaded hole on appliance stand.
3. a kind of band steel burr arrangement for grinding for Precise asymptotics as described in claim 1, which is characterized in that the vertical angle
Degree adjustment retaining mechanism is separately connected pedestal in motor (12) and motor upper bed-plate (15), height-adjustable connecting rod including three
Mechanism, the height refer in motor upper bed-plate to motor distance between pedestal,
The link mechanism includes:The reversed bolt of double end (16) and the nut (11) at reversed (16) two end of bolt of the double end that is spirally connected, spiral shell
Cap (11) is coupled electricity respectively again by the mating connection with the boss (D) on pedestal in motor (12) and motor upper bed-plate (15)
Pedestal (12) and motor upper bed-plate (15) in machine,
Boss (D) in the motor on pedestal (12) and motor upper bed-plate (15) is correspondingly arranged respectively,
Loose bolts, nut (11) can be rotated relative to boss (D), and when bolt is tightened, nut (11) is solid relative to boss (D)
It is fixed,
By the nut (11) for tightening or loosening the reversed bolt of double end (16) both ends, it is adjusted in motor on pedestal (12) and motor
The distance between pedestal (15) realizes height adjustment and the vertical angles adjustment of emery wheel, when being adjusted in place, tightens connection boss
(D) with the bolt of nut, you can realize emery wheel height adjustment and vertical angles locking.
4. a kind of band steel burr arrangement for grinding for Precise asymptotics as described in claim 1, which is characterized in that loosening is set to
Spiral shell in the motor of the level angle adjustment retaining mechanism in pedestal (12), the waist hole sliding slot rotated for the two relative level
Bolt may make pedestal in motor (12) to make 10 ° with respect to motor lower bottom base<β<20 ° horizontally rotate, with finishing device level angle
Debugging.
5. a kind of band steel burr arrangement for grinding for Precise asymptotics as described in claim 1, which is characterized in that the emery wheel phase
There is inclination angle alpha to the setting direction of strip, α is determined by live strip burr height, burr width, takes 15 °<α<25°.
6. a kind of band steel burr arrangement for grinding for Precise asymptotics as claimed in claim 3, which is characterized in that the boss
(D) it is arranged three, the set-point of three boss constitutes an isosceles triangle,
The protrusion direction of three boss is consistent, and has the through-hole coordinated with bolt on boss (D),
The height that the nut of the vertex for the isosceles triangle that three boss set-point is constituted is constituted with the reversed bolt of double end can
The link mechanism of tune is also known as uplink bar, and the height refers to the motor upper bed-plate of the vertex of isosceles triangle to motor midsole
Distance between seat,
The height that nut at the base angle for the isosceles triangle that the three boss layout points are constituted is constituted with the reversed bolt of double end can
The link mechanism of tune is also known as downlink bar, and the height refers to the motor upper bed-plate at the base angle of isosceles triangle to motor midsole
Distance between seat,
The uplink and downlink pole length differs, and is used to form inclination angle alpha of the emery wheel with respect to the setting direction of strip.
7. a kind of adjustment method with steel burr reconditioning for Precise asymptotics, using being used for finishing described in above-mentioned any one of 1-6
The band steel burr arrangement for grinding of unit, so that the emery wheel of arrangement for grinding is realized most for different strip steel grades, working condition
Target tilt angle, target level angle and the target pressure mill power of optimization, which is characterized in that
The adjustment method includes the following steps:
Step 1, rotational lead screw, by leading screw and the cooperation of threaded hole being set on appliance stand make appliance stand along
Track is run, to adapt to the variation of strip steel specification,
Step 2 rotates vertical angles adjustment retaining mechanism and is spirally connected pedestal in reversed (16) two end of bolt of double end and motor
(12), the nut (11) of upper bed-plate (15) boss adjusts the length of connecting rod of pedestal (12), upper bed-plate (15) in connection motor, i.e.,
The distance between pedestal in regulation motor upper bed-plate to motor tightens fixing bolt after realizing specified height and vertical angles
Locking;
Step 3, pedestal (12) in rotary electric machine so that pedestal (12) passes through the waist hole sliding slot (C) being arranged thereon, phase in motor
Rotary electric machine lower bottom base (10) work is horizontally rotated, the level angle β of adjusting apparatus and its emery wheel,
Step 4, is rotated further leading screw, device entirety forward slip, after emery wheel (13) contacts strip, spring-compressed, when spring reaches
When to certain decrement, enough burr reconditioning pressure is provided, the handwheel that stops operating (1) starts motor (14), and device starts
Work, emery wheel start to be ground burr.
8. a kind of adjustment method with steel burr reconditioning for Precise asymptotics as claimed in claim 7, which is characterized in that in step
Rapid two,
Boss (D) is arranged three, and the set-point of three boss constitutes an isosceles triangle,
The protrusion direction of 3 boss is consistent, and has the through-hole coordinated with bolt on boss (D),
The height that the nut of the vertex for the isosceles triangle that three boss set-point is constituted is constituted with the reversed bolt of double end can
The link mechanism of tune is also known as uplink bar, and the height refers to the motor upper bed-plate of the vertex of isosceles triangle to motor midsole
Distance between seat,
The height that nut at the base angle for the isosceles triangle that the three boss layout points are constituted is constituted with the reversed bolt of double end can
The link mechanism of tune is also known as downlink bar, and the height refers to the motor upper bed-plate at the base angle of isosceles triangle to motor midsole
Distance between seat,
The uplink and downlink pole length differs, and is used to form inclination angle alpha of the emery wheel with respect to the setting direction of strip.
9. a kind of adjustment method with steel burr reconditioning for Precise asymptotics as claimed in claim 8, which is characterized in that in step
Rapid two, the adjustment height of computing device:
Hs=H-hbUnit:Mm, (1)
h0The distance for projecting to base upper surface in motor for emery wheel center in motor upper bed-plate lower surface, unit:Mm,
h0=Hs-(b+R+sd)cosα (2)
The parallel height that emery wheel center is projected in motor upper bed-plate lower surface is calculated,
l0=h0/ cos (α/2), unit:Mm, (3)
Solution is about uplink pole length l1With downlink pole length l2Binary quadratic equation group, the uplink bar and downlink pole length are
In order to reach target vertical angles, level angle and object height, height that each " connecting rod " should reach:
According to the l being calculated1、l2Set uplink pole length and downlink pole length, unit:Mm, tightens clamping screw, and device is perpendicular
Histogram to height and angle debugging complete;
In above-mentioned formula,
α is vertical direction reconditioning angle;
H is reconditioning height, i.e., live strip level height, unit:mm;
lyPedestal (12) in motor, the waist of the isosceles triangle constituted between the layout points of three boss on motor upper bed-plate (15) are long,
Unit:Mm,
ljThe isosceles triangle for projecting to boss layout points composition of the central point of emery wheel (13) plane on motor upper bed-plate (15)
Vertex distance, unit:Mm,
The radius of R emery wheels (13), unit:Mm,
sdMotor (14) axis center is to the distance of motor upper bed-plate (15), unit:Mm,
The thickness of b motor upper bed-plates, unit:Mm,
hbThe height of foundation of device, i.e., from bottom plate (2) bottom surface to motor on pedestal plane distance, unit:Mm,
The isosceles triangle apex angle that θ is constituted between the layout points of three boss.
10. a kind of adjustment method with steel burr reconditioning for Precise asymptotics as claimed in claim 7, which is characterized in that α by
Live strip burr height, burr width determine, take 15 °<α<25°.
11. a kind of band steel burr reconditioning adjustment method for Precise asymptotics as claimed in claim 7, which is characterized in that rotation
The horizontal direction reconditioning angle beta of pedestal in motor, tightens clamping screw, and the debugging of device level angle is completed.
12. a kind of band steel burr reconditioning adjustment method for Precise asymptotics as claimed in claim 11, which is characterized in that β is
By clast to the interference range and the location determination of live scrap collecting point of front and back device, 10 ° are taken<β<20°.
13. a kind of band steel burr reconditioning adjustment method for Precise asymptotics as claimed in claim 7, which is characterized in that spring
Decrement Dt, unit, cm,
In above formula,
The stiffness factor of k springs, range:1N/cm-6N/cm,
The radical of n springs, range:2-5 roots,
F burr reconditioning pressure, unit:N,
Handwheel is rotated, device is fed forward, when the decrement of spring reaches DtWhen, the reconditioning pressure debugging of feed-disabling, emery wheel is complete
At.
14. a kind of band steel burr reconditioning adjustment method for Precise asymptotics as claimed in claim 13, which is characterized in that
F is determined by the composite factor of steel grade, the ratio in trimming section internal cutting off area and tear zone, takes 3N<F<10N.
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CN107971899A (en) * | 2017-12-04 | 2018-05-01 | 丹阳市盛亿润合金有限公司 | A kind of high performance alloys material special efficient process equipment |
CN108942483B (en) * | 2018-07-19 | 2020-03-31 | 燕山大学 | Active strip steel edge grinding device suitable for finishing unit |
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CN114193260A (en) * | 2021-11-08 | 2022-03-18 | 天长市锦瑞防护设施有限公司 | Precise trimming device for end section of spliced protective fence |
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CN115229599A (en) * | 2022-08-09 | 2022-10-25 | 首钢智新迁安电磁材料有限公司 | Grinding machine and rolling production line |
CN117943941B (en) * | 2024-03-27 | 2024-05-28 | 烟台威驰石油矿山机械有限公司 | Grinding machine for machining rotor groove of vane motor |
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